摘要
针对扁线电机安装工序效率低、一致性差的问题,分析定子插线、绕组成型、焊接等工序痛点,提出基于多机器人协同作业的解决方案。文章设计基于PLC与ROS的通信架构,制定任务分配策略与路径规划方法,应用视觉纠偏等关键技术。经产线验证,协同模式较传统模式节拍缩短45.2%,废品率降低82.7%,插线合格率达98.5%,焊接品质的提升,为扁线电机高效生产提供解决方案。
Aiming at the problems of low efficiency and poor consistency in the installation process of flat wire motors,the pain points in the stator insertion,winding forming,welding and other processes were analyzed,and a solution based on the collaborative operation of multiple robots was proposed.The article designs a communication architecture based on PLC and ROS,formulates task allocation strategies and path planning methods,and applies key technologies such as visual deviation correction.After verification on the production line,the collaborative mode shortens the cycle time by 45.2%compared with the traditional mode,reduces the scrap rate by 82.7%,and the qualified rate of plug-in wires reaches 98.5%.The welding quality has been improved,providing a solution for the efficient production of flat wire motors.
作者
齐民
陈君瑜
Qi Min;Chen Junyu(The First Vocational Technical School of Shenzhen,Shenzhen 518000,China)
出处
《汽车电器》
2025年第8期164-166,共3页
Auto Electric Parts
关键词
机器人协同
扁线电机安装
路径动态优化
视觉定位补偿
robot collaboration
installation of flat wire motors
dynamic optimization of paths
visual positioning compensation
