The aerostatic spindle is a key component of ultra-precision machine tools,and its error motion is crucial to machining accuracy and reliability.Spindle error motion is unavoidable,and its online monitoring and predic...The aerostatic spindle is a key component of ultra-precision machine tools,and its error motion is crucial to machining accuracy and reliability.Spindle error motion is unavoidable,and its online monitoring and prediction are quite important.Currently,there are relatively few studies on the online monitoring and prediction methods for the aerostatic spindle,and the level of intelligence is relatively low.To address this problem,an error motion monitoring system based on digital twin(DT)technology was established for the aerostatic spindle.A spindle error motion prediction method based on a mechanism and data fusion model(MDFM)was proposed.Additionally,a highly available and interactive aerostatic spindle DT service platform was developed.Experimental results have verified the good performance of this platform.The platform facilitates interaction between the physical and virtual entities of the aerostatic spindle,enabling three-dimensional visualization,monitoring,prediction,and simulation of spindle error motion,and shows good potential for engineering applications.展开更多
利用结构仿生的方法对 Lin MC6000型咙门加工中心横梁的筋板结构进行了优化设计。通过对王莲叶脉构型规律的分析,提出了3种仿生构型并利用 Optistruct 软件进行了有限元仿真验证。结果表明,相对于传统的平行均布筋板,最优仿生型筋板的...利用结构仿生的方法对 Lin MC6000型咙门加工中心横梁的筋板结构进行了优化设计。通过对王莲叶脉构型规律的分析,提出了3种仿生构型并利用 Optistruct 软件进行了有限元仿真验证。结果表明,相对于传统的平行均布筋板,最优仿生型筋板的结构比刚度提高了17.36%,前4阶固有频率平均提高7.39%,体现了材料的优化分布和最大结构效能,并总结出横梁内部筋板设计的仿生学规律。这为突破机床构件的传统设计思路、实现结构轻量化提供了一种新方法。展开更多
基金supported by the National Natural Science Foundation of China(Grant No.52475494),the Zhejiang Provincial Natural Science Foundation of China(Grant No.LY22E050003),the Fundamental Research Funds for the Provincial Universities of Zhejiang(Grant No.RF-A2020005).
文摘The aerostatic spindle is a key component of ultra-precision machine tools,and its error motion is crucial to machining accuracy and reliability.Spindle error motion is unavoidable,and its online monitoring and prediction are quite important.Currently,there are relatively few studies on the online monitoring and prediction methods for the aerostatic spindle,and the level of intelligence is relatively low.To address this problem,an error motion monitoring system based on digital twin(DT)technology was established for the aerostatic spindle.A spindle error motion prediction method based on a mechanism and data fusion model(MDFM)was proposed.Additionally,a highly available and interactive aerostatic spindle DT service platform was developed.Experimental results have verified the good performance of this platform.The platform facilitates interaction between the physical and virtual entities of the aerostatic spindle,enabling three-dimensional visualization,monitoring,prediction,and simulation of spindle error motion,and shows good potential for engineering applications.
文摘利用结构仿生的方法对 Lin MC6000型咙门加工中心横梁的筋板结构进行了优化设计。通过对王莲叶脉构型规律的分析,提出了3种仿生构型并利用 Optistruct 软件进行了有限元仿真验证。结果表明,相对于传统的平行均布筋板,最优仿生型筋板的结构比刚度提高了17.36%,前4阶固有频率平均提高7.39%,体现了材料的优化分布和最大结构效能,并总结出横梁内部筋板设计的仿生学规律。这为突破机床构件的传统设计思路、实现结构轻量化提供了一种新方法。