摘要
为降低汽车涂装车间原材料成本,针对电泳漆、焊缝密封胶、色漆、清漆、发泡胶、蜡等原材料提出耗量节约方案,以某涂装车间聚氯乙烯(PVC)材料消耗量降低为例,通过分析材料浪费的来源,从设备、工艺、质量等方面提出增加单桶材料利用率、降低更换胶桶时手工排胶量及生产过程中机器人排胶量等减少材料浪费的方法,大幅降低了单车材料耗量,降低了材料成本。
To reduce the raw material cost of automobile painting shop,this paper proposes a plan to reduce the material consumption of electrophoretic coating,weld seam sealant,lacquer,varnish,polystyrene foam,wax,etc.Taking PVC material consumption reduction of a paint shop as an example,this paper,by analyzing the source of material waste,proposes the methodology of material waste reduction by increasing the utilization of material per bucket in aspects of equipment,process,quality,etc.,reducing the manual glue application when changing bucket and reducing glue application amount of robot during production,which reduces the material consumption per vehicle significantly and reduces material cost.
作者
田孟辙
李义斌
杨宝祥
张海波
Tian Mengzhe;Li Yibin;Yang Baoxiang;Zhang Haibo(Beijing Benz Automotive Company,Beijing 100176)
出处
《汽车工艺与材料》
2025年第8期10-16,共7页
Automobile Technology & Material
关键词
PVC
压盘
排胶
流量
成本
PVC
Barrel plate
Purge material
Flow rate
Cost
