CO_(2)sequestration through steel slag is one of the effective approaches to simultaneously realize the resource utilization of industrial solid waste,reduce carbon emissions,and enhance the stability of steel slag as...CO_(2)sequestration through steel slag is one of the effective approaches to simultaneously realize the resource utilization of industrial solid waste,reduce carbon emissions,and enhance the stability of steel slag as a construction base,with considerable application prospects.Nevertheless,the components responsible for CO_(2)sequestration in steel slag predominantly exist as silicates,whose chemical inertness leads to suboptimal CO_(2)sequestration efficiency in the slag.Based on the strategy of activating the silicate components in steel slag with the alkali metal potassium(K)to improve the CO_(2)sequestration performance of steel slag,both experiments and theoretical calculations were performed to give a deep insight into the effect and mechanism of K modification on enhancing the CO_(2)sequestration capability of steel slag.In experiments,CO_(2)sequestration capacity of steel slag modified with 3 wt.%K reached 100.15 g/kg at 1000 K.Theoretical analysis has revealed that although K exhibits low reactivity,it enhances the electronic transition and amplifies charge localization at specific sites within Ca_(2)SiO_(4),consequently improving its CO_(2)sequestration capacity.However,an excessive doping of K led to the partial inactivation of some active sites within Ca_(2)SiO_(4).Furthermore,CO_(2)chemisorption on Ca_(2)SiO_(4)surface predominantly occurs through the chelate configuration of CO_(3)^(2−),suggesting the formation of a CaCO_(3)precursor.Thus,both the experimental results and theoretical calculations reveal the role of K on enhancing CO_(2)sequestration capability of steel slag.In summary,K modification offers promising prospects for improving CO_(2)sequestration properties of steel slag and provides support for the industrial implementation of carbon sequestration by steel slag.展开更多
A simplified CaO-V_(2)O_(5)-MnO_(2) system was established to qualitatively and quantitatively investigate the transformation behavior of vanadates.The results demonstrated dynamic transformations between calcium vana...A simplified CaO-V_(2)O_(5)-MnO_(2) system was established to qualitatively and quantitatively investigate the transformation behavior of vanadates.The results demonstrated dynamic transformations between calcium vanadate and manganese vanadate as n(CaO)/n(V_(2)O_(5))/n(MnO_(2))ratios and roasting temperatures varied.When MnO_(2) was incrementally added with n(CaO)/n(V_(2)O_(5))of 2,some Ca_(2)V_(2)O_(7) converted to Mn_(2)V_(2)O_(7).The mass of vanadium as calcium vanadate consistently exceeded that as manganese vanadate.Conversely,when CaO was gradually added with n(MnO_(2))/n(V_(2)O_(5))of 2,Mn_(2)V_(2)O_(7) tended to transform into Ca_(2)V_(2)O_(7) and Ca3V2O8.The affinity of vanadium for calcium was higher compared that of vanadium for manganese.The specific type of calcium vanadate formed depended on both n(CaO)/n(V_(2)O_(5))/n(MnO_(2))values and roasting temperatures,while manganese vanadate remained predominantly as Mn_(2)V_(2)O_(7).The influence of roasting temperature on the conversion between calcium vanadate and manganese vanadate was minimal.At n(CaO)/n(V_(2)O_(5))/n(MnO_(2))of 2/1/2 and temperatures ranging from 650 to 850°C,the mass ratio of vanadium present as calcium vanadate to manganese vanadate stabilized at approximately 2.展开更多
A new adsorbent was successfully prepared by hydrothermal treatment and chemical activation through coal gasification fine slag(CGFS)and blue algae(BA)as raw materials and used for CO_(2)capture.The CO_(2)chemisorptio...A new adsorbent was successfully prepared by hydrothermal treatment and chemical activation through coal gasification fine slag(CGFS)and blue algae(BA)as raw materials and used for CO_(2)capture.The CO_(2)chemisorption capacity of the adsorbent was further enhanced by taking advantage of the nitrogenous bases contained in the BA.In the hydrothermal process,the addition of BA significantly increased the content of pyrrole nitrogen in the adsorbent.In the activation process,pyrrole nitrogen gradually changed into pyridine nitrogen and graphite nitrogen.Increased BA addition result in a higher specific surface area and microporosity of the adsorbent.The CO_(2)adsorption performance test proved that the CGFS-50%-CA sample has the strongest CO_(2)adsorption capacity at low temperature,up to 15.59 cm^(3)/g,which is mainly through physical adsorption,and the CGFS-10%-CA sample has the strongest CO_(2)adsorption capacity at high temperature,up to 7.31 cm^(3)/g,which is mainly through chemical adsorption.CO_(2)uptake of the CGFS-10%-CA sample was well maintained after 10 cycles,with regeneration efficiencies above 99%.The results indicate that the novel adsorbents with coexistence of physical and chemical adsorption have great potential for CO_(2)adsorption applications.展开更多
High-temperature experiments were carried out for the slag systems of“FeO”−SiO_(2)−CaO−Al_(2)O_(3)and“FeO”−SiO_(2)−CaO−MgO at 1200℃and p(O_(2))of 10^(−7)kPa.The equilibrated samples were quenched,and the phase co...High-temperature experiments were carried out for the slag systems of“FeO”−SiO_(2)−CaO−Al_(2)O_(3)and“FeO”−SiO_(2)−CaO−MgO at 1200℃and p(O_(2))of 10^(−7)kPa.The equilibrated samples were quenched,and the phase compositions were measured by electron probe microanalysis(EPMA).A series of pseudo-ternary and pseudo-binary phase diagrams are constructed to demonstrate their applications in copper smelting process and evaluation of the thermodynamic database.Spinel and tridymite are identified to be the major primary phases in the composition range related to the copper smelting slags.It is found that the operating window of the smelting slag is primarily determined by w_(Fe)/w_(SiO_(2))ratio in the slag.Both MgO and Al_(2)O_(3)in the slag reduce the operating window which requires extra fluxing agent to keep the slag to be fully liquid.Complex spinel solid solutions cause inaccurate predictions of the current thermodynamic database.展开更多
The steel industry produces many byproducts, requiring extensive land for storage and causing significant environmental contamination. Industrial effluents discharged into water bodies negatively impact both aquatic e...The steel industry produces many byproducts, requiring extensive land for storage and causing significant environmental contamination. Industrial effluents discharged into water bodies negatively impact both aquatic ecosystems and human health. To solve this problem, this study synthesized a composite of titanium dioxide (TiO_(2)) and steel slag nanocomposites (SSNC) at a 1:2 mass ratio to create a robust photocatalyst for the treatment of synthetic wastewater. The efficacy of this catalyst in degrading various dye pollutants, including methylene blue (MB), was tested under simulated solar light conditions. Comprehensive analyses were conducted to assess the physical and chemical characteristics, crystalline structure, energy gap, and point of zero charge of the composite. The TiO_(2)-SSNC composite catalyst exhibited excellent stability, with a point of zero charge at 8.342 and an energy gap of 2.4 eV. The degradation process conformed to pseudo-first-order kinetics. Optimization of operational parameters was achieved through the response surface methodology. Reusability tests demonstrated that the TiO_(2)-SSNC composite catalyst effectively degraded up to 93.41% of MB in the suspended mode and 92.03% in the coated mode after five cycles. Additionally, the degradation efficiencies for various dyes were significant, highlighting the potential of the composite for broad applications in industrial wastewater treatment. This study also explored the degradation mechanisms and identified byproducts, establishing a pathway for contaminant breakdown. The cost-benefit analysis revealed a total cost of 0.842 8 USD per cubic meter for each treatment activity, indicating low operational and production costs. These findings underscore the promise of the TiO_(2)-SSNC composite as a cost-effective and efficient alternative for wastewater purification.展开更多
The phase composition and microstructure of alkaline vanadium slag were characterized using scanning electron microscopy and energy-dispersive X-ray spectroscopy(SEM-EDS)and X-ray diffraction(XRD).A crystallization mo...The phase composition and microstructure of alkaline vanadium slag were characterized using scanning electron microscopy and energy-dispersive X-ray spectroscopy(SEM-EDS)and X-ray diffraction(XRD).A crystallization model of spinel was established to calculate the effects of basicity(the mass ratio of CaO to SiO_(2))and P_(2)O_(5) on crystal growth rates and precipitation patterns.Based on the crystal size distribution(CSD)theory,the size distribution and growth mechanisms of spinel crystals in alkaline vanadium slag at different temperatures were investigated.The results revealed that,at a cooling rate of 5 K/min,the mean grain size of spinel increased from 12.77 to 21.52μm as the temperature decreased from 1748 to 1598 K,with spinel growth being controlled by the interface.At 1548 K,the spinel particle size reached 31.04μm,indicating a supply-controlled growth mechanism as the temperature decreased from 1598 to 1548 K.Increased P_(2)O_(5) content hindered the crystal growth,while an increase in basicity promoted nucleation and growth.Furthermore,MnCr_(2)O_(4) preferentially crystallized and grew in alkaline vanadium slag.展开更多
The penetration of ladle slag into refractory linings is an essential process in service,and the mechanical properties of the refractory castables are affected by the location and content of slag in the refractory cas...The penetration of ladle slag into refractory linings is an essential process in service,and the mechanical properties of the refractory castables are affected by the location and content of slag in the refractory castables.In this work,ladle slag was added into Al_(2)O_(3)-Mgo refractory castables and its influence on the microstructure evolution,mechanical properties and thermal shock resistance of the castables was investigated.The phase composition and contents of the castables during the corrosion process were calculated by FactSage TM(6.2)and studied.The results indicate that the residual strength decreases as the ladle slag addition increases from 0 to 6 mass%.While the hot modulus of rupture of the castable with 6%ladle slag significantly decreases by approximately 80%compared with the one without ladle slag.The elastic modulus and CMOR of the castables decrease with slag-adding,which leads to the increase of liquid phase contents inside the samples.展开更多
The high-carbon ferrochrome is an essential raw material for producing stainless steel,and the demand of it increases with the increase of stainless steel.So increasing Cr recovery rate from chromite is essential for ...The high-carbon ferrochrome is an essential raw material for producing stainless steel,and the demand of it increases with the increase of stainless steel.So increasing Cr recovery rate from chromite is essential for lower costs and higher economic benefits in high-carbon ferrochrome production process.This study calculated the activity of CrO_(x)in slag and investigated the distribution behavior of Cr between slag and alloy.Theω(MgO)/ω(Al_(2)O_(3))was 1.0,and the w(CaO)/w(SiO_(2))was from 0.2 to 0.6 in this study.The calculation and experimental results showed that the main phases of the slag were chrome-containing spinel,magnesium-aluminum spinel,olivine and melilite.The content of spinel in slag decreased with the increasing w(CaO)/w(SiO_(2)),and the w(CrO_(x))in spinel also reduced,but the content of melilite increased.The distribution ratio of Cr between slag and alloy decreased with the increase of slag basicity at 1600℃,meansning that increasing the w(CaO)/w(SiO_(2))of slag can improve the recovery of Cr in chromite smelting process.展开更多
Alkaline slag is vital in rare earth steel refining,making it crucial to study the wetting and penetration mechanisms between refractory materials and slag.The effect of Eu_(2)O_(3) doping on the sintering properties ...Alkaline slag is vital in rare earth steel refining,making it crucial to study the wetting and penetration mechanisms between refractory materials and slag.The effect of Eu_(2)O_(3) doping on the sintering properties of MgO-MgAl_(2)O_(4) refractory materials was investigated while simulating the wetting behavior between the refractory and the CaO-Al_(2)O_(3)-SiO_(2)-MgO quaternary alkaline slag during rare earth steel smelting to improve the material’s resistance to alkaline slag corrosion.The doping of Eu_(2)O_(3) can alter the crystal structure parameters of MgAl_(2)O_(4) and MgO,causing lattice distortion.This lattice activation promotes interionic mass and diffusion,helping reduce porosity and promote densification of the material,further improving sintering properties.At the equilibrium wetting temperature(1723 K),Eu_(2)O_(3) doping increases the interfacial free energy between the slag and refractory material,reducing the spreading coefficient of the molten slag.The contact angle increases from 32.1°to 42.2°,and the residual slag volume increases from 17.9%to 23.5%.The results of thermodynamic analysis show that MgAl_(2)O_(4) and EuAlO3 formed at the interface block the penetration of molten slag at high temperatures,improving the resistance of MgO-MgAl_(2)O_(4) refractories to alkaline slag corrosion.Based on the capillary theory model,it was calculated that the capillary tension of the slag gradually increases with the addition of Eu_(2)O_(3),while the theoretical penetration depth of the slag gradually decreases.The experimental results showed that the slag erosion depth of the sample decreased from 102.54 to 68.28μm.展开更多
The reaction behavior between CaO–Al_(2)O_(3)–La_(2)O_(3)-based slags and La-bearing FeCrAl melt was quantitatively characterized,which was further compared with the reaction behavior of CaO–SiO_(2)-based slags.Bas...The reaction behavior between CaO–Al_(2)O_(3)–La_(2)O_(3)-based slags and La-bearing FeCrAl melt was quantitatively characterized,which was further compared with the reaction behavior of CaO–SiO_(2)-based slags.Based on this,the new type of mold flux for La-bearing FeCrAl alloy continuous casting was designed and its basic properties were evaluated.The results showed that the order of reaction degree of fluxing agents in CaO–Al_(2)O_(3)–La_(2)O_(3)-based slags is(Na_(2)O)>(B_(2)O_(3))>(Li_(2)O),and the percentages of mass change of fluxing agents were 85.8,54.29 and 42.35 wt.%,respectively.Moreover,the addition of(Li_(2)O)and(Na_(2)O)promoted the reaction between(CaO)and[Al],and the reaction degree of the former was weaker than that of the latter,which was due to the greater effect of(Na_(2)O)on the activity of(CaO)and(Al_(2)O_(3))than(Li_(2)O).Compared with the reactivity of CaO–SiO_(2)-based slags,the percentages of mass change of Al and La caused by slag–steel reaction decreased by 10.63–14.36 and 39.78–50.49 wt.%,respectively.The percentages of mass change of(Al_(2)O_(3)),(La_(2)O_(3))and(CaO)in slags highest increased by 17.71,17.98,and 7.81 wt.%,respectively.The reactivity of CaO–Al_(2)O_(3)–La_(2)O_(3)-based slags was significantly weakened.Ultimately,the new type of mold flux was designed and the composition range was determined.The fundamental properties of new mold flux basically meet the theoretical requirements for La-bearing FeCrAl alloy continuous casting.展开更多
Conventional low-carbon concrete design approaches have often overlooked carbonation durability and the progressive loss of cover caused by surface scaling,both of which can increase the long-term risk of reinforcemen...Conventional low-carbon concrete design approaches have often overlooked carbonation durability and the progressive loss of cover caused by surface scaling,both of which can increase the long-term risk of reinforcement corrosion.To address these limitations,this study proposes an improved design framework for low-carbon slag concrete that simultaneously incorporates carbonation durability and cover scaling effects into the mix proportioning process.Based on experimental data,a linear predictive model was developed to estimate the 28-day compressive strength of slag concrete,achieving a correlation coefficient of R=0.87711 and a root mean square error(RMSE)of 7.55 MPa.The mechanism-based equation exhibits strong physical interpretability,as each parameter corresponds to a clear physical process,satisfying the requirements of design codes for physical significance.By integrating the strength and carbon-emission models,the carbon-emission efficiency was further analyzed.Across all water–binder ratios(0.3,0.4,0.5),CO_(2) emissions per unit strength decreased steadily with increasing slag content,indicating that carbon efficiency is primarily governed by slag replacement rather than the water/binder ratio.Four design cases,all with a design strength of 30 MPa,were then evaluated to illustrate the combined effects of carbonation and scaling.In Case 1,without considering carbonation durability,the carbonation depth after 50 years exceeded the 25 mm cover,leading to potential corrosion.In Case 2,when carbonation durability was considered,the required actual strength increased to 31.28 MPa.When mild cover scaling of 3 mm was introduced(Case 3),the required strength rose to 34.59 MPa,and under severe scaling of 10 mm(Case 4),it increased to 45.73 MPa.These results indicate that intensified scaling demands higher strength and lower water/binder ratios to maintain durability.Overall,the proposed framework quantitatively balances strength,durability,and embodied carbon,supporting sustainable low-carbon concrete design.展开更多
The oxidation process of low-grade vanadium slag in the presence of Na2CO3 was investigated by XRD,SEM/EDS and TG-DSC techniques.The results show that the vanadium slag is oxidized in a temperature range from 273 to 7...The oxidation process of low-grade vanadium slag in the presence of Na2CO3 was investigated by XRD,SEM/EDS and TG-DSC techniques.The results show that the vanadium slag is oxidized in a temperature range from 273 to 700 °C.Olivine phases and spinel phases are completely decomposed at 500 and 600 °C,respectively.Most of water-soluble sodium vanadates are formed between 500 and 600 °C.When roasting temperature reaches above 700 °C,the vanadium-rich phases of sodium vanadates can be obviously observed.However,at temperature above 800 °C,the samples are sintered.Most of the vanadium is enwrapped by glassy phase compounds which lead to the decrease of the leaching rate of vanadium.At the same time,the effect of roasting temperature on extraction of vanadium and characterization of leach residues were discussed.展开更多
In order to remove or reduce the negative effect of MgO in calcium aluminate slags, the method of adding Na2O into calcium aluminate slags was studied and its effect on leaching mechanism was also analyzed. The result...In order to remove or reduce the negative effect of MgO in calcium aluminate slags, the method of adding Na2O into calcium aluminate slags was studied and its effect on leaching mechanism was also analyzed. The results show that the alumina leaching efficiency of the calcium aluminate slag increases from 68.73% to 80.86% with Na2O content increasing from 0 to 4% when MgO content is 3%. The XRD results show that the quaternary compound C20A13M3S3 disappears when Na2O content increases to 4%. The addition of Na2O cannot remove the negative effect of MgO on leachability completely. XRD and EDS results indicate that Na2O can come into the lattice of 12CaO·7Al2O3 and promote the formation of 12CaO·7Al2O3展开更多
To analyze the thermodynamic characteristics of leaching process of converter slag, φ-pH diagram of V-Ti-H2O system at oxygen partial pressure of 0.5 MPa, ionic mass concentration of 0.1 mol/kg and temperatures rangi...To analyze the thermodynamic characteristics of leaching process of converter slag, φ-pH diagram of V-Ti-H2O system at oxygen partial pressure of 0.5 MPa, ionic mass concentration of 0.1 mol/kg and temperatures ranging from 60 to 200 ℃ was obtained by recently published critically assessed standard Gibbs energies and activity coefficients of various species. When pH2, stable regions of V3＋, VO2＋ and VO2＋ exist in the stable region of TiO2. The pH values of stable regions of vanadium and titanium decrease and redox potentials become more positive with the temperature increasing. Vanadium and titanium could be separated by one-step leaching based on thermodynamics. The experiment results of pressure acid leaching of converter slag show that leaching rates of vanadium and titanium are 96.87% and 8.76% respectively, at 140 ℃ of temperature, 0.5 MPa of oxygen partial pressure, 0.055-0.075mm of particle size, 15：1 of liquid to solid ratio, 120 min of leaching time, 500 r/min of stirring speed and 200 g/L of initial acid concentration. Vanadium and titanium could be selectively separated in the pressure acid leaching process, and the experiment result is in agreement with thermodynamic calculation result.展开更多
Oxidization mechanism in CaO-FeOx-SiO2 slag with high iron content was investigated by blowing oxygen into molten slag so as to oxidize Fe（Ⅱ）. The relationship between Fe（Ⅱ） content and oxidizing time at differe...Oxidization mechanism in CaO-FeOx-SiO2 slag with high iron content was investigated by blowing oxygen into molten slag so as to oxidize Fe（Ⅱ）. The relationship between Fe（Ⅱ） content and oxidizing time at different temperatures was obtained by chemical analysis. Microstructure of slag was observed by metallographic microscope and SEM. Phases compositions were ascertained by EDXS and XRD. Grain size and crystallizing quantity of magnetite（Fe3O4） were determined by image analyzer. The oxidizing kinetic equations were deduced. Confirmed by graphical construction method, Fe（Ⅱ） oxidizing reaction in CaO-FeOx-SiO2 slag system is of first order, and the reaction apparent energy Ea is 296.67kJ/mol in the pure oxygen and 340.30kJ/mol in air. The enrichment and crystal growth mechanism of magnetite（Fe3O4） phases were investigated. In oxidizing process, content of fayalite declines, while that of magnetite（Fe3O4） increases, and iron resources enrich into magnetite（Fe3O4） phase. All these provide a theoretical base for compressive utilizing of those slags.展开更多
Because of the addition of significant quantities of aluminum and manganese, the great challenge of casting 20Mn23Al nonmagnetic steel is to design a mold slag that is chemically compatible with this steel composition...Because of the addition of significant quantities of aluminum and manganese, the great challenge of casting 20Mn23Al nonmagnetic steel is to design a mold slag that is chemically compatible with this steel composition. A new mold slag with low melting point and low basicity was proposed. The initial slag （the base mold slag） and two corresponding mold slags sampled after 8 min and 15 min were investigated, and the changes of mold slag composition and properties of molten slag were discussed. The results showed that the slag quickly changed in chemical composition to a slag that contained a small quantity of silica and a larger quantity of alumina, and the basieity increased obviously; the heat flux density through the slag film decreased slightly compared with the slag film at 0 min, 8 min and 15 min; the mold slag used for nonmagnetic steel was precipitated as CaF2 crystals. The casting experi- ment shows that the slab has good surface quality without longitudinal face cracks and slag inclusions; the Al2O3 content in the molten slag pool increased with time at the beginning stage, and it can approach equilibrium state after about 600 s.展开更多
基金supported by China Baowu Low Carbon Metallurgy Innovation Foundation(BWLCF202202)Major Industry Innovation Plan of Anhui Province(AHZDCYCX-LSDT2023-01).
文摘CO_(2)sequestration through steel slag is one of the effective approaches to simultaneously realize the resource utilization of industrial solid waste,reduce carbon emissions,and enhance the stability of steel slag as a construction base,with considerable application prospects.Nevertheless,the components responsible for CO_(2)sequestration in steel slag predominantly exist as silicates,whose chemical inertness leads to suboptimal CO_(2)sequestration efficiency in the slag.Based on the strategy of activating the silicate components in steel slag with the alkali metal potassium(K)to improve the CO_(2)sequestration performance of steel slag,both experiments and theoretical calculations were performed to give a deep insight into the effect and mechanism of K modification on enhancing the CO_(2)sequestration capability of steel slag.In experiments,CO_(2)sequestration capacity of steel slag modified with 3 wt.%K reached 100.15 g/kg at 1000 K.Theoretical analysis has revealed that although K exhibits low reactivity,it enhances the electronic transition and amplifies charge localization at specific sites within Ca_(2)SiO_(4),consequently improving its CO_(2)sequestration capacity.However,an excessive doping of K led to the partial inactivation of some active sites within Ca_(2)SiO_(4).Furthermore,CO_(2)chemisorption on Ca_(2)SiO_(4)surface predominantly occurs through the chelate configuration of CO_(3)^(2−),suggesting the formation of a CaCO_(3)precursor.Thus,both the experimental results and theoretical calculations reveal the role of K on enhancing CO_(2)sequestration capability of steel slag.In summary,K modification offers promising prospects for improving CO_(2)sequestration properties of steel slag and provides support for the industrial implementation of carbon sequestration by steel slag.
基金finally supported by the National Natural Science Foundation of China (Nos.52204309,52174277,52374300)。
文摘A simplified CaO-V_(2)O_(5)-MnO_(2) system was established to qualitatively and quantitatively investigate the transformation behavior of vanadates.The results demonstrated dynamic transformations between calcium vanadate and manganese vanadate as n(CaO)/n(V_(2)O_(5))/n(MnO_(2))ratios and roasting temperatures varied.When MnO_(2) was incrementally added with n(CaO)/n(V_(2)O_(5))of 2,some Ca_(2)V_(2)O_(7) converted to Mn_(2)V_(2)O_(7).The mass of vanadium as calcium vanadate consistently exceeded that as manganese vanadate.Conversely,when CaO was gradually added with n(MnO_(2))/n(V_(2)O_(5))of 2,Mn_(2)V_(2)O_(7) tended to transform into Ca_(2)V_(2)O_(7) and Ca3V2O8.The affinity of vanadium for calcium was higher compared that of vanadium for manganese.The specific type of calcium vanadate formed depended on both n(CaO)/n(V_(2)O_(5))/n(MnO_(2))values and roasting temperatures,while manganese vanadate remained predominantly as Mn_(2)V_(2)O_(7).The influence of roasting temperature on the conversion between calcium vanadate and manganese vanadate was minimal.At n(CaO)/n(V_(2)O_(5))/n(MnO_(2))of 2/1/2 and temperatures ranging from 650 to 850°C,the mass ratio of vanadium present as calcium vanadate to manganese vanadate stabilized at approximately 2.
基金supported by the National Natural Science Foundation of China(22168032)the National Key Research and Development Program of China(2023YFC3904302,2023YFB4103500)the Key Projects of Ning Dong Energy and Chemical Industry Base(2023NDKJXMLX022).
文摘A new adsorbent was successfully prepared by hydrothermal treatment and chemical activation through coal gasification fine slag(CGFS)and blue algae(BA)as raw materials and used for CO_(2)capture.The CO_(2)chemisorption capacity of the adsorbent was further enhanced by taking advantage of the nitrogenous bases contained in the BA.In the hydrothermal process,the addition of BA significantly increased the content of pyrrole nitrogen in the adsorbent.In the activation process,pyrrole nitrogen gradually changed into pyridine nitrogen and graphite nitrogen.Increased BA addition result in a higher specific surface area and microporosity of the adsorbent.The CO_(2)adsorption performance test proved that the CGFS-50%-CA sample has the strongest CO_(2)adsorption capacity at low temperature,up to 15.59 cm^(3)/g,which is mainly through physical adsorption,and the CGFS-10%-CA sample has the strongest CO_(2)adsorption capacity at high temperature,up to 7.31 cm^(3)/g,which is mainly through chemical adsorption.CO_(2)uptake of the CGFS-10%-CA sample was well maintained after 10 cycles,with regeneration efficiencies above 99%.The results indicate that the novel adsorbents with coexistence of physical and chemical adsorption have great potential for CO_(2)adsorption applications.
文摘High-temperature experiments were carried out for the slag systems of“FeO”−SiO_(2)−CaO−Al_(2)O_(3)and“FeO”−SiO_(2)−CaO−MgO at 1200℃and p(O_(2))of 10^(−7)kPa.The equilibrated samples were quenched,and the phase compositions were measured by electron probe microanalysis(EPMA).A series of pseudo-ternary and pseudo-binary phase diagrams are constructed to demonstrate their applications in copper smelting process and evaluation of the thermodynamic database.Spinel and tridymite are identified to be the major primary phases in the composition range related to the copper smelting slags.It is found that the operating window of the smelting slag is primarily determined by w_(Fe)/w_(SiO_(2))ratio in the slag.Both MgO and Al_(2)O_(3)in the slag reduce the operating window which requires extra fluxing agent to keep the slag to be fully liquid.Complex spinel solid solutions cause inaccurate predictions of the current thermodynamic database.
基金supported by the Department of Chemical and Petrochemical Engineering,Egypt-Japan University of Science and Technology.
文摘The steel industry produces many byproducts, requiring extensive land for storage and causing significant environmental contamination. Industrial effluents discharged into water bodies negatively impact both aquatic ecosystems and human health. To solve this problem, this study synthesized a composite of titanium dioxide (TiO_(2)) and steel slag nanocomposites (SSNC) at a 1:2 mass ratio to create a robust photocatalyst for the treatment of synthetic wastewater. The efficacy of this catalyst in degrading various dye pollutants, including methylene blue (MB), was tested under simulated solar light conditions. Comprehensive analyses were conducted to assess the physical and chemical characteristics, crystalline structure, energy gap, and point of zero charge of the composite. The TiO_(2)-SSNC composite catalyst exhibited excellent stability, with a point of zero charge at 8.342 and an energy gap of 2.4 eV. The degradation process conformed to pseudo-first-order kinetics. Optimization of operational parameters was achieved through the response surface methodology. Reusability tests demonstrated that the TiO_(2)-SSNC composite catalyst effectively degraded up to 93.41% of MB in the suspended mode and 92.03% in the coated mode after five cycles. Additionally, the degradation efficiencies for various dyes were significant, highlighting the potential of the composite for broad applications in industrial wastewater treatment. This study also explored the degradation mechanisms and identified byproducts, establishing a pathway for contaminant breakdown. The cost-benefit analysis revealed a total cost of 0.842 8 USD per cubic meter for each treatment activity, indicating low operational and production costs. These findings underscore the promise of the TiO_(2)-SSNC composite as a cost-effective and efficient alternative for wastewater purification.
基金supported by the National Natural Science Foundation of China(No.51974047)the Natural Science Foundation of Chongqing,China(No.cstc2022ycjh-bgzxm0003)the Large Instrument Foundation of Chongqing University,China(No.202303150239)。
文摘The phase composition and microstructure of alkaline vanadium slag were characterized using scanning electron microscopy and energy-dispersive X-ray spectroscopy(SEM-EDS)and X-ray diffraction(XRD).A crystallization model of spinel was established to calculate the effects of basicity(the mass ratio of CaO to SiO_(2))and P_(2)O_(5) on crystal growth rates and precipitation patterns.Based on the crystal size distribution(CSD)theory,the size distribution and growth mechanisms of spinel crystals in alkaline vanadium slag at different temperatures were investigated.The results revealed that,at a cooling rate of 5 K/min,the mean grain size of spinel increased from 12.77 to 21.52μm as the temperature decreased from 1748 to 1598 K,with spinel growth being controlled by the interface.At 1548 K,the spinel particle size reached 31.04μm,indicating a supply-controlled growth mechanism as the temperature decreased from 1598 to 1548 K.Increased P_(2)O_(5) content hindered the crystal growth,while an increase in basicity promoted nucleation and growth.Furthermore,MnCr_(2)O_(4) preferentially crystallized and grew in alkaline vanadium slag.
基金Key Project of the National Natural Science Foundation of China(Grant No.U21A2058)China Postdoctoral Science Foundation(2023M740971)State Key Laboratory of Refractories and Metallurgy(Wuhan University of Science and Technology,G202209).
文摘The penetration of ladle slag into refractory linings is an essential process in service,and the mechanical properties of the refractory castables are affected by the location and content of slag in the refractory castables.In this work,ladle slag was added into Al_(2)O_(3)-Mgo refractory castables and its influence on the microstructure evolution,mechanical properties and thermal shock resistance of the castables was investigated.The phase composition and contents of the castables during the corrosion process were calculated by FactSage TM(6.2)and studied.The results indicate that the residual strength decreases as the ladle slag addition increases from 0 to 6 mass%.While the hot modulus of rupture of the castable with 6%ladle slag significantly decreases by approximately 80%compared with the one without ladle slag.The elastic modulus and CMOR of the castables decrease with slag-adding,which leads to the increase of liquid phase contents inside the samples.
基金Project(2023XQLH055)supported by Central South University Graduate Research Innovation Project(University-Enterprise Joint Project),China。
文摘The high-carbon ferrochrome is an essential raw material for producing stainless steel,and the demand of it increases with the increase of stainless steel.So increasing Cr recovery rate from chromite is essential for lower costs and higher economic benefits in high-carbon ferrochrome production process.This study calculated the activity of CrO_(x)in slag and investigated the distribution behavior of Cr between slag and alloy.Theω(MgO)/ω(Al_(2)O_(3))was 1.0,and the w(CaO)/w(SiO_(2))was from 0.2 to 0.6 in this study.The calculation and experimental results showed that the main phases of the slag were chrome-containing spinel,magnesium-aluminum spinel,olivine and melilite.The content of spinel in slag decreased with the increasing w(CaO)/w(SiO_(2)),and the w(CrO_(x))in spinel also reduced,but the content of melilite increased.The distribution ratio of Cr between slag and alloy decreased with the increase of slag basicity at 1600℃,meansning that increasing the w(CaO)/w(SiO_(2))of slag can improve the recovery of Cr in chromite smelting process.
基金financially supported by the National Natural Science Foundation of China(Grant Nos.U21A2057 and U1908223)the open research fund for the State Key Laboratory of Advanced Refractories(Grant No.SKLAR202405).
文摘Alkaline slag is vital in rare earth steel refining,making it crucial to study the wetting and penetration mechanisms between refractory materials and slag.The effect of Eu_(2)O_(3) doping on the sintering properties of MgO-MgAl_(2)O_(4) refractory materials was investigated while simulating the wetting behavior between the refractory and the CaO-Al_(2)O_(3)-SiO_(2)-MgO quaternary alkaline slag during rare earth steel smelting to improve the material’s resistance to alkaline slag corrosion.The doping of Eu_(2)O_(3) can alter the crystal structure parameters of MgAl_(2)O_(4) and MgO,causing lattice distortion.This lattice activation promotes interionic mass and diffusion,helping reduce porosity and promote densification of the material,further improving sintering properties.At the equilibrium wetting temperature(1723 K),Eu_(2)O_(3) doping increases the interfacial free energy between the slag and refractory material,reducing the spreading coefficient of the molten slag.The contact angle increases from 32.1°to 42.2°,and the residual slag volume increases from 17.9%to 23.5%.The results of thermodynamic analysis show that MgAl_(2)O_(4) and EuAlO3 formed at the interface block the penetration of molten slag at high temperatures,improving the resistance of MgO-MgAl_(2)O_(4) refractories to alkaline slag corrosion.Based on the capillary theory model,it was calculated that the capillary tension of the slag gradually increases with the addition of Eu_(2)O_(3),while the theoretical penetration depth of the slag gradually decreases.The experimental results showed that the slag erosion depth of the sample decreased from 102.54 to 68.28μm.
基金supported by the National Natural Science Foundation of China(Grant Nos.52174321,52274339 and 52074186).
文摘The reaction behavior between CaO–Al_(2)O_(3)–La_(2)O_(3)-based slags and La-bearing FeCrAl melt was quantitatively characterized,which was further compared with the reaction behavior of CaO–SiO_(2)-based slags.Based on this,the new type of mold flux for La-bearing FeCrAl alloy continuous casting was designed and its basic properties were evaluated.The results showed that the order of reaction degree of fluxing agents in CaO–Al_(2)O_(3)–La_(2)O_(3)-based slags is(Na_(2)O)>(B_(2)O_(3))>(Li_(2)O),and the percentages of mass change of fluxing agents were 85.8,54.29 and 42.35 wt.%,respectively.Moreover,the addition of(Li_(2)O)and(Na_(2)O)promoted the reaction between(CaO)and[Al],and the reaction degree of the former was weaker than that of the latter,which was due to the greater effect of(Na_(2)O)on the activity of(CaO)and(Al_(2)O_(3))than(Li_(2)O).Compared with the reactivity of CaO–SiO_(2)-based slags,the percentages of mass change of Al and La caused by slag–steel reaction decreased by 10.63–14.36 and 39.78–50.49 wt.%,respectively.The percentages of mass change of(Al_(2)O_(3)),(La_(2)O_(3))and(CaO)in slags highest increased by 17.71,17.98,and 7.81 wt.%,respectively.The reactivity of CaO–Al_(2)O_(3)–La_(2)O_(3)-based slags was significantly weakened.Ultimately,the new type of mold flux was designed and the composition range was determined.The fundamental properties of new mold flux basically meet the theoretical requirements for La-bearing FeCrAl alloy continuous casting.
基金supported by the National Natural Science Foundation of China(No.52463034)supported by the Korea Institute of Energy Technology Evaluation and Planning funded by the Ministry of Trade,Industry and Energy(No.2025-02314098)of the Republic of Koreasupported by the Regional Innovation System&Education(RISE)program through the Gangwon RISE Center,funded by the Ministry of Education(MOE)and the Gangwon State(G.S.),Republic of Korea(2025-RISE-10-002).
文摘Conventional low-carbon concrete design approaches have often overlooked carbonation durability and the progressive loss of cover caused by surface scaling,both of which can increase the long-term risk of reinforcement corrosion.To address these limitations,this study proposes an improved design framework for low-carbon slag concrete that simultaneously incorporates carbonation durability and cover scaling effects into the mix proportioning process.Based on experimental data,a linear predictive model was developed to estimate the 28-day compressive strength of slag concrete,achieving a correlation coefficient of R=0.87711 and a root mean square error(RMSE)of 7.55 MPa.The mechanism-based equation exhibits strong physical interpretability,as each parameter corresponds to a clear physical process,satisfying the requirements of design codes for physical significance.By integrating the strength and carbon-emission models,the carbon-emission efficiency was further analyzed.Across all water–binder ratios(0.3,0.4,0.5),CO_(2) emissions per unit strength decreased steadily with increasing slag content,indicating that carbon efficiency is primarily governed by slag replacement rather than the water/binder ratio.Four design cases,all with a design strength of 30 MPa,were then evaluated to illustrate the combined effects of carbonation and scaling.In Case 1,without considering carbonation durability,the carbonation depth after 50 years exceeded the 25 mm cover,leading to potential corrosion.In Case 2,when carbonation durability was considered,the required actual strength increased to 31.28 MPa.When mild cover scaling of 3 mm was introduced(Case 3),the required strength rose to 34.59 MPa,and under severe scaling of 10 mm(Case 4),it increased to 45.73 MPa.These results indicate that intensified scaling demands higher strength and lower water/binder ratios to maintain durability.Overall,the proposed framework quantitatively balances strength,durability,and embodied carbon,supporting sustainable low-carbon concrete design.
基金Project (2008AA031104) supported by the National High-tech Research and Development Program of China Project (2010063003) supported by the Sharing Fund of Large-scale Equipment of Chongqing University,China
文摘The oxidation process of low-grade vanadium slag in the presence of Na2CO3 was investigated by XRD,SEM/EDS and TG-DSC techniques.The results show that the vanadium slag is oxidized in a temperature range from 273 to 700 °C.Olivine phases and spinel phases are completely decomposed at 500 and 600 °C,respectively.Most of water-soluble sodium vanadates are formed between 500 and 600 °C.When roasting temperature reaches above 700 °C,the vanadium-rich phases of sodium vanadates can be obviously observed.However,at temperature above 800 °C,the samples are sintered.Most of the vanadium is enwrapped by glassy phase compounds which lead to the decrease of the leaching rate of vanadium.At the same time,the effect of roasting temperature on extraction of vanadium and characterization of leach residues were discussed.
基金Project (51104053) supported by the National Natural Science Foundation of ChinaProject (XL200921) supported by the Foundation Research funds for Hebei University of Science and Technology, China
文摘In order to remove or reduce the negative effect of MgO in calcium aluminate slags, the method of adding Na2O into calcium aluminate slags was studied and its effect on leaching mechanism was also analyzed. The results show that the alumina leaching efficiency of the calcium aluminate slag increases from 68.73% to 80.86% with Na2O content increasing from 0 to 4% when MgO content is 3%. The XRD results show that the quaternary compound C20A13M3S3 disappears when Na2O content increases to 4%. The addition of Na2O cannot remove the negative effect of MgO on leachability completely. XRD and EDS results indicate that Na2O can come into the lattice of 12CaO·7Al2O3 and promote the formation of 12CaO·7Al2O3
基金Project(2007CB613504)supported by the National Key Basic Research Program of ChinaProjects(51004033,50974035,51074047)supported by the National Natural Science Foundation of ChinaProject(2008BAB34B01)supported by National Science and Technology Support Plan of China during the 11th Five-Year Plan
文摘To analyze the thermodynamic characteristics of leaching process of converter slag, φ-pH diagram of V-Ti-H2O system at oxygen partial pressure of 0.5 MPa, ionic mass concentration of 0.1 mol/kg and temperatures ranging from 60 to 200 ℃ was obtained by recently published critically assessed standard Gibbs energies and activity coefficients of various species. When pH2, stable regions of V3＋, VO2＋ and VO2＋ exist in the stable region of TiO2. The pH values of stable regions of vanadium and titanium decrease and redox potentials become more positive with the temperature increasing. Vanadium and titanium could be separated by one-step leaching based on thermodynamics. The experiment results of pressure acid leaching of converter slag show that leaching rates of vanadium and titanium are 96.87% and 8.76% respectively, at 140 ℃ of temperature, 0.5 MPa of oxygen partial pressure, 0.055-0.075mm of particle size, 15：1 of liquid to solid ratio, 120 min of leaching time, 500 r/min of stirring speed and 200 g/L of initial acid concentration. Vanadium and titanium could be selectively separated in the pressure acid leaching process, and the experiment result is in agreement with thermodynamic calculation result.
基金Key Project(50234040) supported by the National Natural Science Foundation of China
文摘Oxidization mechanism in CaO-FeOx-SiO2 slag with high iron content was investigated by blowing oxygen into molten slag so as to oxidize Fe（Ⅱ）. The relationship between Fe（Ⅱ） content and oxidizing time at different temperatures was obtained by chemical analysis. Microstructure of slag was observed by metallographic microscope and SEM. Phases compositions were ascertained by EDXS and XRD. Grain size and crystallizing quantity of magnetite（Fe3O4） were determined by image analyzer. The oxidizing kinetic equations were deduced. Confirmed by graphical construction method, Fe（Ⅱ） oxidizing reaction in CaO-FeOx-SiO2 slag system is of first order, and the reaction apparent energy Ea is 296.67kJ/mol in the pure oxygen and 340.30kJ/mol in air. The enrichment and crystal growth mechanism of magnetite（Fe3O4） phases were investigated. In oxidizing process, content of fayalite declines, while that of magnetite（Fe3O4） increases, and iron resources enrich into magnetite（Fe3O4） phase. All these provide a theoretical base for compressive utilizing of those slags.
基金Item Sponsored by National Natural Science Foundation of China(50874125)
文摘Because of the addition of significant quantities of aluminum and manganese, the great challenge of casting 20Mn23Al nonmagnetic steel is to design a mold slag that is chemically compatible with this steel composition. A new mold slag with low melting point and low basicity was proposed. The initial slag （the base mold slag） and two corresponding mold slags sampled after 8 min and 15 min were investigated, and the changes of mold slag composition and properties of molten slag were discussed. The results showed that the slag quickly changed in chemical composition to a slag that contained a small quantity of silica and a larger quantity of alumina, and the basieity increased obviously; the heat flux density through the slag film decreased slightly compared with the slag film at 0 min, 8 min and 15 min; the mold slag used for nonmagnetic steel was precipitated as CaF2 crystals. The casting experi- ment shows that the slab has good surface quality without longitudinal face cracks and slag inclusions; the Al2O3 content in the molten slag pool increased with time at the beginning stage, and it can approach equilibrium state after about 600 s.
