In order to explore an effective way to shorten treatment time and enhance the quality of treatment coating, AC micro-arc oxidation was conducted to treat the surface of AZ31 B deformation magnesium alloy in KF＋KOH t...In order to explore an effective way to shorten treatment time and enhance the quality of treatment coating, AC micro-arc oxidation was conducted to treat the surface of AZ31 B deformation magnesium alloy in KF＋KOH treatment solution. The infl uences of micro-arc oxidation parameters such as concentration of KF, concentration of KOH, output voltage of booster, temperature of treatment solution, and treatment time on treatment coating thickness were raveled out under different conditions. The structure and composition of treatment coating were determined, the growth mechanism of treatment coating was discussed, and the quick surface treatment technology for compact treatment coating with maximum thickness was developed. The experimental results show that： A maximum 33 μm-thick compact treatment coating, consisting of MgF2 and MgO mainly, can be formed on AZ31 B in 112 s under the conditions of 1 132 g/L KF, 382 g/L KOH, 66 V for output voltage of booster and 34 ℃ of treatment solution which were optimized by a genetic algorithm from the model established by artifi cial neural networks. There are no ＂crater-shaped＂ pores in this treatment coating as the heat shock resulting from the smooth variation of AC sinusoidal voltage is far smaller than that of the rigidly varied DC or pulse current. The treatment time is only one sixth of that adopted in the other surface treatment technology at best, principally for the reason that the coating can always grow irrespective of the electric potential of AZ31 B. This investigation lays a fi rm foundation for the extensive application of magnesium alloy.展开更多
To mitigate the impact of interdiffusion reactions between the silicide slurry and Ta12W alloy substrate during vacuum sintering process on the oxidation resistance of the silicide coating,a micro-arc oxidation pretre...To mitigate the impact of interdiffusion reactions between the silicide slurry and Ta12W alloy substrate during vacuum sintering process on the oxidation resistance of the silicide coating,a micro-arc oxidation pretreatment was employed to construct a Ta_(2)O_(5)ceramic layer on the Ta12W alloy surface.Subsequently,a slurry spraying-vacuum sintering method was used to prepare a Si-Cr-Ti-Zr coating on the pretreated substrate.Comparative studies were conducted on the microstructure,phase composition,and isothermal oxidation resistance(at 1600℃)of the as-prepared coatings with and without the micro-arc oxidation ceramic layer.The results show that the Ta_(2)O_(5)layer prepared at 400 V is more continuous and has smaller pores than that prepared at 350 V.After microarc oxidation pretreatment,the Si-Cr-Ti-Zr coating on Ta12W alloy consists of three distinct layers:an upper layer dominated by Ti_(5)Si_(3),Ta_(5)Si_(3),and ZrSi;a middle layer dominated by TaSi_(2);a coating/substrate interfacial reaction layer dominated by Ta_(5)Si_(3).Both the Si-Cr-Ti-Zr coatings with and without the Ta_(2)O_(5)ceramic layer do not fail after isothermal oxidation at 1600℃for 5 h.Notably,the addition of the Ta2O5 ceramic layer reduces the high-temperature oxidation rate of the coating.展开更多
TC4 micro-arc oxidation(MAO)coatings were prepared by adding SiO_(2) nanoparticles or sodium silicate to the sodium meta-aluminate-based electrolyte.The effect of additives was investigated by XRD,SEM,EDS,electrochemi...TC4 micro-arc oxidation(MAO)coatings were prepared by adding SiO_(2) nanoparticles or sodium silicate to the sodium meta-aluminate-based electrolyte.The effect of additives was investigated by XRD,SEM,EDS,electrochemical and wear tests.The results show that additives can considerably accelerate the formation of MAO coatings.The coatings are mostly composed of rutile and anatase TiO_(2),α-Al_(2)O_(3),γ-Al_(2)O_(3),Al_(2)TiO_(5) and SiO_(2).Sodium silicate and SiO_(2) nanoparticles added to the coating can effectively reduce the size of micropores and increase its thickness,whereas SiO_(2) nanoparticles with superior physical properties can be directly deposited at the discharge channel,significantly increasing the coating's resistance to wear and corrosion.The coating with SiO_(2) nanoparticles exhibits the best overall performance,with the lowest corrosion rate and average friction coefficient of 4.095×10^(-5)mm/a and 0.30,respectively.展开更多
Nano-zinc oxides(ZnO)demonstrate remarkable antibacterial properties.To further enhance the corrosion resistance and antibacterial efficiency of magnesium alloy micro-arc oxidation(MAO)coatings,this study investigates...Nano-zinc oxides(ZnO)demonstrate remarkable antibacterial properties.To further enhance the corrosion resistance and antibacterial efficiency of magnesium alloy micro-arc oxidation(MAO)coatings,this study investigates the preparation of ZnO-containing micro-arc oxidation coatings with dual functionality by incorporating nano-ZnO into MAO electrolyte.The influence of varying ZnO concentrations on the microstructure,corrosion resistance,and antibacterial properties of the coating was examined through microstructure analysis,immersion tests,electrochemical experiments,and antibacterial assays.The findings revealed that the addition of nano-ZnO significantly enhanced the corrosion resistance of the MAO-coated alloy.Specifically,when the ZnO concentration in the electrolyte was 5 g/L,the corrosion rate was more than ten times lower compared to the MAO coatings without ZnO.Moreover,the antibacterial efficacy of ZnO+MAO coating,prepared with a ZnO concentration of 5 g/L,surpassed 95%after 24 h of co-culturing with Staphylococcus aureus(S.aureus).The nano-ZnO+MAO-coated alloy exhibited exceptional degradation resistance,corrosion resistance,and antibacterial effectiveness.展开更多
Magnesium alloy wires were processed by micro-arc oxidation （MAO） in a modified silicate-phosphate composite electrolyte containing hydroxyapatite （HA） nanopowders and NaOH. Effects of NaOH content in the composit...Magnesium alloy wires were processed by micro-arc oxidation （MAO） in a modified silicate-phosphate composite electrolyte containing hydroxyapatite （HA） nanopowders and NaOH. Effects of NaOH content in the composite electrolyte on the microstructure and properties of the MAO ceramic coatings on magnesium alloy wires were studied. It is found that the arc voltage of magnesium alloy wires in the micro-arc oxidation process is significantly reduced while the oxidation rate is accelerated. Addition of 2 g/L NaOH in the composite electrolyte is a better choice for improving corrosion resistance of magnesium alloy wires. During early simulated body fluids （SBF） immersion, the micro-arc oxidized magnesium alloy wires undergo a slow and stable degradation. After soaking for 28 d, the protective ceramic coating still shows no damage but significant degradation is observed for magnesium alloy wires after immersion for more than 60 d.展开更多
Ceramic oxide coatings were prepared on AZ91D magnesium alloys in alkaline silicate solution using micro-arc oxidation（MAO） technique.The corrosion behavior of MAO coating on AZ91D magnesium alloys in NaCl solutions...Ceramic oxide coatings were prepared on AZ91D magnesium alloys in alkaline silicate solution using micro-arc oxidation（MAO） technique.The corrosion behavior of MAO coating on AZ91D magnesium alloys in NaCl solutions with different concentrations（0.1%,0.5%,1.0%,3.5% and 5.0% in mass fraction） was evaluated by electrochemical measurements and immersion tests.The results showed that the corrosion rate of the MAO coated AZ91D increased with increasing chloride ion concentration.The main form of corrosion failure was localized corrosion for the MAO coated AZ91D immersed in higher concentration NaCl solutions（1.0%,3.5% and 5.0%）,while it was general corrosion in dilute NaCl solutions（0.1% and 0.5%）.Two different stages of the failure process of the MAO coated AZ91D could be identified：1） occurrence of the metastable pits and 2） growth of the pits.Different equivalent circuits were also proposed based on the results of electrochemical impedance spectroscopy（EIS） for the MAO coated AZ91D immersed in different concentrations of NaCl solutions for 120 h.展开更多
ZrO2/TiO2 composite photocatalytic film was produced on the pure titanium substrate using in-situ Zr（OH）4 colloidal particle by the micro-arc oxidation technique and characterized by scanning electron microscope （...ZrO2/TiO2 composite photocatalytic film was produced on the pure titanium substrate using in-situ Zr（OH）4 colloidal particle by the micro-arc oxidation technique and characterized by scanning electron microscope （SEM）, energy dispersive X-ray （EDX）, X-ray diffraction （XRD） and ultraviolet-visible （UV-Vis） spectrophotometer. The composite film shows a lamellar and porous structure which consists of anatase, futile and ZrO2 phases. The optical absorption edge of film is shifted to longer wavelength when ZrO2 is introduced to TiO2. Furthermore, the photocatalytic reaction rate constants of degradation of rhodamine B solution with ZrO2/TiO2 composite film and pure TiO2 film under ultraviolet irradiation are measured as 0.0442 and 0.0186 h 1, respectively.展开更多
Micro-arc oxidation （MAO） process was carried out in a dual electrolyte system of NaAlO 2 and Na 3 PO 4 to develop compact, smooth and corrosion-resistant coatings on ZK60 Mg alloy by single factor experiments. The ...Micro-arc oxidation （MAO） process was carried out in a dual electrolyte system of NaAlO 2 and Na 3 PO 4 to develop compact, smooth and corrosion-resistant coatings on ZK60 Mg alloy by single factor experiments. The microstructural characteristics of coatings were investigated by X-ray diffractometry （XRD） and scanning electron microscopy （SEM） coupled with energy dispersive X-ray spectroscopy （EDS）. Test of mass loss was conducted at a 3.5% NaCl solution to assess the resistance to corrosion. The effect of every element in the dual electrolyte system on voltage—time responses during MAO process and the coating characteristic were also analyzed and discussed systematically via single factor experiments. The results reveal that the main components of NaAlO 2 and Na 3 PO 4 as well as additives of NaOH, NaB4O7 and C6H5Na3O7 demonstrate different effects on MAO process and coating characteristics. By means of single factor experiments, an optimized dual electrolyte system was developed, containing 17.5 g/L NaAlO 2, 5.0 g/LNa3 PO4, 5.0 g/L NaOH, 3.0 g/L NaB4O7 and 4.2g/LC6H5Na3O7 .展开更多
A layer of porous film containing Ca and P was prepared by the micro-arc oxidation method on the surface of a novel near β biomedical Ti-3Zr-2Sn-3Mo-25Nb alloy, and then NH2- active group was introduced to the films ...A layer of porous film containing Ca and P was prepared by the micro-arc oxidation method on the surface of a novel near β biomedical Ti-3Zr-2Sn-3Mo-25Nb alloy, and then NH2- active group was introduced to the films by activation treatment. The phase composition, surface micro-topography and elemental characteristics of the micro-arc oxidation films were investigated with XRD, SEM, EDS and XPS, and the osteoinduction of the micro-arc oxidation films was tested using the simulated body fluid immersion, the in-vitro osteoblast cultivation test and animal experiment. The results show that the oxide layer is a kind of porous ceramic intermixture and contains Ca and P. The films in the simulated body fluid can induce apatite formation, resulting in excellent bioactivity. The cell test discovers that osteoblasts can grow well on the surface of micro-arc oxidation films. And the Ti-3Zr-2Sn-3Mo-25Nb biomedical alloy coated with active porous calcium-phosphate films shows better osteoinduction in vivo.展开更多
Micro-arc oxidation(MAO)flm can only provide common mechanical protection for magnesium(Mg)–lithium(Li)alloys.These alloys are susceptible to severe localized corrosion,if the MAO flm is disrupted.This work reports t...Micro-arc oxidation(MAO)flm can only provide common mechanical protection for magnesium(Mg)–lithium(Li)alloys.These alloys are susceptible to severe localized corrosion,if the MAO flm is disrupted.This work reports the successful hydrothermal preparation of a MgLiAlCe-LDHs@GO flm on a MAO-coated Mg–Li alloy following Ce confnement.The graphene oxide(GO)sheet increased the difusion path of the corrosive media,and the addition of rare-earth cerium ions(Ce^(3+))endowed the flm with a certain self-healing ability,which signifcantly improved the corrosion resistance of the flm,and the corrosion current density(icorr)reached 3.27×10^(−8)A cm^(−2).The synergistic action of GO and Ce^(3+)can achieve long-term corrosion protection for the substrate.The corrosion resistance mechanism of MgLiAlCe-LDHs@GO flm was discussed by the scanning vibration electrode technique(SVET).展开更多
Micro-arc oxidized Cu-incorporated TiO2 coatings （Cu-TiO2） were prepared in the Ca, P, Cu-containing electrolyte to obtain an implant material with superior biological activity and antibacterial property. The surfac...Micro-arc oxidized Cu-incorporated TiO2 coatings （Cu-TiO2） were prepared in the Ca, P, Cu-containing electrolyte to obtain an implant material with superior biological activity and antibacterial property. The surface topography, phase, and element composition of the TiO2 and Cu-TiO2 coatings were characterized by scanning electron microscopy （SEM）, X-ray diffraction （XRD）, and energy-dispersive X-ray spectrometry （EDS）, respectively. Staphylococcus aureus （S. aureus） was selected to evaluate the antibacterial property of the Cu-TiO2 coatings, whereas osteoblastic MG63 cells were cultured on the coatings to investigate the biological activity. The obtained results demonstrated that Cu element was successfully incorporated into the porous nano-structured TiO2 coatings, which did not alter apparently the surface topography and phase composition of the coatings as compared to the Cu-free TiO2 coatings. Moreover, the antibacterial studies suggested that the Cu-incorporated TiO2 coatings could significantly inhibit the adhesion of S. aureus. In addition, the in vitro biological evaluation displayed that the adhesion, proliferation and differentiation of MG63 cells on the Cu-incorporated coatings were enhanced as compared to those on the Cu-free coatings and Ti plates. In conclusion, the innovative Cu-incorporated nano-structured TiO2 coatings on Ti substrate with excellent antibacterial property and biological activity are promising candidates for orthopedic implant.展开更多
In order to prepare ornamental and anti-corrosive coating on aluminum alloys, preparation technology of black micro-arc ceramic coatings on Al alloys in silicate based electrolyte was studied. The influence of content...In order to prepare ornamental and anti-corrosive coating on aluminum alloys, preparation technology of black micro-arc ceramic coatings on Al alloys in silicate based electrolyte was studied. The influence of content of Na2WO4 and combination additive in solution on the performance of black ceramic coatings was studied; the anticorrosion performances of black ceramic coatings were evaluated through whole-immersion test and electrochemical method in 3.5% NaCl solution at different pH value; SEM and XRD were used to analyze the surface morphology and phase constitutes of the black ceramic coatings. Experimental results indicated that, without combination additives, with the increasing of Na2WO4 content in the electrolyte, ceramic coating became darker and thicker, but the color was not black; after adding combination additive, the coating turned to be black; the black ceramic coating was multi-hole form in surface. There was a small quantity of tungsten existing in the black ceramic coating beside α-Al2O3 phase and β-Al2O3 phase. And aluminum alloy with black ceramic coating exhibited excellent anti-corrosion property in acid, basic and neutral 3.5% NaCl solution.展开更多
Micro-arc oxidation （MAO） process was cartied out in an optimized dual electrolyte system to fabricate a compact, smooth, and corrosion resistant coating on ZK60 Mg alloy. The microstructural characteristics of coat...Micro-arc oxidation （MAO） process was cartied out in an optimized dual electrolyte system to fabricate a compact, smooth, and corrosion resistant coating on ZK60 Mg alloy. The microstructural characteristics of coating were investigated by scanning electron microscopy （SEM） coupled with an energy dispersive spectrometer （EDS） and X-ray diffraction （XRD）. Test of mass loss was conducted at a 3.5 % NaCl solution to assess the resistance to corrosion. The bonding strength between the coating and ZK60 substrate was evaluated using scratch experiment. The results reveal that MgA1204 and MgO are the main phases of ceramic coating obtained in the dual electrolyte system. The corrosion rate of coating prepared in the optimized dual electrolyte is only 0.0061 g.m-2.h-1, which demonstrates excellent corrosion resistance. This is mainly due to the compact, uniform coating with high bonding strength.展开更多
Micro-arc oxidation （MAO） is an enhanced chemical technology in an electrolyte medium to obtain coating structures on valve-metal surfaces. Titanium oxide films obtained by MAO in the sodium phosphate electrolyte we...Micro-arc oxidation （MAO） is an enhanced chemical technology in an electrolyte medium to obtain coating structures on valve-metal surfaces. Titanium oxide films obtained by MAO in the sodium phosphate electrolyte were investigated. The films were composed mainly of TiO2 phases in the form of anatase and mille and enriched with Na and P elements at the surface. Their apafite-inducing ability was evaluated in a simulated body fluid （SBF）. When immersing in SBF for over 30 d, a preferential carbonated-hydroxyapatite was formed on the surfaces of the films, which suggests that the MAO-treated titanium has a promising positive biological response.展开更多
The magnesium alloys attract the light-weight manufacture due to its high strength to weight ratio,however the poor corrosion resistance limits the application in automobile industry.The Micro-arc Composite Ceramic(MC...The magnesium alloys attract the light-weight manufacture due to its high strength to weight ratio,however the poor corrosion resistance limits the application in automobile industry.The Micro-arc Composite Ceramic(MCC)coatings on AZ91D magnesium alloys were prepared by Micro-arc Oxidation(MAO)and electrophoresis technologies.The microstructure,corrosion resistance,abrasion resistance,stone impact resistance and adhesion of MCC coatings were studied respectively.The cross section morphologies showed that the outer organic coating was filled into the hole on surface of MAO coating,and it acted as a shelter against corrosive products.The copper-accelerated acetic acid salt spray Test,abrasion resistance test,stone impact resistance test,thermal shock resistance test and adhesion test were used to evaluate the protective characterization by the third testing organization which approved by GM.The test results showed the composite coatings meet all the requirements.The MCC coating on Mg presents excellent properties,and it is a promising surface treatment technology on magnesium alloys for production vehicles.展开更多
This research systematically examined the degradation,antibacterial effects,and biocompatibility of micro-arc oxidation(MAO)coatings with nano CuO and ZnO on extruded Mg alloys.Both copper(Cu)and Zinc(Zn)possess antib...This research systematically examined the degradation,antibacterial effects,and biocompatibility of micro-arc oxidation(MAO)coatings with nano CuO and ZnO on extruded Mg alloys.Both copper(Cu)and Zinc(Zn)possess antibacterial properties.The findings demonstrated that adding ZnO will appreciably reduce the degradation rate of MAO-coating alloy due to the self-sealing micro holes.CuO+MAO coating exhibited excellent antibacterial performance,with an antibacterial rate of over 90%within 6 h co-cultured with Staphylococcus aureus.Similarly,the antibacterial rate of ZnO+MAO coating reached 90%after 12 h co-culture.Cytotoxicity test using MG63 cell indicated that the incorporation of CuO and ZnO did not notably affect the cell viability rate of the coating.Moreover,after 14 days of culture,the CuO+MAO and ZnO+MAO coated samples exhibited higher alkaline phosphatase(ALP)activity than the MAO-coated and uncoated samples,suggesting favorable osteogenic properties.展开更多
ZrO_(2)ceramic coatings were directly prepared on the surface of ZrH_(1.8) in silicate and phosphate elec-trolytes by micro-arc oxidation(MAO)technique,respec-tively.The microstructure,chemical composition and phase c...ZrO_(2)ceramic coatings were directly prepared on the surface of ZrH_(1.8) in silicate and phosphate elec-trolytes by micro-arc oxidation(MAO)technique,respec-tively.The microstructure,chemical composition and phase composition of ZrO_(2)ceramic coatings were inves-tigated by X-ray diffraction(XRD),energy-dispersive spectrometry(EDS)and scanning electron microscopy(SEM).The anti-permeation effect was measured by means of vacuum dehydrogenation experiment.It is found that the coating fabricated in phosphate electrolyte is more compact than that in silicate electrolyte.The coatings fabricated on the surface of ZrH_(1.8) are composed of M-ZrO_(2),T-ZrO_(2) and C-ZrO_(2).EDS analysis indicates that the coatings are mainly composed of O and Zr.Vacuum dehydrogenation experiment shows that the permeation reduction factor(PRF)of coating prepared in phosphate electrolyte is su-perior to that in the silicate electrolyte,and the PRF value reaches up to 11.2,which can enhance the resistance effect of hydrogen significantly.展开更多
Considering the compatibility between degradation and bioactivity of magnesium-based implants for bone repair, micro-arc oxidation is used to modify the magnesium alloy surface in aqueous electrolytes, allowing stront...Considering the compatibility between degradation and bioactivity of magnesium-based implants for bone repair, micro-arc oxidation is used to modify the magnesium alloy surface in aqueous electrolytes, allowing strontium, calcium, and phosphorus to be incorporated into the coating. The thickness, composition, morphology and phase of this Sr-Ca-P containing coating are characterized by scanning electron microscopy equipped with energy dispersive X-ray spectrometer and X-ray diffraction. The in vitro and in vivo degradation of the coating is evaluated by immersion test, electrochemical test and implantation test. Moreover, the cytocompatibility is tested with osteoblast cell according to ISO 10993. The results show that St, Ca and P elements are incorporated into the oxide coating, and a refined structure with tiny discharging micro-pores is observed on the surface of the coating. The Sr-Ca-P coating possesses a better corrosion resistance in vitro and retards the degradation in vivo. Such coating is expected to have significant medical applications on orthopedic implants and bone repair materials.展开更多
Additively manufactured Ti-6Al-4V(TC4)parts have been successfully employed as artificial implants in dental and orthopedic surgery due to their excellent mechanical properties.However,the suboptimal corrosion resista...Additively manufactured Ti-6Al-4V(TC4)parts have been successfully employed as artificial implants in dental and orthopedic surgery due to their excellent mechanical properties.However,the suboptimal corrosion resistance limits their applications.The surface characterization and corrosion behavior of micro-arc oxidation(MAO)treated TC4 alloy prepared by selective electron beam melting(SEBM)and selective laser melting(SLM)technologies were compared.The corrosion resistance mechanism of SLM-MAO and SEBM-MAO was clarified through the analysis of the microstructure evolution,surface morphology,and electrochemical experiments.The results show that the anatase-type TiO_(2) is partially transformed into the slankite phase after MAO treatment.The surface roughness of SEBM sample was reduced by MAO coating,while the surface roughness of SLM sample increased after MAO,which is related to the difference between the microstructure of the deposited samples caused by different additive manufacturing technologies.When MAO time was 15 min,SLM-MAO and SEBM-MAO coating displayed the best and the worst corrosion resistance,respectively.展开更多
The electrolyte temperature has a great influence on the performance of the coating prepared by micro-arc oxidation (MAO). The behavior of MAO discharge in the changing electrolyte temperature has been investigated. C...The electrolyte temperature has a great influence on the performance of the coating prepared by micro-arc oxidation (MAO). The behavior of MAO discharge in the changing electrolyte temperature has been investigated. Compared to constant electrolyte temperature in conventional MAO process, the process has different discharge characteristics under the changing electrolyte temperature. The amplitude of pulse voltage was detected to study the change of discharge characteristic under the constant-current control of MAO power supply. Three successive discharge stages were differentiated by the variable the pulse voltage versus process time. Since there were significant changes in the sound, the sound signals were acquired and the audio analysis was used to describe the changing of the MAO discharge at different stages. Optical emission spectroscopy (OES) was employed in situ to unveil how the micro-discharge changed with the temperature increasing. Scanning electron microscopy (SEM) was used to characterize the morphology of the coatings on 6N01 aluminum alloy prepared by normal process with the constant-temperature control of the MAO electrolyte and by the process under the changing electrolyte temperature. A mode of film growth and micro-discharge was given to describe the effects of the changing electrolyte temperature in the whole MAO process.展开更多
基金Funded by the National Natural Science Foundation of China(No.50974010)the Natural Science Foundation of Beijing City,China(No.2102039)
文摘In order to explore an effective way to shorten treatment time and enhance the quality of treatment coating, AC micro-arc oxidation was conducted to treat the surface of AZ31 B deformation magnesium alloy in KF＋KOH treatment solution. The infl uences of micro-arc oxidation parameters such as concentration of KF, concentration of KOH, output voltage of booster, temperature of treatment solution, and treatment time on treatment coating thickness were raveled out under different conditions. The structure and composition of treatment coating were determined, the growth mechanism of treatment coating was discussed, and the quick surface treatment technology for compact treatment coating with maximum thickness was developed. The experimental results show that： A maximum 33 μm-thick compact treatment coating, consisting of MgF2 and MgO mainly, can be formed on AZ31 B in 112 s under the conditions of 1 132 g/L KF, 382 g/L KOH, 66 V for output voltage of booster and 34 ℃ of treatment solution which were optimized by a genetic algorithm from the model established by artifi cial neural networks. There are no ＂crater-shaped＂ pores in this treatment coating as the heat shock resulting from the smooth variation of AC sinusoidal voltage is far smaller than that of the rigidly varied DC or pulse current. The treatment time is only one sixth of that adopted in the other surface treatment technology at best, principally for the reason that the coating can always grow irrespective of the electric potential of AZ31 B. This investigation lays a fi rm foundation for the extensive application of magnesium alloy.
基金National Natural Science Foundation of China(52071274)Key Research and Development Projects of Shaanxi Province(2023-YBGY-442)Science and Technology Nova Project-Innovative Talent Promotion Program of Shaanxi Province(2020KJXX-062)。
文摘To mitigate the impact of interdiffusion reactions between the silicide slurry and Ta12W alloy substrate during vacuum sintering process on the oxidation resistance of the silicide coating,a micro-arc oxidation pretreatment was employed to construct a Ta_(2)O_(5)ceramic layer on the Ta12W alloy surface.Subsequently,a slurry spraying-vacuum sintering method was used to prepare a Si-Cr-Ti-Zr coating on the pretreated substrate.Comparative studies were conducted on the microstructure,phase composition,and isothermal oxidation resistance(at 1600℃)of the as-prepared coatings with and without the micro-arc oxidation ceramic layer.The results show that the Ta_(2)O_(5)layer prepared at 400 V is more continuous and has smaller pores than that prepared at 350 V.After microarc oxidation pretreatment,the Si-Cr-Ti-Zr coating on Ta12W alloy consists of three distinct layers:an upper layer dominated by Ti_(5)Si_(3),Ta_(5)Si_(3),and ZrSi;a middle layer dominated by TaSi_(2);a coating/substrate interfacial reaction layer dominated by Ta_(5)Si_(3).Both the Si-Cr-Ti-Zr coatings with and without the Ta_(2)O_(5)ceramic layer do not fail after isothermal oxidation at 1600℃for 5 h.Notably,the addition of the Ta2O5 ceramic layer reduces the high-temperature oxidation rate of the coating.
基金Sichuan Science and Technology Program(2022YFSY0018)。
文摘TC4 micro-arc oxidation(MAO)coatings were prepared by adding SiO_(2) nanoparticles or sodium silicate to the sodium meta-aluminate-based electrolyte.The effect of additives was investigated by XRD,SEM,EDS,electrochemical and wear tests.The results show that additives can considerably accelerate the formation of MAO coatings.The coatings are mostly composed of rutile and anatase TiO_(2),α-Al_(2)O_(3),γ-Al_(2)O_(3),Al_(2)TiO_(5) and SiO_(2).Sodium silicate and SiO_(2) nanoparticles added to the coating can effectively reduce the size of micropores and increase its thickness,whereas SiO_(2) nanoparticles with superior physical properties can be directly deposited at the discharge channel,significantly increasing the coating's resistance to wear and corrosion.The coating with SiO_(2) nanoparticles exhibits the best overall performance,with the lowest corrosion rate and average friction coefficient of 4.095×10^(-5)mm/a and 0.30,respectively.
基金supported by the National Natural Science Foundation of China(No.52001034)the China Postdoctoral Science Foundation(No.2023M731677)the Postgraduate Research&Practice Innovation Program of Jiangsu Province(No.KYCX23_3032).
文摘Nano-zinc oxides(ZnO)demonstrate remarkable antibacterial properties.To further enhance the corrosion resistance and antibacterial efficiency of magnesium alloy micro-arc oxidation(MAO)coatings,this study investigates the preparation of ZnO-containing micro-arc oxidation coatings with dual functionality by incorporating nano-ZnO into MAO electrolyte.The influence of varying ZnO concentrations on the microstructure,corrosion resistance,and antibacterial properties of the coating was examined through microstructure analysis,immersion tests,electrochemical experiments,and antibacterial assays.The findings revealed that the addition of nano-ZnO significantly enhanced the corrosion resistance of the MAO-coated alloy.Specifically,when the ZnO concentration in the electrolyte was 5 g/L,the corrosion rate was more than ten times lower compared to the MAO coatings without ZnO.Moreover,the antibacterial efficacy of ZnO+MAO coating,prepared with a ZnO concentration of 5 g/L,surpassed 95%after 24 h of co-culturing with Staphylococcus aureus(S.aureus).The nano-ZnO+MAO-coated alloy exhibited exceptional degradation resistance,corrosion resistance,and antibacterial effectiveness.
基金Project (BE2011778) supported by Science and Technology Support Program of Jiangsu Province,ChinaProjects (CityU 112510,112212) supported by Hong Kong Research Grants Council (RGC) General Research Funds (GRF) ,China
文摘Magnesium alloy wires were processed by micro-arc oxidation （MAO） in a modified silicate-phosphate composite electrolyte containing hydroxyapatite （HA） nanopowders and NaOH. Effects of NaOH content in the composite electrolyte on the microstructure and properties of the MAO ceramic coatings on magnesium alloy wires were studied. It is found that the arc voltage of magnesium alloy wires in the micro-arc oxidation process is significantly reduced while the oxidation rate is accelerated. Addition of 2 g/L NaOH in the composite electrolyte is a better choice for improving corrosion resistance of magnesium alloy wires. During early simulated body fluids （SBF） immersion, the micro-arc oxidized magnesium alloy wires undergo a slow and stable degradation. After soaking for 28 d, the protective ceramic coating still shows no damage but significant degradation is observed for magnesium alloy wires after immersion for more than 60 d.
基金Project (2007CB613700) supported by the National Basic Research Program of ChinaProject supported by Research Program of Excellent Scholars Studying Abroad of Ministry of Human Resources and Social Security,China
文摘Ceramic oxide coatings were prepared on AZ91D magnesium alloys in alkaline silicate solution using micro-arc oxidation（MAO） technique.The corrosion behavior of MAO coating on AZ91D magnesium alloys in NaCl solutions with different concentrations（0.1%,0.5%,1.0%,3.5% and 5.0% in mass fraction） was evaluated by electrochemical measurements and immersion tests.The results showed that the corrosion rate of the MAO coated AZ91D increased with increasing chloride ion concentration.The main form of corrosion failure was localized corrosion for the MAO coated AZ91D immersed in higher concentration NaCl solutions（1.0%,3.5% and 5.0%）,while it was general corrosion in dilute NaCl solutions（0.1% and 0.5%）.Two different stages of the failure process of the MAO coated AZ91D could be identified：1） occurrence of the metastable pits and 2） growth of the pits.Different equivalent circuits were also proposed based on the results of electrochemical impedance spectroscopy（EIS） for the MAO coated AZ91D immersed in different concentrations of NaCl solutions for 120 h.
基金Project(gf200901002)supported by the Open Research Fund of National Defense Key Disciplines Laboratory of Light Alloy Processing Science and Technology of Nanchang Hangkong University,China
文摘ZrO2/TiO2 composite photocatalytic film was produced on the pure titanium substrate using in-situ Zr（OH）4 colloidal particle by the micro-arc oxidation technique and characterized by scanning electron microscope （SEM）, energy dispersive X-ray （EDX）, X-ray diffraction （XRD） and ultraviolet-visible （UV-Vis） spectrophotometer. The composite film shows a lamellar and porous structure which consists of anatase, futile and ZrO2 phases. The optical absorption edge of film is shifted to longer wavelength when ZrO2 is introduced to TiO2. Furthermore, the photocatalytic reaction rate constants of degradation of rhodamine B solution with ZrO2/TiO2 composite film and pure TiO2 film under ultraviolet irradiation are measured as 0.0442 and 0.0186 h 1, respectively.
基金Project(JSAWT-09-02)supported by the Key Laboratory of Advanced Welding Technology of Jiangsu Province,ChinaProject supported by the Priority Academic Program Development of Jiangsu Higher Education Institutions,China
文摘Micro-arc oxidation （MAO） process was carried out in a dual electrolyte system of NaAlO 2 and Na 3 PO 4 to develop compact, smooth and corrosion-resistant coatings on ZK60 Mg alloy by single factor experiments. The microstructural characteristics of coatings were investigated by X-ray diffractometry （XRD） and scanning electron microscopy （SEM） coupled with energy dispersive X-ray spectroscopy （EDS）. Test of mass loss was conducted at a 3.5% NaCl solution to assess the resistance to corrosion. The effect of every element in the dual electrolyte system on voltage—time responses during MAO process and the coating characteristic were also analyzed and discussed systematically via single factor experiments. The results reveal that the main components of NaAlO 2 and Na 3 PO 4 as well as additives of NaOH, NaB4O7 and C6H5Na3O7 demonstrate different effects on MAO process and coating characteristics. By means of single factor experiments, an optimized dual electrolyte system was developed, containing 17.5 g/L NaAlO 2, 5.0 g/LNa3 PO4, 5.0 g/L NaOH, 3.0 g/L NaB4O7 and 4.2g/LC6H5Na3O7 .
基金Project (2005CB623904) supported by the National Basic Research Program of ChinaProject (30770586) supported by the National Natural Science Foundation of China+1 种基金Project (31011120049) supported by the Australia-China special fund, International Science Linkages Program co-supported by the Department of Innovation, Industry, Science and Research of Australia, and the Ministry of Science and Technology and National Science Foundation of ChinaProject (2010ZDKG-96) supported by the major Subject of "13115" Programs of Shaan’xi Province, China
文摘A layer of porous film containing Ca and P was prepared by the micro-arc oxidation method on the surface of a novel near β biomedical Ti-3Zr-2Sn-3Mo-25Nb alloy, and then NH2- active group was introduced to the films by activation treatment. The phase composition, surface micro-topography and elemental characteristics of the micro-arc oxidation films were investigated with XRD, SEM, EDS and XPS, and the osteoinduction of the micro-arc oxidation films was tested using the simulated body fluid immersion, the in-vitro osteoblast cultivation test and animal experiment. The results show that the oxide layer is a kind of porous ceramic intermixture and contains Ca and P. The films in the simulated body fluid can induce apatite formation, resulting in excellent bioactivity. The cell test discovers that osteoblasts can grow well on the surface of micro-arc oxidation films. And the Ti-3Zr-2Sn-3Mo-25Nb biomedical alloy coated with active porous calcium-phosphate films shows better osteoinduction in vivo.
基金supported by the National Key R&D Program of China(2021YFB3701100)the National Natural Science Foundation of China(52171101)the Fundamental Research Funds for the Central Universities(2024IAIS-QN009).
文摘Micro-arc oxidation(MAO)flm can only provide common mechanical protection for magnesium(Mg)–lithium(Li)alloys.These alloys are susceptible to severe localized corrosion,if the MAO flm is disrupted.This work reports the successful hydrothermal preparation of a MgLiAlCe-LDHs@GO flm on a MAO-coated Mg–Li alloy following Ce confnement.The graphene oxide(GO)sheet increased the difusion path of the corrosive media,and the addition of rare-earth cerium ions(Ce^(3+))endowed the flm with a certain self-healing ability,which signifcantly improved the corrosion resistance of the flm,and the corrosion current density(icorr)reached 3.27×10^(−8)A cm^(−2).The synergistic action of GO and Ce^(3+)can achieve long-term corrosion protection for the substrate.The corrosion resistance mechanism of MgLiAlCe-LDHs@GO flm was discussed by the scanning vibration electrode technique(SVET).
基金supported by the Shanghai Science and Technology R&D Fund(Nos.0952nm04400,07JC14057 and 08ZR1421600)the National Basic Research Fund(No. 2005CB623901)the National Natural Science Foundation of China(Nos.30700170,30973041 and 81271959)
文摘Micro-arc oxidized Cu-incorporated TiO2 coatings （Cu-TiO2） were prepared in the Ca, P, Cu-containing electrolyte to obtain an implant material with superior biological activity and antibacterial property. The surface topography, phase, and element composition of the TiO2 and Cu-TiO2 coatings were characterized by scanning electron microscopy （SEM）, X-ray diffraction （XRD）, and energy-dispersive X-ray spectrometry （EDS）, respectively. Staphylococcus aureus （S. aureus） was selected to evaluate the antibacterial property of the Cu-TiO2 coatings, whereas osteoblastic MG63 cells were cultured on the coatings to investigate the biological activity. The obtained results demonstrated that Cu element was successfully incorporated into the porous nano-structured TiO2 coatings, which did not alter apparently the surface topography and phase composition of the coatings as compared to the Cu-free TiO2 coatings. Moreover, the antibacterial studies suggested that the Cu-incorporated TiO2 coatings could significantly inhibit the adhesion of S. aureus. In addition, the in vitro biological evaluation displayed that the adhesion, proliferation and differentiation of MG63 cells on the Cu-incorporated coatings were enhanced as compared to those on the Cu-free coatings and Ti plates. In conclusion, the innovative Cu-incorporated nano-structured TiO2 coatings on Ti substrate with excellent antibacterial property and biological activity are promising candidates for orthopedic implant.
基金This work was financially supported bythe Doctoral Foundation ofYanshan University(B41)theScience and Technology Foundation ofYanshan University(YDJJ0169).
文摘In order to prepare ornamental and anti-corrosive coating on aluminum alloys, preparation technology of black micro-arc ceramic coatings on Al alloys in silicate based electrolyte was studied. The influence of content of Na2WO4 and combination additive in solution on the performance of black ceramic coatings was studied; the anticorrosion performances of black ceramic coatings were evaluated through whole-immersion test and electrochemical method in 3.5% NaCl solution at different pH value; SEM and XRD were used to analyze the surface morphology and phase constitutes of the black ceramic coatings. Experimental results indicated that, without combination additives, with the increasing of Na2WO4 content in the electrolyte, ceramic coating became darker and thicker, but the color was not black; after adding combination additive, the coating turned to be black; the black ceramic coating was multi-hole form in surface. There was a small quantity of tungsten existing in the black ceramic coating beside α-Al2O3 phase and β-Al2O3 phase. And aluminum alloy with black ceramic coating exhibited excellent anti-corrosion property in acid, basic and neutral 3.5% NaCl solution.
基金supported by the Priority Academic Program Development of Jiangsu Higher Education Institutions and the Key Laboratory of Advanced Welding Technology of Jiangsu Province, China (No. JSAWT-11)
文摘Micro-arc oxidation （MAO） process was cartied out in an optimized dual electrolyte system to fabricate a compact, smooth, and corrosion resistant coating on ZK60 Mg alloy. The microstructural characteristics of coating were investigated by scanning electron microscopy （SEM） coupled with an energy dispersive spectrometer （EDS） and X-ray diffraction （XRD）. Test of mass loss was conducted at a 3.5 % NaCl solution to assess the resistance to corrosion. The bonding strength between the coating and ZK60 substrate was evaluated using scratch experiment. The results reveal that MgA1204 and MgO are the main phases of ceramic coating obtained in the dual electrolyte system. The corrosion rate of coating prepared in the optimized dual electrolyte is only 0.0061 g.m-2.h-1, which demonstrates excellent corrosion resistance. This is mainly due to the compact, uniform coating with high bonding strength.
基金This work is financially supported by the National Natural Science Foundation of China (Nos. 50572029 and 50272021)the Natural Science Foundation of Guangdong Province, China (No. 0425786).
文摘Micro-arc oxidation （MAO） is an enhanced chemical technology in an electrolyte medium to obtain coating structures on valve-metal surfaces. Titanium oxide films obtained by MAO in the sodium phosphate electrolyte were investigated. The films were composed mainly of TiO2 phases in the form of anatase and mille and enriched with Na and P elements at the surface. Their apafite-inducing ability was evaluated in a simulated body fluid （SBF）. When immersing in SBF for over 30 d, a preferential carbonated-hydroxyapatite was formed on the surfaces of the films, which suggests that the MAO-treated titanium has a promising positive biological response.
基金Support from National Natural Science Foundation of China(Grant NO.51271144)as well as from the National Key Technologies Research and Development Program of China(Grant No.2011BAE22B05)is gratefully acknowledged.And thanks to General Motors research and development center for provided test equipment.
文摘The magnesium alloys attract the light-weight manufacture due to its high strength to weight ratio,however the poor corrosion resistance limits the application in automobile industry.The Micro-arc Composite Ceramic(MCC)coatings on AZ91D magnesium alloys were prepared by Micro-arc Oxidation(MAO)and electrophoresis technologies.The microstructure,corrosion resistance,abrasion resistance,stone impact resistance and adhesion of MCC coatings were studied respectively.The cross section morphologies showed that the outer organic coating was filled into the hole on surface of MAO coating,and it acted as a shelter against corrosive products.The copper-accelerated acetic acid salt spray Test,abrasion resistance test,stone impact resistance test,thermal shock resistance test and adhesion test were used to evaluate the protective characterization by the third testing organization which approved by GM.The test results showed the composite coatings meet all the requirements.The MCC coating on Mg presents excellent properties,and it is a promising surface treatment technology on magnesium alloys for production vehicles.
基金This work was supported by the National Natural Science Foundation of China(No.52001034)the China Postdoctoral Science Foundation(No.2023M731677)the Major Project of 2025 Sci&Tech Innovation of Ningbo(No.2020Z096).
文摘This research systematically examined the degradation,antibacterial effects,and biocompatibility of micro-arc oxidation(MAO)coatings with nano CuO and ZnO on extruded Mg alloys.Both copper(Cu)and Zinc(Zn)possess antibacterial properties.The findings demonstrated that adding ZnO will appreciably reduce the degradation rate of MAO-coating alloy due to the self-sealing micro holes.CuO+MAO coating exhibited excellent antibacterial performance,with an antibacterial rate of over 90%within 6 h co-cultured with Staphylococcus aureus.Similarly,the antibacterial rate of ZnO+MAO coating reached 90%after 12 h co-culture.Cytotoxicity test using MG63 cell indicated that the incorporation of CuO and ZnO did not notably affect the cell viability rate of the coating.Moreover,after 14 days of culture,the CuO+MAO and ZnO+MAO coated samples exhibited higher alkaline phosphatase(ALP)activity than the MAO-coated and uncoated samples,suggesting favorable osteogenic properties.
基金financially supported by the National Natural Science Foundation (Nos. 51164023 and 513640236)the Program for Young Talents of Science and Technology in Universities of Inner Mongolia Autonomous Region (No. NJYT-13B10)the Program for New Century Excellent Talents in University (No. NCET-13-0847)。
文摘ZrO_(2)ceramic coatings were directly prepared on the surface of ZrH_(1.8) in silicate and phosphate elec-trolytes by micro-arc oxidation(MAO)technique,respec-tively.The microstructure,chemical composition and phase composition of ZrO_(2)ceramic coatings were inves-tigated by X-ray diffraction(XRD),energy-dispersive spectrometry(EDS)and scanning electron microscopy(SEM).The anti-permeation effect was measured by means of vacuum dehydrogenation experiment.It is found that the coating fabricated in phosphate electrolyte is more compact than that in silicate electrolyte.The coatings fabricated on the surface of ZrH_(1.8) are composed of M-ZrO_(2),T-ZrO_(2) and C-ZrO_(2).EDS analysis indicates that the coatings are mainly composed of O and Zr.Vacuum dehydrogenation experiment shows that the permeation reduction factor(PRF)of coating prepared in phosphate electrolyte is su-perior to that in the silicate electrolyte,and the PRF value reaches up to 11.2,which can enhance the resistance effect of hydrogen significantly.
基金financially supported by the National High Technology Research and Development Program of China (No. 2015AA033701)the Chinese Academy of Sciences-Croucher Founding Scheme for Joint Laboratories (Ref. CAS 14303)Foundation of Jiangsu Collaborative Innovation Center of Biomedical Functional Materials
文摘Considering the compatibility between degradation and bioactivity of magnesium-based implants for bone repair, micro-arc oxidation is used to modify the magnesium alloy surface in aqueous electrolytes, allowing strontium, calcium, and phosphorus to be incorporated into the coating. The thickness, composition, morphology and phase of this Sr-Ca-P containing coating are characterized by scanning electron microscopy equipped with energy dispersive X-ray spectrometer and X-ray diffraction. The in vitro and in vivo degradation of the coating is evaluated by immersion test, electrochemical test and implantation test. Moreover, the cytocompatibility is tested with osteoblast cell according to ISO 10993. The results show that St, Ca and P elements are incorporated into the oxide coating, and a refined structure with tiny discharging micro-pores is observed on the surface of the coating. The Sr-Ca-P coating possesses a better corrosion resistance in vitro and retards the degradation in vivo. Such coating is expected to have significant medical applications on orthopedic implants and bone repair materials.
基金funded by the National Natural Science Foundation of China (Nos.51671152 and 51874225)the Industrialization Project of Shaanxi Education Department (18JCO19)+1 种基金the Key Research and Development Program of Shaanxi Province (2020ZDLGY13-10)the Science and Technology Plan Project of Xi'an (2020KJRC0048).
文摘Additively manufactured Ti-6Al-4V(TC4)parts have been successfully employed as artificial implants in dental and orthopedic surgery due to their excellent mechanical properties.However,the suboptimal corrosion resistance limits their applications.The surface characterization and corrosion behavior of micro-arc oxidation(MAO)treated TC4 alloy prepared by selective electron beam melting(SEBM)and selective laser melting(SLM)technologies were compared.The corrosion resistance mechanism of SLM-MAO and SEBM-MAO was clarified through the analysis of the microstructure evolution,surface morphology,and electrochemical experiments.The results show that the anatase-type TiO_(2) is partially transformed into the slankite phase after MAO treatment.The surface roughness of SEBM sample was reduced by MAO coating,while the surface roughness of SLM sample increased after MAO,which is related to the difference between the microstructure of the deposited samples caused by different additive manufacturing technologies.When MAO time was 15 min,SLM-MAO and SEBM-MAO coating displayed the best and the worst corrosion resistance,respectively.
文摘The electrolyte temperature has a great influence on the performance of the coating prepared by micro-arc oxidation (MAO). The behavior of MAO discharge in the changing electrolyte temperature has been investigated. Compared to constant electrolyte temperature in conventional MAO process, the process has different discharge characteristics under the changing electrolyte temperature. The amplitude of pulse voltage was detected to study the change of discharge characteristic under the constant-current control of MAO power supply. Three successive discharge stages were differentiated by the variable the pulse voltage versus process time. Since there were significant changes in the sound, the sound signals were acquired and the audio analysis was used to describe the changing of the MAO discharge at different stages. Optical emission spectroscopy (OES) was employed in situ to unveil how the micro-discharge changed with the temperature increasing. Scanning electron microscopy (SEM) was used to characterize the morphology of the coatings on 6N01 aluminum alloy prepared by normal process with the constant-temperature control of the MAO electrolyte and by the process under the changing electrolyte temperature. A mode of film growth and micro-discharge was given to describe the effects of the changing electrolyte temperature in the whole MAO process.
