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锅炉水冷壁爆管分析 被引量:10

FAILURE ANALYSIS OF BOILER WATERWALL TUBE
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摘要 锅炉水冷壁发生了钝边和无明显塑性变形爆管。通过对失效的锅炉水冷壁管进行宏观检查、化学分析和金相试验以及X射线衍射分析,发现该管向火侧外壁(烟气侧)发生了导致管壁严重减薄的高温硫腐蚀和内壁(水侧)垢下酸性腐蚀,而垢下腐蚀产物为氢原子渗入基体与Fe3C反应生成的CH4,由它引发沿晶微裂纹,最终由氢致裂纹引起管材失效。 The boiler waterwall tube failed with thick-lipped rupture which did not exhibit significant ductility. By means of macroscopic inspection, chemical composition analysis, metallgraphic examination and X-ray diffraction, the conclusions were drawn that the failure tube of boiler waterwall had been suffered from fireside high-temperature sulfur corrosion which resulting in tube thickness severely reduction and waterside under-deposited acid corrosion producing atomic hydrogen, some of which caused intergranular microcracks after diffusing into steel and then reacting with Fe_3C in the metal to form CH_4. The mechanism of failure was hydrogen induced cracking.
作者 彭国达
出处 《理化检验(物理分册)》 CAS 2003年第11期584-586,589,共4页 Physical Testing and Chemical Analysis(Part A:Physical Testing)
关键词 锅炉 水冷壁 爆管分析 垢下酸性腐蚀 高温腐蚀 氢致裂纹 沿晶裂纹 金相检验 X射线衍射分析 Waterwall tube Tube failure Under-deposited acid corrosion High-temperature sulfur corrosion Hydrogen induced crack
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参考文献4

  • 1刘肇昌.电站部件失效分析[A]..第三届全国机械装备失效分析论文集(电站部分)[C].北京:中国机械工程学会,1988.155—163.
  • 2李凤瑞,池作和,周昊.大容量锅炉烟气侧高温腐蚀爆管的特点及对策[J].中国电力,1998,31(5):73-74. 被引量:4
  • 3Hendrix D E. Hydrogen Attack on Waterwall Tubes in a High Pressure Boiler[J]. Material Performance,1995,34(8):46--51.
  • 4Bryers R W. The Physical and Chemical Characterics of Pyrites and Their Influence on Fireside Problems in Steam Generaters[J]. Journal of Engineering For Power, 1976,98(10) :517--527.

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