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基于扭转工况下大功率电源半挂车的底盘减重分析

Weight Reduction Analysis of High-Power Mobile Generator Semi-Trailer Chassis Based on Torsional Loading Conditions
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摘要 大功率电源半挂车需承载大容量应急发电设备,普遍存在超重问题,影响行驶安全性。针对大功率电源半挂车底盘减重需求,提出减重方案。通过槽钢正向布置、工字梁开槽贯通、拼接式鹅颈结构等,优化底盘结构。采用有限元分析方法,在扭转工况下对原底盘和减重底盘进行仿真对比。结果表明,减重底盘的质量降低22.5%,安全系数提高至2.226。研究验证了该减重方案在保证结构强度前提下实现轻量化的可行性。 High-power mobile generator semi-trailers,which carry large-capacity emergency power generation equipment,commonly face overweight issues that affect driving safety.This paper proposes a weight reduction scheme addressing the chassis weight reduction requirements of high-power mobile generator semi-trailers.Through technical improvements including forward-oriented channel steel arrangement,through-slotted I-beam design,and spliced gooseneck structure,the optimized chassis structure design was achieved.Using finite element analysis method,comprehensive simulation comparisons were conducted between the original chassis and the weight-reduced chassis under torsional loading conditions.The results demonstrate that the mass of the weight-reduced chassis is decreased by 22.5%,and the safety factor is increased to 2.226.The research findings validate the feasibility of the weight reduction scheme in achieving lightweight design while ensuring structural strength.
作者 傅健 FU Jian(Longyan Headerson Automobile Co.,Ltd.,Longyan 361000)
出处 《现代制造技术与装备》 2025年第12期138-140,共3页 Modern Manufacturing Technology and Equipment
关键词 电源半挂车 底盘减重 扭转工况 mobile generator semi-trailer chassis weight reduction twisting condition
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