摘要
大型多工位自动冲压生产线属于自动生产设备,也是重载冲压设备。为提高设备安全性能,保证生产线的高效安全生产,从人机安全、模具安全和预防性维护3方面,分析了人机安全风险点,设计了设备控制层、设备现场层、设备管理层3方面控制层逻辑,提出了安全防护系统的设置思路和控制方式;采用功能部件结合控制程序的方式保障模具安全;通过监控生产过程中的设备状态,提前设计预防性维护措施,避免发生损害;通过上述方式设计了整套大型多工位自动冲压生产线安全防护系统。经过工程实践验证了安全防护系统的可靠性和稳定性,实现了有效保障人机安全、高效生产、提高自动化和智能化程度的目标。
A large multi-station automatic stamping production line belongs to automatic production equipment and is also a heavy-duty stamping equipment.Therefore,in order to improve the safety performance of equipment and ensure the efficient and safe production of production line,the risk points of human-machine safety were analyzed from three aspects such as human-machine safety,die safety and preventive maintenance,and the control layer logic of equipment control layer,equipment site layer and equipment management layer was designed.Furthermore,the setting ideas and control methods of the safety protection system were proposed,and the die safety was ensured by combining functional components with control programs.By monitoring the equipment status during the production process and designing the preventive maintenance measures in advance to avoid damage,a complete set of safety protection system for large multi-station automatic stamping production line was designed by the above methods,and the reliability and stability of the safety protection system were verified by engineering practice to achieve the goal of effective human-machine safety guarantee,efficient production and improvement of automation and intelligence.
作者
傅岩
张伟
周胜德
Fu Yan;Zhang Wei;Zhou Shengde(Genertec Machine Tool Engineering Research Institute(Tianjin)Co.,Ltd.,Tianjin 300000,China)
出处
《锻压技术》
CAS
CSCD
北大核心
2024年第8期149-155,共7页
Forging & Stamping Technology
关键词
多工位自动冲压生产线
安全防护系统
人机安全
模具安全
预防性维护
multi-station automatic stamping production line
safety protection system
man-machine safety
die safety
preventive maintenance
