摘要
为应对劳动力不足的问题,同时提高工厂生产效率与产品质量,建设工厂自动化生产线成为制造业发展必然的趋势。设计端墙自动化焊接产线控制系统,先介绍端墙自动化焊接产线的组成,然后设计产线的控制系统,包括控制系统架构设计、各工位工作流程设计以及控制算法设计,并通过仿真验证机械臂控制算法的控制效果。针对焊缝识别失败率高和焊缝焊接易出现偏差的问题,优化焊接运行程序,并通过对比实验验证优化效果。实验结果表明,程序优化后识别失败发生次数减少77%,焊接偏差发生次数减少79%,说明优化算法有效提高了产线生产效率和生产质量,对推动工厂全自动化建设具有重要意义。
To address the issue of insufficient labor force and simultaneously enhance the production efficiency and product quality of factories,the construction of automated production lines in factories has become an inevitable trend in the development of the manufacturing industry.The control system of the automated end wall welding production line is designed.Firstly,the composition of the automated end wall welding production line is introduced.Then,the control system of the production line is designed,including the design of the control system architecture,the workflow design of each workstation and the control algorithm design.The control effect of the robotic arm control algorithm is verified through simulation.Aiming at the problems of high failure rate of weld identification and easy deviation in weld welding,the welding operation program was optimized,and the optimization effect was verified through comparative experiments.The experimental results show that after the program optimization,the number of recognition failures has decreased by 77%,and the number of welding deviations has decreased by 79%.This indicates that the optimization algorithm effectively improves the production efficiency and quality of the production line and is of great significance for promoting the construction of full factory automation.
作者
吴多锦
汲永帅
宁方楷
WU DuoJin;JI Yongshuai;NING Fangkai(Shandong CRRC Tonglida Intelligent Machinery Co.,Ltd.,Jinan 250022)
出处
《现代制造技术与装备》
2025年第6期169-173,共5页
Modern Manufacturing Technology and Equipment
关键词
端墙
自动化焊接产线
控制系统
控制算法
程序优化
end wall
automated welding production line
control system
control algorithm
program optimization
