To address the inefficient utilization of electrolytic manganese residue(EMR)caused by its high inert content,this study developed a multifunctional solid waste cementitious material by replacing 50-60%of ordinary Por...To address the inefficient utilization of electrolytic manganese residue(EMR)caused by its high inert content,this study developed a multifunctional solid waste cementitious material by replacing 50-60%of ordinary Portland cement(PO 42.5)with wet-ground electrolytic manganese residue(WEMR),wetground granulated blast-furnace slag(WGBFS),and carbide slag(CS).The mechanical properties,hydration characteristics,microstructure,and carbon emissions of the material were systematically investigated with varying WEMR dosages.The experimental results demonstrates that the wet-grinding process significantly refines the particle size and enhances the reactivity of both EMR and GBFS.As the WEMR dosage increases,the 28-day compressive strength initially rise and then declines.Optimal mechanical performance was achieved with 24%WEMR and 6%CS,yielding a 28-day compressive strength of 48.2 MPa.Advanced analytical techniques,including XRD,TG-DTG,SEM,and MIP,were employed to examine the hydration products.The findings reveal that the wet-grinding-alkali-sulfur synergistic activation system in the multi-solid waste cementitious material effectively utilize EMR to generate abundant hydration products such as AFt and C-(A)-S-H.Additionally,the fine particles of WEMR fill the pores in the mortar,further enhancing compressive strength.The cost and carbon emissions of this multifunctional system are only 65.97%and 46.9% of those of PO 42.5,respectively.This study provides a feasible approach for the efficient utilization of EMR,contributing to sustainable construction practices.展开更多
Curing temperature significantly affects the pozzolanic reaction kinetics of phosphorous slag(PS),thereby governing the early-age(7 d)hydration behavior of PS composite binders at 20,30,and 60℃.The Krstulovic-Dabic k...Curing temperature significantly affects the pozzolanic reaction kinetics of phosphorous slag(PS),thereby governing the early-age(7 d)hydration behavior of PS composite binders at 20,30,and 60℃.The Krstulovic-Dabic kinetic model was applied to identify three characteristic processes:nucleation and growth(NG),phase boundary interaction(I),and diffusion(D).Control mixtures containing inert quartz powder with comparable particle size distributions were prepared for comparison.Pore characteristics of hardened PS pastes at different temperatures were analyzed via mercury intrusion porosimetry,while hydration products were characterized using X-ray diffraction(XRD)and thermogravimetric analysis(TG-DTG).The experimental results indicate that the retarding effect of PS on early cement hydration outweighs its accelerating effect,attributed to the combined influence of nucleation and dilution,with retardation decreasing as temperature increases.PS exhibits early reactivity and continuously consumes calcium hydroxide through the pozzolanic reaction,as evidenced by stable phase assemblages accompanied by reduced CH content in XRD and TG-DTG analyses.At 20℃,increasing PS content maintains the NG→I→D mechanism but slows reaction rates across all stages.Elevated temperatures significantly accelerate the NG process,shifting the dominant mechanism from NG toward D.Simultaneously,enhanced PS reactivity contributes to a refined pore structure and improved compressive strength.展开更多
基金Funded by the Guangxi Key Research and Development Program(Nos.GK AB24010020,and GK AB23026071)the Key Project of Guangxi Natural Science Foundation(No.2025GXNSFDA090046)the Guangxi Science and Technology Base and Talent Special Project(No.GK AD24010062)。
文摘To address the inefficient utilization of electrolytic manganese residue(EMR)caused by its high inert content,this study developed a multifunctional solid waste cementitious material by replacing 50-60%of ordinary Portland cement(PO 42.5)with wet-ground electrolytic manganese residue(WEMR),wetground granulated blast-furnace slag(WGBFS),and carbide slag(CS).The mechanical properties,hydration characteristics,microstructure,and carbon emissions of the material were systematically investigated with varying WEMR dosages.The experimental results demonstrates that the wet-grinding process significantly refines the particle size and enhances the reactivity of both EMR and GBFS.As the WEMR dosage increases,the 28-day compressive strength initially rise and then declines.Optimal mechanical performance was achieved with 24%WEMR and 6%CS,yielding a 28-day compressive strength of 48.2 MPa.Advanced analytical techniques,including XRD,TG-DTG,SEM,and MIP,were employed to examine the hydration products.The findings reveal that the wet-grinding-alkali-sulfur synergistic activation system in the multi-solid waste cementitious material effectively utilize EMR to generate abundant hydration products such as AFt and C-(A)-S-H.Additionally,the fine particles of WEMR fill the pores in the mortar,further enhancing compressive strength.The cost and carbon emissions of this multifunctional system are only 65.97%and 46.9% of those of PO 42.5,respectively.This study provides a feasible approach for the efficient utilization of EMR,contributing to sustainable construction practices.
基金Funded by the Sichuan Province Science and Technology Support Program(No.2025YFNZH0022)the Chengdu Municipal Science and Technology Program(No.2025-YF11-00003-HZ)。
文摘Curing temperature significantly affects the pozzolanic reaction kinetics of phosphorous slag(PS),thereby governing the early-age(7 d)hydration behavior of PS composite binders at 20,30,and 60℃.The Krstulovic-Dabic kinetic model was applied to identify three characteristic processes:nucleation and growth(NG),phase boundary interaction(I),and diffusion(D).Control mixtures containing inert quartz powder with comparable particle size distributions were prepared for comparison.Pore characteristics of hardened PS pastes at different temperatures were analyzed via mercury intrusion porosimetry,while hydration products were characterized using X-ray diffraction(XRD)and thermogravimetric analysis(TG-DTG).The experimental results indicate that the retarding effect of PS on early cement hydration outweighs its accelerating effect,attributed to the combined influence of nucleation and dilution,with retardation decreasing as temperature increases.PS exhibits early reactivity and continuously consumes calcium hydroxide through the pozzolanic reaction,as evidenced by stable phase assemblages accompanied by reduced CH content in XRD and TG-DTG analyses.At 20℃,increasing PS content maintains the NG→I→D mechanism but slows reaction rates across all stages.Elevated temperatures significantly accelerate the NG process,shifting the dominant mechanism from NG toward D.Simultaneously,enhanced PS reactivity contributes to a refined pore structure and improved compressive strength.
