Coal is a versatile energy resource and was a driver of the industrial revolution that transformed the economies of Europe and North America and the trajectory of civilization.In this work,a technoeconomic analysis wa...Coal is a versatile energy resource and was a driver of the industrial revolution that transformed the economies of Europe and North America and the trajectory of civilization.In this work,a technoeconomic analysis was performed for a coal-to-carbonfiber manufacture process developed at the University of Kentucky’s Center for Applied Energy Research.According to this process,coal,with decant oil as the solvent,was converted to mesophase pitch via solvent extraction,and the mesophase pitch was subsequently converted to carbon fiber.The total cost to produce carbon fibers from coal and decant oil via the solvent extraction process was estimated to be$11.50/kg for 50,000-tow pitch carbon fiber with a production volume of 3750 MT/year.The estimated carbon fiber cost was significantly lower than the current commercially available PAN-based carbon fiber price($20–$30/kg).With decant oil recycling rates of 50%and 70%in the solvent extraction process,the manufacturing cost of carbon fiber was estimated to be$9.90/kg and$9.50/kg of carbon fiber,respectively.A cradle-to-gate energy assessment revealed that carbon fiber derived from coal exhibited an embodied energy of 510 MJ/kg,significantly lower than that of conventionally produced carbon fiber from PAN.This notable difference is primarily attributed to the substantially higher conversion rate of coal-based mesophase pitch fibers into carbon fiber,surpassing PAN fibers by 1.6 times.These findings indicate that using coal for carbon fiber production through solvent extraction methods could offer a more energy-efficient and cost-competitive alternative to the traditional PAN based approach.展开更多
The high-speed winding spindle employs a flexible support system incorporating rubber O-rings.By precisely configuring the structural parameters and the number of the O-rings,the spindle can stably surpass its critica...The high-speed winding spindle employs a flexible support system incorporating rubber O-rings.By precisely configuring the structural parameters and the number of the O-rings,the spindle can stably surpass its critical speed points and maintain operational stability across the entire working speed range.However,the support stiffness and damping of rubber O-rings exhibit significant nonlinear frequency dependence.Conventional experimental methods for deriving equivalent stiffness and damping,based on the principle of the forced non-resonance method,require fabricating custom setups for each O-ring specification and conducting vibration tests at varying frequencies,resulting in low efficiency and high costs.This study proposes a hybrid simulation-experimental method for dynamic parameter identification.Firstly,the frequency-dependent dynamic parameters of a specific O-ring support system are experimentally obtained.Subsequently,a corresponding parametric finite element model is established to simulate and solve the equivalent elastic modulus and equivalent stiffness-damping coefficient of this O-ring support system.Ultimately,after iterative simulation,the simulated and experimental results achieve a 99.7%agreement.The parametric finite element model developed herein can directly simulate and inversely estimate frequency-dependent dynamic parameters for O-rings of different specifications but identical elastic modulus.展开更多
基金sponsored by the US Department of Energy Fossil Energy and Carbon Management Program,project FEAA157 under contract DE-AC05-00OR22725 with UTBattelle,LLC.
文摘Coal is a versatile energy resource and was a driver of the industrial revolution that transformed the economies of Europe and North America and the trajectory of civilization.In this work,a technoeconomic analysis was performed for a coal-to-carbonfiber manufacture process developed at the University of Kentucky’s Center for Applied Energy Research.According to this process,coal,with decant oil as the solvent,was converted to mesophase pitch via solvent extraction,and the mesophase pitch was subsequently converted to carbon fiber.The total cost to produce carbon fibers from coal and decant oil via the solvent extraction process was estimated to be$11.50/kg for 50,000-tow pitch carbon fiber with a production volume of 3750 MT/year.The estimated carbon fiber cost was significantly lower than the current commercially available PAN-based carbon fiber price($20–$30/kg).With decant oil recycling rates of 50%and 70%in the solvent extraction process,the manufacturing cost of carbon fiber was estimated to be$9.90/kg and$9.50/kg of carbon fiber,respectively.A cradle-to-gate energy assessment revealed that carbon fiber derived from coal exhibited an embodied energy of 510 MJ/kg,significantly lower than that of conventionally produced carbon fiber from PAN.This notable difference is primarily attributed to the substantially higher conversion rate of coal-based mesophase pitch fibers into carbon fiber,surpassing PAN fibers by 1.6 times.These findings indicate that using coal for carbon fiber production through solvent extraction methods could offer a more energy-efficient and cost-competitive alternative to the traditional PAN based approach.
基金National Key R&D Program of China(No.2017YFB1304000)Fundamental Research Funds for the Central Universities,China(No.2232023G-05-1)。
文摘The high-speed winding spindle employs a flexible support system incorporating rubber O-rings.By precisely configuring the structural parameters and the number of the O-rings,the spindle can stably surpass its critical speed points and maintain operational stability across the entire working speed range.However,the support stiffness and damping of rubber O-rings exhibit significant nonlinear frequency dependence.Conventional experimental methods for deriving equivalent stiffness and damping,based on the principle of the forced non-resonance method,require fabricating custom setups for each O-ring specification and conducting vibration tests at varying frequencies,resulting in low efficiency and high costs.This study proposes a hybrid simulation-experimental method for dynamic parameter identification.Firstly,the frequency-dependent dynamic parameters of a specific O-ring support system are experimentally obtained.Subsequently,a corresponding parametric finite element model is established to simulate and solve the equivalent elastic modulus and equivalent stiffness-damping coefficient of this O-ring support system.Ultimately,after iterative simulation,the simulated and experimental results achieve a 99.7%agreement.The parametric finite element model developed herein can directly simulate and inversely estimate frequency-dependent dynamic parameters for O-rings of different specifications but identical elastic modulus.
