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高镍电镀污泥中镍的分离与硫酸镍的制备研究

Separation of Nickel from High-Nickel Electroplating Sludge and Preparation of Nickel Sulfate
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摘要 采用酸浸-氧化沉淀除杂-溶剂萃取深度除杂的方法有效分离与回收高镍电镀污泥中镍,并制备高纯六水合硫酸镍。首先通过硫酸浸出污泥,使污泥中绝大部分镍、铜、铁和铝进入浸出液;然后往浸出液中加入过氧化氢氧化沉淀除铁,适宜的终点pH值为3;再采用硫化钠除杂,适宜的硫化钠过量系数为1.2,铁和铜沉淀率分别达到了99.43%和98.13%;调节沉淀后液pH值,得到氢氧化镍沉淀后用硫酸溶解为硫酸镍溶液,并用P204萃取剂深度除杂,Cu、Fe、Al二级萃取率分别达到了98.41%、99.99%、95.15%,Ni萃取率仅9.4%;萃余液经过蒸发浓缩-冷却结晶制得纯度超过99.95%的六水合硫酸镍。 A technique consisting of acid leaching,oxidative precipitation for impurity removal,and solvent extraction was adopted to effectively separate and recover nickel from high-nickel electroplating sludge,and then high-purity nickel sulfate hexahydrate was prepared.Firstly,the sludge was leached with sulfuric acid,and most of nickel,copper,iron and aluminum in the sludge were leached out in the leachate;then,hydrogen peroxide was added to the leachate for oxidation and precipitation to remove iron therein,and the suitable endpoint pH value was 3;after that,sodium sulfide with an appropriate excess coefficient of 1.2 was added to remove impurities therein,resulting in the precipitation rates of Fe and Cu reaching 99.43%and 98.13%respectively;by adjusting the pH value of the precipitated solution,nickel hydroxide was precipitated and then dissolved with sulfuric acid into nickel sulfate solution,which was extracted with P204 for deep removal of impurities.As a result,the secondary extraction rates of Cu,Fe and Al were up to 98.41%,99.99%and 95.15%respectively,and the extraction rate of Ni was just 9.4%.The obtained raffinate was subjected to evaporation concentration,followed by cooling crystallization,and a nickel sulfate hexahydrate with purity exceeding 99.95%was finally prepared.
作者 焦奥博 刘牡丹 吕先谨 刘勇 吕建芳 冯嘉颖 周吉奎 JIAO Aobo;LIU Mudan;LYU Xianjin;LIU Yong;LYU Jianfang;FENG Jiaying;ZHOU Jikui(Institute of Resource Utilization and Rare Earth Development,Guangdong Academy of Sciences,Guangzhou 510650,Guangdong,China;State Key Laboratory of Separation and Comprehensive Utilization of Rare Metals,Guangzhou 510650,Guangdong,China)
出处 《矿冶工程》 北大核心 2025年第1期86-91,102,共7页 Mining and Metallurgical Engineering
基金 国家重点研发计划(2022YFC2904604) 广东省基础与应用基础研究基金项目(2022A1515110853)。
关键词 电镀污泥 酸浸 溶剂萃取 除杂 硫酸镍 除铁 沉铜 除铝 electroplating sludge nickel acid leaching solvent extraction impurity removal nickel sulfate iron removal copper precipitation aluminum removal
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