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FEA modeling of effect of axial feeding velocity on strain field of rotary swaging process of pure magnesium 被引量:7

FEA modeling of effect of axial feeding velocity on strain field of rotary swaging process of pure magnesium
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摘要 A coupled thermal-mechanical model of the rotary swaging of pure magnesium was developed using the general finite-element software program MSC/Marc to visualize the effect of axial feeding velocity on the rotary swaging process. The radial displacement occurring in one pulse impact increases in proportion to axial feeding velocity (vax). When the other processing parameters are fixed, the surface roughness of the swaged bar increases with vax and is in parabolic relation with vax. There exists a minimum velocity vax, min below which the decrease of vax will no longer improve the surface roughness. Under the technological conditions of this simulation, when the finial diameter d=6.6 mm, vax, min=1.82 m/min, and when d=7.0 mm, vax, =1.83 m/min. If min Ra=3.2 is required for the end product, then vax, =6.02 m/min is gotten for d=6.6 mm and vax, max max =7.05 m/min for d=7.0mm. The increase of vax has no notable influence on strain distribution along radial direction. The errors between the experimental and simulated height of the spiral spine-like ridges are below 8.0%. A coupled thermal-mechanical model of the rotary swaging of pure magnesium was developed using the general finite-element software program MSC/Marc to visualize the effect of axial feeding velocity on the rotary swaging process. The radial displacement occurring in one pulse impact increases in proportion to axial feeding velocity (vax). When the other processing parameters are fixed, the surface roughness of the swaged bar increases with vax and is in parabolic relation with vax. There exists a minimum velocity vax,min below which the decrease of vax will no longer improve the surface roughness. Under the technological conditions of this simulation, when the finial diameter d=6.6 ram, Vax,min=1.82 m/min, and when d=-7.0 ram, vax,min=1.83 m/min. If Rt=3.2 is required for the end product, then vax,max=6.02 m/min is gotten for d=6.6 mm and vax,max=7.05 m/min for d=-7.0mm. The increase of vax has no notable influence on strain distribution along radial direction. The errors between the experimental and simulated height of the spiral spine-like ridges are below 8.0%.
出处 《中国有色金属学会会刊:英文版》 EI CSCD 2006年第5期1015-1020,共6页 Transactions of Nonferrous Metals Society of China
基金 Project(98009999200301) supported by the Ministry of Science and Technology of China
关键词 回转模锻 应变 工艺参数 FEA rotary swaging magnesium strain filed processing parameters
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参考文献13

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