摘要
针对服装市场多样化、个性化的需求,提出一种多品种、小批量的服装混合生产模式。以Z公司两款女式衬衫为例,运用秒表法采集实际生产数据,并采用模块化思维,对工序进行划分与重组,将两款衬衫混合生产,同时借助FlexSim软件进行模块化混合生产线仿真模拟。结果表明,两款衬衫混合后编制效率由原来61.76%和63.00%提高到92.47%;虽然两款衬衫单件总作业时间相差较大,但混合后生产线的生产效率均有提高,A款衬衫混合前日产量101件,混合后为109件;B款衬衫混合前日产量57件,混合后为109件,混合后日产量分别提升了7.92%和91.23%;通过仿真模拟优化,二次优化后的混合生产流水线的日产量均为110件。由此得出,模块化混合生产可有效降低换款损失,提升生产效率。
To address the diversified and personalized demands of the apparel market,this study proposes a hybrid production model for small-batch,multi-variety garment manufacturing.Taking two women's blouses from company Z as an example,actual production data were collected using the stopwatch method.Modular thinking was applied to divide and reorganize the processes,enabling mixed production of the two blouses.FlexSim software was then employed to simulate the modular hybrid production line.The results show that after hybridization,the line efficiency increased from the original 61.76% and 63.00% to 92.47%.Although the total operation time per unit differed significantly between the two blouses,the hybrid production improved efficiency for both.The daily production of model A shirts was 101 pieces before mixing and became 109 pieces after mixing.The daily production of model B shirts was 57 pieces before mixing and became 109 pieces after mixing.The post-mixing daily production showed increases of 7.92% and 91.23%respectively.Further simulation-based optimization achieved a consistent daily output of 110 pieces for both blouses in the hybrid line.The study concludes that modular hybrid production effectively reduces style-change losses and enhances production efficiency.
作者
占永胜
方丽英
ZHAN Yongsheng;FANG Liying(School of Fashion Design and Engineering,Zhejiang Sci-Tech University,Hangzhou 310018,China;School of International Education,Zhejiang Sci-Tech University,Hangzhou 310018,China)
出处
《服装学报》
北大核心
2025年第2期123-132,共10页
Journal of Clothing Research
