Super duplex stainless steels(SDSSs)and hyper duplex stainless steels(HDSSs),with more alloying elements content,are more corrosion resistant than the standard grades.Progresses of research works on weldability of SDS...Super duplex stainless steels(SDSSs)and hyper duplex stainless steels(HDSSs),with more alloying elements content,are more corrosion resistant than the standard grades.Progresses of research works on weldability of SDSSs and HDSSs in recent years are reviewed in this paper.If proper heat input is provided,SDSSs and HDSSs can be welded with most fusion welding processes,while tungsten inert gas welding is the most popular process.SDSSs and HDSSs are more prone to secondary phases precipitation than the standard and lean grades,and heat input for SDSSs and HDSSs welding is restricted to a smaller range.Matching filler materials are usually recommended for SDSSs and HDSSs welding,rather than Ni-riched ones for standard and lean grades.Nitrogen addition in shielding gas is always beneficial.Post weld heat treatment with slow cooling rate will be harmful.Hot cracking tendency of SDSSs and HDSSs joints is not high,but sometimes they can suffer from hydrogen induced stress cracking.展开更多
Resistance spot brazing was used to perform the lap test of pure aluminum 1060 and SGCC hot-dip galvanized steel plate,the joint interface structure was studied,and the mechanical properties of the joint were tested.T...Resistance spot brazing was used to perform the lap test of pure aluminum 1060 and SGCC hot-dip galvanized steel plate,the joint interface structure was studied,and the mechanical properties of the joint were tested.The results show that the aluminum-silicon(Al-Si)alloy solder used in the test has good wetting,and an intermetallic compound with a double-layer structure and uneven thickness is produced at the welded joint interface after welding.The thickness is<10μm.The welding current is at 7.8 kA,the tensile shear load of the joint reaches a peak value of about 4.72 kN.Under the same process parameters,the tensile shear load of the resistance spot brazed joint is significantly higher than that of the spot welded joint.The joint fracture mostly occurs on the aluminum plate side,and mainly at the heat-affected zone and not at the welding point.It indicates that the quality of the spot brazed joint is good,but due to the local"unbrazed"defect on the aluminum side interface of the weld,tensile stress will occur at the weld interface and the stress effect on the intermetallic compound.It is easy to produce cracks.展开更多
Quantitative research on the heat affected zone （ HAZ） o f weave bead welding （ WBW） joint fo r Invar alloy is carried out in this paper. Based on the morphology and related data analysis of the weld se...Quantitative research on the heat affected zone （ HAZ） o f weave bead welding （ WBW） joint fo r Invar alloy is carried out in this paper. Based on the morphology and related data analysis of the weld seam, the width difference o f each layer and the forming mechanism are analyzed. Results show that the bottom layer （ Layer 1 ） has the widest HAZ and the smallest fluctuation, which reaches 1 200 ｜jLm. HAZ width o f layer 2 to 5 is relatively narrower which is basically below 600 jjim, while the amplitude fluctuation is greater. The main reason lies in the welding path. The long straight welding without weave causes the base metal near the groove fully melts which causes by the long straight welding without weave, while welding with weave leads to the uneven and inadequate melting of metal near groove.展开更多
Stress concentration has a significant effect on fatigue properties of welded butt joint of bogie.The influences of joint geometric parameters {weld edge transition arc radius r,weld toe inclination angle θ） on stre...Stress concentration has a significant effect on fatigue properties of welded butt joint of bogie.The influences of joint geometric parameters {weld edge transition arc radius r,weld toe inclination angle θ） on stress concentration coefficient Kt at weld toe and fatigue life N were studied based on the finite element software ABAQUS/FE-SAFE,and the parametric equations were founded based on regression analysis of Origin software.The results show that weld edge transition arc radius r plays the most important role in stress concentration coefficient Kt as well as weld toe inclination angle 0.For the same inclination angle θ,stress concentration coefficient Kt decreases gradually with transition arc radius r increasing.With inclination angle θ increases,the effect of transition arc radius r on stress concentration factor Kt is increasing continuously,also the effect of change in stress concentration coefficient Kt caused by r on fatigue life N is increasing continuously.While in the case of same weld edge transition arc radius r,stress concentration coefficient Kt increases with inclination angle θincreasing.With transition arc radius r increases,the effect of inclination angle θ on stress concentration factor Kt is decreasing constantly,the effect of change in stress concentration coefficient Kt caused by θ on fatigue life N is decreasing constantly.The associated parametric equations have important instructive significance for the improvement of stress concentration degree and fatigue life of welded butt joint for train bogie.展开更多
Wide gap brazing（WGB） experiments using the butted specimen with a 1.5 mm gap were carried out for the repair of the failed K418B superalloy low-pressure turbine vanes.The high temperature creep rupture strengths of...Wide gap brazing（WGB） experiments using the butted specimen with a 1.5 mm gap were carried out for the repair of the failed K418B superalloy low-pressure turbine vanes.The high temperature creep rupture strengths of the brazed joints were tested,and the microstructures and fracture surfaces of the joints were observed.The results show that the microstructure of K418B alloy joint is composed of dense equiaxed grain,small and discrete compounds with a few micro-pores.During the creep rupture test,the cracks initiate preferentially at the micro-pore or the grain boundary,then propagate along the grain boundary till the fracture happens.The creep rupture strength at 700 ℃ of the brazed joints with 50% braze metal in the working part could exceed 90% that of the K418B superalloy,and the joints with 100% braze metal in the working part achieve 70% to 80% of the creep rupture strengths for the K418 B base metal.展开更多
Micro-pore is a very common material defect. In the present paper, the temperature fields of medium carbon steel joints with and without micro-pore defect during linear friction welding （LFW） were investigated by us...Micro-pore is a very common material defect. In the present paper, the temperature fields of medium carbon steel joints with and without micro-pore defect during linear friction welding （LFW） were investigated by using finite element method. The effect of micro-pore defect on the axial shortening of joints during LFW was examined. The x- and y-direction displacements of micro-pore during the LFW process were also studied. In addition, the shape of micro-pore after LFW was observed. The heat conducted from the weld inteace to the specimen interior. The fluctuation range of the temperature curves for the joint with micro-pore is larger than that without micro-pore. Position of micro-pore changes with the change of the friction time. The circular shape of micro-pore becomes oval after welding.展开更多
30CrMnSi, one kind of the medium-carbon quenching and tempering steel（ MCQTT） , has been widely utilized in some industrial fields. However, just like some other MCQTT, this kind of steel also faces such problem as ...30CrMnSi, one kind of the medium-carbon quenching and tempering steel（ MCQTT） , has been widely utilized in some industrial fields. However, just like some other MCQTT, this kind of steel also faces such problem as delayed cracking in its welded joints. In this paper, the delayed cracking and microstructure of the joints of 30CrMnSi steel were researched by SEM. Moreover, a method called welding with trailing impacting and rolling （WTIR） was utilized to solve the delayed cracking problem by decreasing the residual welding stress in the joint of 30CrMnSi. The crack-free joints of 30CrMnSi steel were obtained by using optimized parameters.展开更多
Cr-Zr-Cu alloy electrodes for resistance spot welding of aluminium alloy are treated by deep cryogenic treatment processes. The Cr-Zr-Cu alloy electrodes are analyzed by transmission electron microscope（ TEM ） , and...Cr-Zr-Cu alloy electrodes for resistance spot welding of aluminium alloy are treated by deep cryogenic treatment processes. The Cr-Zr-Cu alloy electrodes are analyzed by transmission electron microscope（ TEM ） , and results show that the common dislocation in Cr-Zr-Cu alloy electrodes is changed into the dislocation loop, and twin crystal is found after deep cryogenic treatment. The parallel twin crystal band is observed by selected electron diffraction（SED） and the twin crystal plane is marked as （ 111 ）. The Cr-Zr-Cu alloy electrode is studied by X-ray diffraction（ XRD ） and results show that the intensity of diffraction peak is obviously changed after deep cryogenic treatment, and the grain rotates to preferred orientation. The Cr-Zr- Cu alloy electrode is studied by positron annihilation technique （PAT） and results indicate that the amount of vacancy defects is less than that of Cr-Zr-Cu alloy before deep cryogenic treatment. The main elements in Cr-Zr-Cu alloy are studied with X- ray photoelctron spectroscopy（ XPS ） and the intensity of spectrum peak is increased after deep cryogenic treatment.展开更多
Ultrasonic welding process can be used for bonding metal foils which is the fundament of ultrasonic consolidation （UC）. UC process can be used to embed reinforcement fibres such as SiC fibres within an aluminum matr...Ultrasonic welding process can be used for bonding metal foils which is the fundament of ultrasonic consolidation （UC）. UC process can be used to embed reinforcement fibres such as SiC fibres within an aluminum matrix materials. In this research we are investigating the phenomena occurring in the microstructure of the parts during ultrasonic welding process to obtain better understanding about how and why the process works. High-resolution electron backscatter diffraction （ EBSD ） is used to study the effects of the vibration on the evolution of microstructure in AA3003. The inverse pole figures （IPF） and the correlated misorientation angle distribution of the mentioned samples are obtained. The characteristics of the crystallographic orientation, the grain structure and the grain boundary are analyzed to find the effect of ultrasonic vibration on the microstructure and microtexture of the bond. The ultrasonic vibration will lead to exceptional refinement of grains to a micron level along the bond area and affect the crystallographic orientation. Ultrasonic vibration results in a very weak texture. Plastic flow occurs in the grain after welding process and there is additional plastic flow around the fibre which leads to the fibre embedding.展开更多
A thermal conduction model is applied to speed up the numerical analysis of the temperature distribution and the weld pool geometry of full penetration in gas tungsten arc （GTA） welding. With considering both top an...A thermal conduction model is applied to speed up the numerical analysis of the temperature distribution and the weld pool geometry of full penetration in gas tungsten arc （GTA） welding. With considering both top and bottom flee surface deformation of full-penetrated weld pool, three-dimensional weld pool with melting front and solidification front is predicted. Welding experiments are conducted to measure the melting front curves at the top surface and the longitudinal section of the weld. It shows that the predicted and measured results are in good agreement.展开更多
According to the characteristics of remote welding, including multiple parameters, real-time, and reliability of long wire transmitting, a distributing computer control scheme is adopted. A serial communication networ...According to the characteristics of remote welding, including multiple parameters, real-time, and reliability of long wire transmitting, a distributing computer control scheme is adopted. A serial communication network between the master and the slavery computers is constructed. A synchro-control network among slavery computers is designed. Uniform message format and communication protocols are made. Considering intensive high-frequency noises at the welding zone, a quadruple check mode, including data sum check, parameter type check, welding parameters check and Exclusive OR （ XOR ） check, is adopted to assure the reliability of communication among multiple computers. Based on disturbing circuit, common circuit and sensitive circuit, the measures are brought forward to ensure the stabilization of communication network of remote arc welding by analyzing the wiring principle of anti-high-frequency interference of system bus, signal wires and shielding twisted-pair（STP） wires. The results provide the theoretical and practical references for the manufacture of remote welding robot and the quality of remote welding.展开更多
The friction and wear behavior of Fe Al intermetallics based coating produced by high velocity arc spraying technique under dry sliding at room temperature were investigated using a ball on disc tribotester. The ef...The friction and wear behavior of Fe Al intermetallics based coating produced by high velocity arc spraying technique under dry sliding at room temperature were investigated using a ball on disc tribotester. The effect of sliding speed on friction coefficient and wear of the coating was studied. The worn surface of the coating was analyzed by scanning electron microscope (SEM) to explore sliding friction and wear mechanism. The results show that the variations of friction coefficient can be divided into three distinct steps during the trail. Both the friction coefficient and the wear of the coating increase with increased sliding speed due to accelerated crack propagation rate and lamellar structure with poor ductility of the coating. The coating surface is subjected to alternately tensile stress and compression stress during sliding wear process, and the predominant wear mechanism of the coatings appears to be brittle fracture and delamination.展开更多
During high power laser welding, the amount of energy reaching the workpiece, the weld penetration and the geometry of the welds are strongly affected by the laser induced plasma. Light emissions during welding were r...During high power laser welding, the amount of energy reaching the workpiece, the weld penetration and the geometry of the welds are strongly affected by the laser induced plasma. Light emissions during welding were recorded by a spectrometer. Based on the collected spectroscopic data, the electron density and the temperature of plasma were calculated using the relative intensity method. Several relationships between weld penetrations and electron density are given.展开更多
The geometry of solder joint in SMT is one of the important factors whichdetermine the solder joint reliability. In this study, a type of solder joint specimen has beendesigned and is subjected to thermal cycling to f...The geometry of solder joint in SMT is one of the important factors whichdetermine the solder joint reliability. In this study, a type of solder joint specimen has beendesigned and is subjected to thermal cycling to failure between -55 ℃ to +125 ℃ with a 36℃/min heating and cooling rate and 10 min temperature holding times. The solder jointgeometry is castellated and controlled with different solder fillet shape and stand off height.A statistical analysis of the scattered thermal cycle lives of solder joints by two parameterWeibull's probability density function has been carried out in this paper. The experimentalresults show that the more reliable solder joint geometry has flat or slight convex solderfillet with a stand off height larger than 0.1 mm. The results may be the recommendedguideline to design optimal solder joint geometry.展开更多
This investigation is an attempt to obtain quantitative knowledge of the radiation from welding arc,which includes intensity distribution,radiant energy transfer and selfabsorption.Particular attention is paid to the ...This investigation is an attempt to obtain quantitative knowledge of the radiation from welding arc,which includes intensity distribution,radiant energy transfer and selfabsorption.Particular attention is paid to the meaning of optical thickness of welding arc at different welding current conditions.It may provide an useful basis for practical applications,such as ultraviolet radiation protection,information sensingfrom welding arc light,as well as temperature and density measurement in arc plasmas.展开更多
Artificial bone powder is satisfactorily deposited onto the surface of synthetic metal arthrosis(Co-Cr-Mo) with plasma spraying process. Factors influencing the quality of coating are investigated. Bond of artificial ...Artificial bone powder is satisfactorily deposited onto the surface of synthetic metal arthrosis(Co-Cr-Mo) with plasma spraying process. Factors influencing the quality of coating are investigated. Bond of artificial bone powder coating sprayed with different parameters is measured. and the coatings are anlyzed with metallographic examination and electron probe analysis. Experiments show that artificial bone powder coating sprayed onto synthetic metal arthrosis with satisfactory bond strength can be obtained by manipulating plasma spraying.展开更多
In the present study,three layers of aluminum(Al)and a single layer of copper(Cu)were joined by resistance rolling welding(RRW)and the impact of welding velocity on microstructure,mechanical property and electrical pr...In the present study,three layers of aluminum(Al)and a single layer of copper(Cu)were joined by resistance rolling welding(RRW)and the impact of welding velocity on microstructure,mechanical property and electrical property was investigated.The results showed that the welding velocity was identified as the most significant parameter.With decreasing the welding velocity from 11 mm/s to 1 mm/s,the mechanical property of the joints initially showed an increase,reaching a maximum coach-peel peak load of 185.25 N,due to the larger well bonded region,then decreased owing to the high-temperature softening of the base metal.The elec-trical resistance of the joint demonstrated a consistent varying,characterized by an initial decrease owing to the larger completely bonded region and then increased with the decreasing welding velocity due to the excessive generation of Al2Cu with high electrical resistance.A cooling system was thus utilized to reduce the welding temperature to relieve the high-temperature softening,that suc-cessfully improved the welding quality of the joint by an 11.5%increase in the coach-peel peak load.展开更多
With the continuous development of high-power electronic devices,the traditional tin-lead brazing materials no longer meet the conditions of use,and sintered nanometal solder paste is promising for a new generation of...With the continuous development of high-power electronic devices,the traditional tin-lead brazing materials no longer meet the conditions of use,and sintered nanometal solder paste is promising for a new generation of packaging materials.The mechanism of microstructural changes of nanoparticle sintering during the sintering process has not been well studied at present.Molecular dynamics(MD)simulations can effectively track the diffusion process of metal atoms during the sintering process and help to reveal the dynamic evolution of nanoparticles.This review presents many MD simulations of nanoparticle sintering,including the growth mechanism of nanoparticles,the effect of different sintering parameters on the performance of sintered joints,the connection mechanism between the reinforced phase and nanoparticles and the performance of composite sintered joints.The low temperature and low pressure sintering of nanopaste are still in face of some problems,and MD simulations are very helpful for improving the sintering process and verifying the mechanism of the reinforcing phase.展开更多
The mechanical mismatch effect frequently occurs in the dissimilar materials welded joints, thus leading to plastic gradient at the interface between the weld and heat-affected zone(HAZ). In this work, the boron steel...The mechanical mismatch effect frequently occurs in the dissimilar materials welded joints, thus leading to plastic gradient at the interface between the weld and heat-affected zone(HAZ). In this work, the boron steel and Q235 steel were selected for laser tailor welding,which obtained boron/Q235 steel tailor-welded blanks(TWBs). The method of welding with synchronous thermal field(WSTF) was utilized to eliminate the mismatch effects in TWBs. The WSTF was employed to adjust cooling rates of welded joints, thereby intervening in the solidification behaviors and phase transition of the molten pool. Boron/Q235 steel was welded by laser under conventional and WSTF(300-600 ℃) conditions, respectively. The results show that the microstructure of weld and HAZ(boron) was adequately transitioned to ferrites and pearlites instead of abundant martensite by WSTF. Meanwhile, the discrepancy of microhardness and yield strength between various regions of welded joints was greatly reduced, and the overall plasticity of welded joints was enhanced by WSTF. It is indicated that WSTF can effectively contribute to reducing plastic gradient and achieving mechanical congruity in welded joints by restraining the generation of hardbrittle phase, which could significantly improve the formability of TWBs in subsequent hot stamping.展开更多
文摘Super duplex stainless steels(SDSSs)and hyper duplex stainless steels(HDSSs),with more alloying elements content,are more corrosion resistant than the standard grades.Progresses of research works on weldability of SDSSs and HDSSs in recent years are reviewed in this paper.If proper heat input is provided,SDSSs and HDSSs can be welded with most fusion welding processes,while tungsten inert gas welding is the most popular process.SDSSs and HDSSs are more prone to secondary phases precipitation than the standard and lean grades,and heat input for SDSSs and HDSSs welding is restricted to a smaller range.Matching filler materials are usually recommended for SDSSs and HDSSs welding,rather than Ni-riched ones for standard and lean grades.Nitrogen addition in shielding gas is always beneficial.Post weld heat treatment with slow cooling rate will be harmful.Hot cracking tendency of SDSSs and HDSSs joints is not high,but sometimes they can suffer from hydrogen induced stress cracking.
文摘Resistance spot brazing was used to perform the lap test of pure aluminum 1060 and SGCC hot-dip galvanized steel plate,the joint interface structure was studied,and the mechanical properties of the joint were tested.The results show that the aluminum-silicon(Al-Si)alloy solder used in the test has good wetting,and an intermetallic compound with a double-layer structure and uneven thickness is produced at the welded joint interface after welding.The thickness is<10μm.The welding current is at 7.8 kA,the tensile shear load of the joint reaches a peak value of about 4.72 kN.Under the same process parameters,the tensile shear load of the resistance spot brazed joint is significantly higher than that of the spot welded joint.The joint fracture mostly occurs on the aluminum plate side,and mainly at the heat-affected zone and not at the welding point.It indicates that the quality of the spot brazed joint is good,but due to the local"unbrazed"defect on the aluminum side interface of the weld,tensile stress will occur at the weld interface and the stress effect on the intermetallic compound.It is easy to produce cracks.
基金the financial support of the project from Shanghai Municipal Commission of Economy and Informatization (15XI-1-15)Funded by the Priority Academic Program Development of Jiangsu Higher Education Institutions (PAPD)
文摘Quantitative research on the heat affected zone （ HAZ） o f weave bead welding （ WBW） joint fo r Invar alloy is carried out in this paper. Based on the morphology and related data analysis of the weld seam, the width difference o f each layer and the forming mechanism are analyzed. Results show that the bottom layer （ Layer 1 ） has the widest HAZ and the smallest fluctuation, which reaches 1 200 ｜jLm. HAZ width o f layer 2 to 5 is relatively narrower which is basically below 600 jjim, while the amplitude fluctuation is greater. The main reason lies in the welding path. The long straight welding without weave causes the base metal near the groove fully melts which causes by the long straight welding without weave, while welding with weave leads to the uneven and inadequate melting of metal near groove.
基金supported by the National Natural Science Foundation of China(No.51365014)Natural Science Foundation of Jiangxi Province(No.20151BAB206007)
文摘Stress concentration has a significant effect on fatigue properties of welded butt joint of bogie.The influences of joint geometric parameters {weld edge transition arc radius r,weld toe inclination angle θ） on stress concentration coefficient Kt at weld toe and fatigue life N were studied based on the finite element software ABAQUS/FE-SAFE,and the parametric equations were founded based on regression analysis of Origin software.The results show that weld edge transition arc radius r plays the most important role in stress concentration coefficient Kt as well as weld toe inclination angle 0.For the same inclination angle θ,stress concentration coefficient Kt decreases gradually with transition arc radius r increasing.With inclination angle θ increases,the effect of transition arc radius r on stress concentration factor Kt is increasing continuously,also the effect of change in stress concentration coefficient Kt caused by r on fatigue life N is increasing continuously.While in the case of same weld edge transition arc radius r,stress concentration coefficient Kt increases with inclination angle θincreasing.With transition arc radius r increases,the effect of inclination angle θ on stress concentration factor Kt is decreasing constantly,the effect of change in stress concentration coefficient Kt caused by θ on fatigue life N is decreasing constantly.The associated parametric equations have important instructive significance for the improvement of stress concentration degree and fatigue life of welded butt joint for train bogie.
文摘Wide gap brazing（WGB） experiments using the butted specimen with a 1.5 mm gap were carried out for the repair of the failed K418B superalloy low-pressure turbine vanes.The high temperature creep rupture strengths of the brazed joints were tested,and the microstructures and fracture surfaces of the joints were observed.The results show that the microstructure of K418B alloy joint is composed of dense equiaxed grain,small and discrete compounds with a few micro-pores.During the creep rupture test,the cracks initiate preferentially at the micro-pore or the grain boundary,then propagate along the grain boundary till the fracture happens.The creep rupture strength at 700 ℃ of the brazed joints with 50% braze metal in the working part could exceed 90% that of the K418B superalloy,and the joints with 100% braze metal in the working part achieve 70% to 80% of the creep rupture strengths for the K418 B base metal.
基金The authors would like to appreeiate the National Natural Science Foundation of China （51005180）, the Fok Ying-Tong Educalion Fuundalion for Young Teachers in the Higher Education Institutions of China （131052） , the Fundamental Research Fund of NPU（JC201233） , and the 111 Project of China （B08040）.
文摘Micro-pore is a very common material defect. In the present paper, the temperature fields of medium carbon steel joints with and without micro-pore defect during linear friction welding （LFW） were investigated by using finite element method. The effect of micro-pore defect on the axial shortening of joints during LFW was examined. The x- and y-direction displacements of micro-pore during the LFW process were also studied. In addition, the shape of micro-pore after LFW was observed. The heat conducted from the weld inteace to the specimen interior. The fluctuation range of the temperature curves for the joint with micro-pore is larger than that without micro-pore. Position of micro-pore changes with the change of the friction time. The circular shape of micro-pore becomes oval after welding.
文摘30CrMnSi, one kind of the medium-carbon quenching and tempering steel（ MCQTT） , has been widely utilized in some industrial fields. However, just like some other MCQTT, this kind of steel also faces such problem as delayed cracking in its welded joints. In this paper, the delayed cracking and microstructure of the joints of 30CrMnSi steel were researched by SEM. Moreover, a method called welding with trailing impacting and rolling （WTIR） was utilized to solve the delayed cracking problem by decreasing the residual welding stress in the joint of 30CrMnSi. The crack-free joints of 30CrMnSi steel were obtained by using optimized parameters.
基金This project is supported by Nature Science Foundation of Shanxi Province （ No. 2009011028-2） , Talent Star Special Foundation of Taiyuan （No. 09121013 ）, College Students Innovation Foundation of Shanxi Province（ No. UIT20090065 ）.
文摘Cr-Zr-Cu alloy electrodes for resistance spot welding of aluminium alloy are treated by deep cryogenic treatment processes. The Cr-Zr-Cu alloy electrodes are analyzed by transmission electron microscope（ TEM ） , and results show that the common dislocation in Cr-Zr-Cu alloy electrodes is changed into the dislocation loop, and twin crystal is found after deep cryogenic treatment. The parallel twin crystal band is observed by selected electron diffraction（SED） and the twin crystal plane is marked as （ 111 ）. The Cr-Zr-Cu alloy electrode is studied by X-ray diffraction（ XRD ） and results show that the intensity of diffraction peak is obviously changed after deep cryogenic treatment, and the grain rotates to preferred orientation. The Cr-Zr- Cu alloy electrode is studied by positron annihilation technique （PAT） and results indicate that the amount of vacancy defects is less than that of Cr-Zr-Cu alloy before deep cryogenic treatment. The main elements in Cr-Zr-Cu alloy are studied with X- ray photoelctron spectroscopy（ XPS ） and the intensity of spectrum peak is increased after deep cryogenic treatment.
基金Acknowledgement The authors wish to thank the financial support for this research from the National Natural Science Foundation of China （Grant No. 50865007） and the Natural Science Foundation of Jiangxi Province （No. 2007GQC1825）.
文摘Ultrasonic welding process can be used for bonding metal foils which is the fundament of ultrasonic consolidation （UC）. UC process can be used to embed reinforcement fibres such as SiC fibres within an aluminum matrix materials. In this research we are investigating the phenomena occurring in the microstructure of the parts during ultrasonic welding process to obtain better understanding about how and why the process works. High-resolution electron backscatter diffraction （ EBSD ） is used to study the effects of the vibration on the evolution of microstructure in AA3003. The inverse pole figures （IPF） and the correlated misorientation angle distribution of the mentioned samples are obtained. The characteristics of the crystallographic orientation, the grain structure and the grain boundary are analyzed to find the effect of ultrasonic vibration on the microstructure and microtexture of the bond. The ultrasonic vibration will lead to exceptional refinement of grains to a micron level along the bond area and affect the crystallographic orientation. Ultrasonic vibration results in a very weak texture. Plastic flow occurs in the grain after welding process and there is additional plastic flow around the fibre which leads to the fibre embedding.
基金The authors are grateful to the financial support for this project from the National Natural Science Foundation of China under grant No. 50475131.
文摘A thermal conduction model is applied to speed up the numerical analysis of the temperature distribution and the weld pool geometry of full penetration in gas tungsten arc （GTA） welding. With considering both top and bottom flee surface deformation of full-penetrated weld pool, three-dimensional weld pool with melting front and solidification front is predicted. Welding experiments are conducted to measure the melting front curves at the top surface and the longitudinal section of the weld. It shows that the predicted and measured results are in good agreement.
文摘According to the characteristics of remote welding, including multiple parameters, real-time, and reliability of long wire transmitting, a distributing computer control scheme is adopted. A serial communication network between the master and the slavery computers is constructed. A synchro-control network among slavery computers is designed. Uniform message format and communication protocols are made. Considering intensive high-frequency noises at the welding zone, a quadruple check mode, including data sum check, parameter type check, welding parameters check and Exclusive OR （ XOR ） check, is adopted to assure the reliability of communication among multiple computers. Based on disturbing circuit, common circuit and sensitive circuit, the measures are brought forward to ensure the stabilization of communication network of remote arc welding by analyzing the wiring principle of anti-high-frequency interference of system bus, signal wires and shielding twisted-pair（STP） wires. The results provide the theoretical and practical references for the manufacture of remote welding robot and the quality of remote welding.
基金NationalNatureScienceFoundationofChina (No .5 0 0 0 5 0 2 4)
文摘The friction and wear behavior of Fe Al intermetallics based coating produced by high velocity arc spraying technique under dry sliding at room temperature were investigated using a ball on disc tribotester. The effect of sliding speed on friction coefficient and wear of the coating was studied. The worn surface of the coating was analyzed by scanning electron microscope (SEM) to explore sliding friction and wear mechanism. The results show that the variations of friction coefficient can be divided into three distinct steps during the trail. Both the friction coefficient and the wear of the coating increase with increased sliding speed due to accelerated crack propagation rate and lamellar structure with poor ductility of the coating. The coating surface is subjected to alternately tensile stress and compression stress during sliding wear process, and the predominant wear mechanism of the coatings appears to be brittle fracture and delamination.
文摘During high power laser welding, the amount of energy reaching the workpiece, the weld penetration and the geometry of the welds are strongly affected by the laser induced plasma. Light emissions during welding were recorded by a spectrometer. Based on the collected spectroscopic data, the electron density and the temperature of plasma were calculated using the relative intensity method. Several relationships between weld penetrations and electron density are given.
文摘The geometry of solder joint in SMT is one of the important factors whichdetermine the solder joint reliability. In this study, a type of solder joint specimen has beendesigned and is subjected to thermal cycling to failure between -55 ℃ to +125 ℃ with a 36℃/min heating and cooling rate and 10 min temperature holding times. The solder jointgeometry is castellated and controlled with different solder fillet shape and stand off height.A statistical analysis of the scattered thermal cycle lives of solder joints by two parameterWeibull's probability density function has been carried out in this paper. The experimentalresults show that the more reliable solder joint geometry has flat or slight convex solderfillet with a stand off height larger than 0.1 mm. The results may be the recommendedguideline to design optimal solder joint geometry.
文摘This investigation is an attempt to obtain quantitative knowledge of the radiation from welding arc,which includes intensity distribution,radiant energy transfer and selfabsorption.Particular attention is paid to the meaning of optical thickness of welding arc at different welding current conditions.It may provide an useful basis for practical applications,such as ultraviolet radiation protection,information sensingfrom welding arc light,as well as temperature and density measurement in arc plasmas.
文摘Artificial bone powder is satisfactorily deposited onto the surface of synthetic metal arthrosis(Co-Cr-Mo) with plasma spraying process. Factors influencing the quality of coating are investigated. Bond of artificial bone powder coating sprayed with different parameters is measured. and the coatings are anlyzed with metallographic examination and electron probe analysis. Experiments show that artificial bone powder coating sprayed onto synthetic metal arthrosis with satisfactory bond strength can be obtained by manipulating plasma spraying.
基金supported by the National Key Research and Development Program of China(Grant No.2023YFB3407400)the National Natural Science Foundation of China(Grant No.52475386,Grant No.52025058).
文摘In the present study,three layers of aluminum(Al)and a single layer of copper(Cu)were joined by resistance rolling welding(RRW)and the impact of welding velocity on microstructure,mechanical property and electrical property was investigated.The results showed that the welding velocity was identified as the most significant parameter.With decreasing the welding velocity from 11 mm/s to 1 mm/s,the mechanical property of the joints initially showed an increase,reaching a maximum coach-peel peak load of 185.25 N,due to the larger well bonded region,then decreased owing to the high-temperature softening of the base metal.The elec-trical resistance of the joint demonstrated a consistent varying,characterized by an initial decrease owing to the larger completely bonded region and then increased with the decreasing welding velocity due to the excessive generation of Al2Cu with high electrical resistance.A cooling system was thus utilized to reduce the welding temperature to relieve the high-temperature softening,that suc-cessfully improved the welding quality of the joint by an 11.5%increase in the coach-peel peak load.
基金the R&D Program of Beijing Municipal Education Commission(No.KZ202210005002)the R&D Program of Beijing Municipal Education Commission(KZ202210005005).
文摘With the continuous development of high-power electronic devices,the traditional tin-lead brazing materials no longer meet the conditions of use,and sintered nanometal solder paste is promising for a new generation of packaging materials.The mechanism of microstructural changes of nanoparticle sintering during the sintering process has not been well studied at present.Molecular dynamics(MD)simulations can effectively track the diffusion process of metal atoms during the sintering process and help to reveal the dynamic evolution of nanoparticles.This review presents many MD simulations of nanoparticle sintering,including the growth mechanism of nanoparticles,the effect of different sintering parameters on the performance of sintered joints,the connection mechanism between the reinforced phase and nanoparticles and the performance of composite sintered joints.The low temperature and low pressure sintering of nanopaste are still in face of some problems,and MD simulations are very helpful for improving the sintering process and verifying the mechanism of the reinforcing phase.
基金the Natural Science Foundation of Fujian Province(2021J01299)school-enterprise cooperation project supported by Shandong Hongao Automotive Lightweight Technology Co.,Ltd.
文摘The mechanical mismatch effect frequently occurs in the dissimilar materials welded joints, thus leading to plastic gradient at the interface between the weld and heat-affected zone(HAZ). In this work, the boron steel and Q235 steel were selected for laser tailor welding,which obtained boron/Q235 steel tailor-welded blanks(TWBs). The method of welding with synchronous thermal field(WSTF) was utilized to eliminate the mismatch effects in TWBs. The WSTF was employed to adjust cooling rates of welded joints, thereby intervening in the solidification behaviors and phase transition of the molten pool. Boron/Q235 steel was welded by laser under conventional and WSTF(300-600 ℃) conditions, respectively. The results show that the microstructure of weld and HAZ(boron) was adequately transitioned to ferrites and pearlites instead of abundant martensite by WSTF. Meanwhile, the discrepancy of microhardness and yield strength between various regions of welded joints was greatly reduced, and the overall plasticity of welded joints was enhanced by WSTF. It is indicated that WSTF can effectively contribute to reducing plastic gradient and achieving mechanical congruity in welded joints by restraining the generation of hardbrittle phase, which could significantly improve the formability of TWBs in subsequent hot stamping.
