Low reactivity and appropriate wettability between molten superalloys and ceramic materials are crucial for the production of high-quality superalloy castings.The sessile-drop experiment was employed to systematically...Low reactivity and appropriate wettability between molten superalloys and ceramic materials are crucial for the production of high-quality superalloy castings.The sessile-drop experiment was employed to systematically investigate the interfacial reaction and wettability between the 4777DS1 superalloy and SiO_(2)-based ceramic core at various temperatures(1,480℃,1,500℃,1,520℃,and 1,550℃).The wetting behavior and interfacial reaction products at different temperatures were analyzed by scanning electron microscopy(SEM),energy dispersive spectroscopy(EDS),and X-ray diffraction(XRD).The interfacial reaction process and products were discussed,and the thermodynamic behavior and interfacial reaction mechanisms were elucidated.The results demonstrate that the wetting behavior and interfacial reaction between the 4777DS1 alloy and the ceramic core are significantly influenced by temperature.The wettability angle exhibits a trend of initial decrease followed by an increase with rising temperature,reaching a maximum of 139°at 1,480℃,indicating poorer wettability of the 4777DS1 superalloy with the ceramic core and better casting properties at this specific temperature.The most intense interfacial reaction occurs at 1,520℃,resulting in the formation of the main interfacial reaction products such as Al_(2)O_(3),SiO_(2),and HfO_(2).Additionally,some crystal-like products rich in Si and Hf distribute on the reaction layer.展开更多
基金supported by the fund of State Key Laboratory of Clean and Efficient Turbomachinery Power Equipment(No.DEC8300CG202210353EE280297)the China Postdoctoral Science Foundation(No.2021M692555)+1 种基金the Shaanxi Province Qinchuangyuan‘Scientists+Engineers’Team Building Project(No.2023KXJ-266)the Fundamental Research Funds for the Central Universities(No.xzy012023145)。
文摘Low reactivity and appropriate wettability between molten superalloys and ceramic materials are crucial for the production of high-quality superalloy castings.The sessile-drop experiment was employed to systematically investigate the interfacial reaction and wettability between the 4777DS1 superalloy and SiO_(2)-based ceramic core at various temperatures(1,480℃,1,500℃,1,520℃,and 1,550℃).The wetting behavior and interfacial reaction products at different temperatures were analyzed by scanning electron microscopy(SEM),energy dispersive spectroscopy(EDS),and X-ray diffraction(XRD).The interfacial reaction process and products were discussed,and the thermodynamic behavior and interfacial reaction mechanisms were elucidated.The results demonstrate that the wetting behavior and interfacial reaction between the 4777DS1 alloy and the ceramic core are significantly influenced by temperature.The wettability angle exhibits a trend of initial decrease followed by an increase with rising temperature,reaching a maximum of 139°at 1,480℃,indicating poorer wettability of the 4777DS1 superalloy with the ceramic core and better casting properties at this specific temperature.The most intense interfacial reaction occurs at 1,520℃,resulting in the formation of the main interfacial reaction products such as Al_(2)O_(3),SiO_(2),and HfO_(2).Additionally,some crystal-like products rich in Si and Hf distribute on the reaction layer.
