摘要
During direct chilling(DC)casting of ZK61 alloys,the primary and secondary cooling causes strong thermal gradients,which leads to the uneven crystallization rate and thermal contraction in different positions of the ingot.The consequences manifested appearance of heterogeneous grains,huge casting stresses,and even hot cracking flaws.In this paper,chemical and physical methods were integrated to produce large-scale magnesium(Mg)alloy ingots.A φ525 mm ZK61-RE alloy ingot that was refined,homogeneous,and free from hot cracking was obtained via the DC process coupled with a differential low frequency pulsed magnetic field(DLPM).The effects of rare earth(RE)and DLPM on the hot cracking tendency were investigated,and the mechanism of hot cracking formation and modification in largescale ingots was revealed.The findings indicate that the addition of moderate amounts of RE lessens the tendency of hot cracking in large-scale ZK61 alloy ingots.This is mainly attributed to the addition of RE increases the content of the second phase,thus enhancing the ability of the eutectic liquid phase to feed the cracking.With the introduction of DLPM,the grain sizes are significantly refined and homogenized,and there is no obvious hot cracking observed in the ingot.This is because the coupling of the DLPM provides a more homogeneous temperature field,leading to the synchronization of the solidification process,and the consequent reduction of the casting stress,thus reducing the driving force for the formation of hot cracking.In addition,the casting conditions are modified to enhance the ability of solidification feeding and the resistance to hot cracking.This work provides theoretical and practical references for the preparation of large-scale high-quality Mg alloy ingots.
基金
Project supported by the Jiangxi Province Key Laboratory of Light Alloy(2024SSY05031)
the National Natural Science Foundation of China(52061028)
the National Key Research and Development Program of China(2021YFB3501001)
the Major Research and Development Projects of Jiangxi Province(20223BBE51021,20213AAE02014)。
