摘要
电磁线圈包胶带工艺是电子电器制造的关键环节,直接影响线圈的绝缘性能、机械稳定性及环境耐受性。当前,燃气热水器燃气阀线圈需要包覆含离型纸的环氧树脂胶带,传统自动化包裹过程普遍存在定位不准、覆盖不全等工艺难题,导致产品合格率低,严重依赖手工作业,制约行业自动化水平的提升。对此,提出一种基于“动圈静带”逆向包裹策略的自动化方法,通过构建多机构协同控制系统与高精度定位模块,实现胶带在线圈表面的均匀、完整包覆。试验及应用结果表明,该系统将每件生产节拍缩短至10 s,合格率稳定在99.5%以上,有效解决了环氧树脂胶带自动化包裹的行业瓶颈,为相关领域提供了可推广的技术方案。
The process of electromagnetic coil wrapping tape is a key link in electronic and electrical manufacturing,which directly affects the insulation performance,mechanical stability,and environmental tolerance of the coil.At present,the gas valve coil of gas water heaters needs to be wrapped with epoxy resin tape containing release paper,the traditional automated wrapping process generally has process problems such as inaccurate positioning and incomplete coverage,resulting in low product qualification rates and heavy reliance on manual operations,which restricts the improvement of the industry’s automation level.For this,an automated method is proposed based on the reverse wrapping strategy of“dynamic coil and static belt”,which achieves uniform and complete wrapping of adhesive tape on the coil surface by constructing a multi mechanism collaborative control system and high-precision positioning module.The experimental and application results show that the system shortens the production cycle time to 10 s per piece,with a stable pass rate of over 99.5%,effectively solving the industry bottleneck of automated wrapping of epoxy resin tape and providing a scalable technical solution for related fields.
作者
石祥利
SHI Xiangli(A.O.Smith(China)Water Heater Co.,Ltd.,Nanjing 210038)
出处
《现代制造技术与装备》
2025年第12期110-113,共4页
Modern Manufacturing Technology and Equipment
关键词
电磁线圈
包胶带
自动化制造
机构设计
环氧树脂胶带
electromagnetic coil
wrap tape
automated manufacturing
institutional design
epoxy resin tape
