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基于振动-应变耦合特征的掘锚机截割机构载荷识别方法研究

Research on load identification method for cutting mechanism of anchor excavator based on vibration-strain coupling characteristics
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摘要 针对掘锚机截割机构动态载荷难以直接测量的技术难题,提出一种基于振动加速度能量与应变信号融合的间接识别方法。通过三向应变测试获取主应力时程曲线,结合振动能量特征提取构建载荷应力映射模型。实验表明:截割作业阶段(0~6 s)主应力峰值达14.2 MPa,振动能量密度幅值0.921m^(2)/s^(5),两者衰减同步率达96.5%;建立的线性模型在12 MPa应力范围内平均误差6.8%,验证了机械载荷与振动响应的动态耦合机制。该方法为掘进装备状态监测提供了非接触式测量新方案。 To address the technical challenge of direct measurement of dynamic loads on cutting mechanism of anchor excavator,proposed an indirect identification method integrating vibration acceleration energy and strain signals.The principal stress time-history curves were obtained through triaxial strain testing,and a load-stress mapping model was constructed by combining vibration energy feature extraction.Experimental results show that during the cutting phase(0~6 s),the peak principal stress reaches 14.2 MPa with vibration energy density amplitude of 0.921 m^(2)/s^(5),exhibiting 96.5%synchronous attenuation.The established linear model demonstrates an average error of 6.8%within 12 MPa stress range,validating the dynamic coupling mechanism between mechanical loads and vibration responses.This method provides a novel non-contact measurement solution for excavation equipment condition monitoring.
作者 叶竹刚 Ye Zhugang(Inner Mongolia Branch,Shanxi Tiandi Coal Mining Machinery Co.,Ltd.,Ordos 017209,China)
出处 《煤矿机械》 2026年第3期71-74,共4页 Coal Mine Machinery
关键词 掘锚机 截割机构 动态载荷识别 振动能量 应变分析 anchor excavator cutting mechanism dynamic load identification vibration energy strain analysis
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