摘要
针对轨枕的半地下坑式养护工艺中模具的存取过程自动化程度低,安全隐患大的弊端,基于传感器技术、伺服驱动技术和运动控制技术设计了一套轨枕模具全自动码放系统。该系统由2台码模机智能交互,可实现多个养护窑并联作业,与轨枕输送系统和蒸养系统通信协作,实时获取工位和窑位状态,综合决策窑位、工序优先级别,自由动态规划运动路线,完成模具的精准快速定位和全自动存取。全自动码模系统的部署和测试表明,模具的平均存取时间减少了37.5%,班组人员由原来3人减少为1人,并大大减少了工人的劳动强度,为企业提高了效率并节约了成本。
To address the low level of automation and significant safety risks in the mold storage and retrieval process of the semi-underground pit maintenance technology for sleepers,an automatic palletizing system was designed based on sensor technology,servo drive technology,and motion control technology.This system employs intelligent interaction between two mold palletizing machines,enabling parallel operation of multiple curing-kiln,communicates and collaborates with the sleeper conveying system and steam curing system,obtain real-time status of work station and kiln positions,comprehensively decides the priority of kiln positions and process,freely and dynamically plans motion routes,and achieves precise and rapid positioning and fully automatic storage and retrieval of molds.The implementation and testing of the fully automatic palletizing system demonstrated that the average mold storage and retrieval time was reduced by 37.5%,the work team size decreased from 3 to 1 people,and workers′labor intensity was significantly reduced.This system improved efficiency and reduced costs for the enterprise.
作者
张雷
李欣
张震
贾英新
李永伟
ZHANG Lei;LI Xin;ZHANG Zhen;JIA Yingxin;LI Yongwei(Hebei Intelligent Measurement and Control Technology Innovation Center,Hebei Shijiazhuang 050000,China;Hebei Mechatronics Intermediate Pilot Base Co.,Ltd.,Hebei Shijiazhuang 050000,China;Zhejiang Saile New Energy Materials Co.,Ltd.,Zhejiang Jinhua 321000,China)
出处
《工业仪表与自动化装置》
2025年第3期15-19,共5页
Industrial Instrumentation & Automation
基金
河北省科学院科技计划项目(20802)
石家庄市中试熟化平台项目-数智化装备制造中试熟化平台(234790134A)。
关键词
轨枕模具
智能码垛
自动控制算法
人机交互
sleeper mold
intelligent palletizing
automatic control algorithm
human-computer interaction
