摘要
The reuse of green sand in casting production is hindered by the accumulation of oolitic deposits,primarily composed of clay binder with surface degradation,which may adversely affect the the moulding sand performance.Currently,there is a lack of standardized methods for quantifying the oolitic content.Accurate measurement of oolitic content is of great significance to the reuse of green sand.Attempts to determine oolitic content using potassium hydroxide(KOH)and phosphoric acid(H_(3)PO_(4))methods encounter challenges due to their excessive reactions with SiO_(2) in the sand.In this study,an improved method for measuring the oolitic content of green sand with repeated approximations was proposed.This method judges the chemical activity of the sample surface through the change of its mass to accurately obtain the mass of the reaction oolitic deposits.The test result of the used sand samples from the foundry shows that the oolitic deposits are completely removed after reacting with KOH solution three times at 300℃ for 20 min.SEM and EDS also show that after three times of reactions,the surface of green sand becomes smooth and the content of Al-containing oolitic deposits is very low.This indicates that the method can accurately control the extent of the reaction.Implementation of this method at Huangshi Dongbei Casting Co.,Ltd.has yielded consistent and reliable test results,effectively mirroring variations in green sand oolitic content on the production line.This new method is expected to be widely adopted to improve the efficiency and quality of reused green sand in casting operations.
基金
financially supported by the National Key Research and Development Program of China(Grant No.2022YFB3706800)
the National Natural Science Foundation of China(Grant Nos.51905188 and 51775205).
