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基于Romax进行齿轮微观参数修正的增程发电系统齿轮阶次噪声优化

Optimization of Gear Order Noise in Range-extended Power Generation System Based on Romax Gear Micro-parameter Modification
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摘要 鉴于增程发电系统中齿轮噪声对汽车整体(称为整车)静谧性的影响显著,为解决增程发电系统的齿轮阶次噪声问题,提出了一种基于Romax进行齿轮微观参数修正的优化方法。对某增程发电系统进行的噪声、振动和声振粗糙度(Noise, Vibration and Harshness,简称NVH)性能测试发现,在发动机最高转速3 000 r/min、扭矩约100 N·m、电机转速不超7 000 r/min的工况下出现了齿轮啮合的啸叫现象。采用Romax软件建立增程发电系统的齿轴模型,对齿轮微观参数进行了修正,以降低噪声。通过仿真和整车的NVH性能实测可知,修正齿向斜度和鼓形量后的齿轮阶次噪声明显降低,增程发电系统的运行稳定性得到了提升。 The gear noise in the range-extended power generation system has a significant impact on the overall vehicle s quietness.This paper proposes an optimization method based on Romax gear micro-parameter correction to address the gear order noise in the range-extended power generation system.Taking a specific range-extended power generation system as the research object,NVH testing was conducted.A whistling noise phenomenon was observed at input 3000 r/min and 100 N·m,motor 7000 r/min operating conditions.Using Romax software,a gear-shaft model of the power generation system was established,and gear micro-parameters were corrected to reduce the noise.Simulation results and vehicle NVH measurements confirmed that correcting the tooth profile slope and crown amount significantly reduced the gear system s order noise,improving the system s operational stability.
作者 刘星 满建树 姚博炜 黄展 刘立娟 王瑞雪 LIU Xing;MAN Jianshu;YAO Bowei;HUANG Zhan;LIU Lijuan;WANG Ruixue(Technology Center,Liuzhou Saike Science and Technology Development Co.,Ltd.,Liuzhou 545001,China;School of Mechanical and Automotive Engineering,Guangxi University of Science and Technology,Liuzhou 545006,China;High-end Engineering Equipment Guangxi University Engineering Research Center,Guangxi University of Science and Technology,Liuzhou 545006,China)
出处 《成组技术与生产现代化》 2025年第1期13-20,共8页 Group Technology & Production Modernization
基金 柳州市科技计划资助项目(2024AB0401A009)。
关键词 增程发电系统 齿轮传动 齿轮啸叫噪声 NVH 微观修形 range-extended power generation system gear drive gear whine noise NVH micro-modification
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