摘要
针对YL43型复合滤棒成型机的滤棒供给系统,在加热卷烟生产中存在的卡棒、掉棒、基棒变形,以及效能瓶颈问题,提出一种轮式错位复合技术。通过重构基棒排序工艺路径,采用轮式错位重排技术,优化物料处理流程,并结合轮传动系统的精准控制方案,实现基棒组的柔性化处理。结果表明,复合滤棒成型机的单班稳定运行效率由100 m/min升至181 m/min,提升81%,超过整线运行效率154 m/min;单班生产保养频次降低71.4%。研究显著提升加热卷烟的生产效能,为行业技术升级提供技术参考。
To address issues such as rod jamming,rod dropping,base rod deformation,and efficiency bottlenecks in the filter rod supply system of the YL43 composite filter rod maker during heated tobacco production,a wheel-based misalignment composite technology is proposed.By reconstructing the base rod sorting process path,adopting wheel-based misalignment rearrangement technology,optimizing material handling procedures,and combining a precision control scheme for the wheel drive system,flexible handling of base rod groups is achieved.Results show that the stable operational efficiency of the composite filter rod maker increased from 100 m/min to 181 m/min per shift,an improvement of 81%,exceeding the entire production line's efficiency of 154 m/min.Maintenance frequency per shift was reduced by 71.4%.The study significantly enhances the production efficiency of heated tobacco and provides a technical reference for industry-wide technological upgrades.
作者
卢晓波
徐海
朱俊召
刘宗博
曾雄伟
张友松
李浩
熊师国
LU Xiaobo;XU Hai;ZHU Junzhao;LIU Zongbo;ZENG Xiongwei;ZHANG Yousong;LI Hao;XIONG Shiguo(China Tobacco Hubei Industrial LLC,Wuhan 430040,China)
出处
《包装与食品机械》
北大核心
2025年第5期51-58,共8页
Packaging and Food Machinery
基金
湖北中烟工业有限责任公司科技项目(2022JSXX4WH2B036)
关键词
加热卷烟
轮式复合
复合滤棒成型机
二元复合
heated tobacco
wheel-based composite
composite filter rod maker
dual composite
