Atomized, pre-alloyed Ti-24Nb-4Zr-7.9Sn (wt%) powder was used to fabricate solid, prototype components by electron beam melting (EBM). Vickers microindentation hardness values were observed to average 2 GPa for th...Atomized, pre-alloyed Ti-24Nb-4Zr-7.9Sn (wt%) powder was used to fabricate solid, prototype components by electron beam melting (EBM). Vickers microindentation hardness values were observed to average 2 GPa for the precursor powder and 2.5 GPa for the solid, EBM-fabricated products. The powder and solid product microstructures were examined by optical and electron microscopy. X-ray diffraction analyses showed that they had bcc β-phase microstructure. However, it was found by transmission electron microscopy that the EBM-fabricated product had plate morphology with space -100-200 nm. Although the corresponding selected area diffraction patterns can be indexed by β-phase plus α"-martensite with orthorhombic crystal structure, the dark-field analyses failed to observe the α"-martensite. Such phenomenon was also found in deformed gum metals and explained by stress-induced diffusion scattering due to phonon softening.展开更多
Additive manufacturing of porous, open-cellular metal or alloy implants, fabricated by laser or electron beam melting of a powder bed, is briefly reviewed in relation to optimizing biomechanical compatibility by assur...Additive manufacturing of porous, open-cellular metal or alloy implants, fabricated by laser or electron beam melting of a powder bed, is briefly reviewed in relation to optimizing biomechanical compatibility by assuring elastic(Young's) modulus matching of proximate bone, along with corresponding pore sizes assuring osseointegration and vasculature development and migration. In addition, associated, requisite compressive and fatigue strengths for such implants are described. Strategies for optimizing osteoblast(bone cell) development and osteoinduction as well as vascularization of tissue in 3 D scaffolds and tissue engineering constructs for bone repair are reviewed in relation to the biology of osteogenesis and neovascularization in bone, and the role of associated growth factors, bone morphogenic proteins, signaling molecules and the like. Prospects for infusing hydrogel/collagen matrices containing these cellular and protein components or surgically extracted intramedullary(bone marrow) concentrate/aspirate containing these biological and cell components into porous implants are discussed, as strategies for creating living implants, which over the long term would act as metal or alloy scaffolds.展开更多
Speciation research during the last several decades has confirmed that natural selection frequently drives the genera- tion of new species. But how does this process generally unfold in nature? We argue that answerin...Speciation research during the last several decades has confirmed that natural selection frequently drives the genera- tion of new species. But how does this process generally unfold in nature? We argue that answering this question requires a clearer conceptual framework for understanding selection's role in speciation. We present a unified framework of speciation, pro- viding mechanistic descriptions of fundamentally distinct routes to speciation, and how these may interact during lineage splitting Two major categories are recognized: reproductive isolation resulting from (1) responses to selection, "speciation by selection," or (2) non-selective processes, "speciation without selection." Speciation by selection can occur via three mechanisms: (1) similar selection, (2) divergent selection, and (3) reinforcement selection. Understanding ecology's role in speciation requires uncovering how these three mechanisms contribute to reproductive isolation, and their relative importance compared to non-selective proce- sses, because all three mechanisms can occur side-by-side during speciation. To accomplish this, we highlight examination of groups of organisms inhabiting replicated environmental gradients. This scenario is common in nature, and a large literature illus- trates that both parallel and non-parallel responses to similar environments are widespread, and each can result in speciation. This recognition reveals four general pathways of speciation by similar or divergent selection--parallel and nonparallel responses to similar and divergent selection. Altogether, we present a more precise framework for speciation research, draw attention to some under-recognized features of speciation, emphasize the multidimensionality of speciation, reveal limitations of some previous tests and descriptions of speciation mechanisms, and point to a number of directions for future investigation [Current Zoology 59 (1): 31-52, 2013].展开更多
Laser-assisted gas nitriding of selective Ti-6Al-4V surfaces has been achieved during laser powder bed fusion fabrication by exchanging the argon build gas environment with nitrogen.Systematic variation of processing ...Laser-assisted gas nitriding of selective Ti-6Al-4V surfaces has been achieved during laser powder bed fusion fabrication by exchanging the argon build gas environment with nitrogen.Systematic variation of processing parameters allowed microdendritic Ti N surface coatings to be formed having thicknesses ranging from a few tens of microns to several hundred microns,with TiN dendrite microstructure volume fractions ranging from 0.6 to 0.75;and corresponding Vickers microindentation hardness values ranging from^7.5 GPa–9.5 GPa.Embedded TiN hard layers ranging from 50μm to 150μm thick were also fabricated in the laser-beam additively manufactured Ti-6Al-4V alloy producing prototype,hybrid,planar composites having alternating,ductile Ti-6Al-4V layers with a hardness of^4.5 GPa and a stiff,TiN layer with a hardness of^8.5 GPa.The results demonstrate prospects for fabricating novel,additively manufactured components having selective,hard,wear and corrosion resistant coatings along with periodic,planar or complex metal matrix composite regimes exhibiting superior toughness and related mechanical properties.展开更多
Solar driven nitrogen(N_(2))fixation to synthesize ammonia is a potential alternative for the traditional Haber-Bosch approach to meeting industrial demand,but is largely hampered by the difficulties in the harvesting...Solar driven nitrogen(N_(2))fixation to synthesize ammonia is a potential alternative for the traditional Haber-Bosch approach to meeting industrial demand,but is largely hampered by the difficulties in the harvesting of solar energy and activating inert N_(2).In this work,hollow CeF_(3) nanospheres co-doped with activator Tm^(3+)and sensitizer Yb^(3+)(Yb^(3+):Tm^(3+):CeF_(3))were prepared by microwave hydrothermal method.The product was employed as a catalyst for photo-driven N_(2) fixation by adjusting the molar ratio of Ce^(3+):Yb^(3+):Tm^(3+).Results show that the porous hollow structure enhances the light-harvesting by physical scattering and reflection.In addition,heteroatom doping generates abundant fluorine vacancies(F_(V))which provide abundant active sites for adsorption and activation of N_(2).The sample with molar ratio of CeF_(3):Yb^(3+):Tm^(3+)at 178:20:2 demonstrates the highest utilization of solar energy attributed to the strongest upconversion capability of near-infrared(NIR)light to visible and ultraviolet(UV)light,and the NH_(4)+concentration achieves the highest value of 15.06μmol/(gcat∙h)under simulated sunlight while nearly 6.22μmol/(gcat∙h)under NIR light.Current study offers a promising and sustainable strategy for the fixation of atmospheric N_(2) using full-spectrum solar energy.展开更多
Lawrence E. Murr is Mr.J Mrs. Macintosh Murehison Professor and Chairman of the Department of Metallurgical and Materials Engineering and Ph.D. Program Director in the Materials Research Technology Institute at The Un...Lawrence E. Murr is Mr.J Mrs. Macintosh Murehison Professor and Chairman of the Department of Metallurgical and Materials Engineering and Ph.D. Program Director in the Materials Research Technology Institute at The University of Texas at El Paso. Dr. Murr received his B.Sc. in physical science from Albright College, and his B.S.E.E. in electronics, his M.S. in engineering mechanics, and his Ph.D. in solidstate science, all from the Pennsylvania State University. Dr. Murr has published 20 books, over 750 scientific and technical articles in a wide range of research areas in materials science and engineering, environmental science and engineering, manufacturing science and engineering (especially rapid prototype/layered manufacturing),展开更多
This research explores the prospect of fabricating a face-centered cubic(fcc) Ni-base alloy cladding(Inconel 690) on an fcc Fe-base alloy(316 L stainless-steel) having improved mechanical properties and reduced sensit...This research explores the prospect of fabricating a face-centered cubic(fcc) Ni-base alloy cladding(Inconel 690) on an fcc Fe-base alloy(316 L stainless-steel) having improved mechanical properties and reduced sensitivity to corrosion through grain boundary and microstructure engineering concepts enabled by additive manufacturing(AM) utilizing electron-beam powder bed fusion(EPBF). The unique solidification and associated constitutional supercooling phenomena characteristic of EPBF promotes[100] textured and extended columnar grains having lower energy grain boundaries as opposed to random, high-angle grain boundaries, but no coherent {111} twin boundaries characteristic of conventional thermo-mechanically processed fcc metals and alloys, including Inconel 690 and 316 L stainless-steel.In addition to [100] textured grains, columnar grains were produced by EPBF fabrication of Inconel 690 claddings on 316 L stainless-steel substrates. Also, irregular 2–3 μm diameter, low energy subgrains were formed along with dislocation densities varying from 108 to 109 cm^2, and a homogeneous distribution of Cr_(23)C_6 precipitates. Precipitates were formed within the grains(with ~3 μm interparticle spacing),but not in the subgrain or columnar grain boundaries. These inclusive, hierarchical microstructures produced a tensile yield strength of 0.527 GPa, elongation of 21%, and Vickers microindentation hardness of 2.33 GPa for the Inconel 690 cladding in contrast to a tensile yield strength of 0.327 GPa, elongation of 53%, and Vickers microindentation hardness of 1.78 GPa, respectively for the wrought 316 L stainlesssteel substrate. Aging of both the Inconel 690 cladding and the 316 L stainless-steel substrate at 685?C for50 h precipitated Cr_(23)C_6 carbides in the Inconel 690 columnar grain boundaries, but not in the low-angle(and low energy) subgrain boundaries. In contrast, Cr_(23)C_6 carbides precipitated in the 316 L stainless-steel grain boundaries, but not in the low energy coherent {111} twin boundaries. Consequently, the Inconel690 subgrain boundaries essentially serve as surrogates for coherent twin boundaries with regard to avoiding carbide precipitation and corrosion sensitization.展开更多
A novel, Ti-6 Al-4 V(Ti64)/Hydroxyapatite(HA at 5% by weight concentration) metal/ceramic composite has been fabricated using electron beam powder bed fusion(EPBF) additive manufacturing(AM): specifically, the commerc...A novel, Ti-6 Al-4 V(Ti64)/Hydroxyapatite(HA at 5% by weight concentration) metal/ceramic composite has been fabricated using electron beam powder bed fusion(EPBF) additive manufacturing(AM): specifically, the commercial electron beam melting(EBM?) process. In addition to solid Ti64 and Ti64/5% HA samples, four different unit cell(model) open-cellular mesh structures for the Ti64/5% HA composite were fabricated having densities ranging from 0.68 to 1.12 g/cm^3, and corresponding Young's moduli ranging from 2.9 to 8.0 GPa, and compressive strengths ranging from ~3 to 11 MPa. The solid Ti64/5%HA composite exhibited an optimal tensile strength of 123 MPa, and elongation of 5.5% in contrast to a maximum compressive strength of 875 MPa. Both the solid composite and mesh samples deformed primarily by brittle deformation, with the mesh samples exhibiting erratic, brittle crushing. Solid, EPBF-fabricated Ti64 samples had a Vickers microindentation hardness of 4.1 GPa while the Ti64/5%HA solid composite exhibited a Vickers microindentation hardness of 6.8 GPa. The lowest density Ti64/5%HA composite mesh strut sections had a Vickers microindentation hardness of 7.1 GPa. Optical metallography(OM) and scanning electron microscopy(SEM) analysis showed the HA dispersoids to be highly segregated along domain or grain boundaries, but homogeneously distributed along alpha(hcp) platelet boundaries within these domains in the Ti64 matrix for both the solid and mesh composites. The alpha platelet width varied from ~5 μm in the EPBF-fabricated Ti64 to ~1.1 m for the Ti64/5%HA mesh strut. The precursor HA powder diameter averaged 5 μm, in contrast to the dispersed HA particle diameters in the Ti64/5%HA composite which averaged 0.5 m. This work highlights the use of EPBF AM as a novel process for fabrication of a true composite structure, consisting of a Ti64 matrix and interspersed and exposed HA domains, which to the authors' knowledge has not been reported before. The results also illustrate the prospects not only for fabricating specialized, novel composite bone replacement scaffolds and implants, through the combination of Ti64 and HA, but also prospects for producing a variety of related metal/ceramic composites using EPBF AM.展开更多
Desired microstructure and surface integrity are critical to achieving the high performance of additively manufactured components.In the present work,the hybrid post-processes of magnetic abrasive finishing(MAF)and po...Desired microstructure and surface integrity are critical to achieving the high performance of additively manufactured components.In the present work,the hybrid post-processes of magnetic abrasive finishing(MAF)and post-heat treatment(HT)were applied to the additively manufactured Inconel718 superalloys.Their hybrid effects and influencing mechanism on the surface quality and mechanical properties of the additively manufactured samples have been studied comparatively.The results show that the MAF process effectively reduces the surface roughness by more than an order of magnitude due to the flexibility and geometric consistency of the magnetic particles and abrasives with the finished surfaces.The proper sequence of MAF and HT obtains enhanced mechanical properties for the homogenized-MAF-aged sample with the yield strength of 1147 MPa,the ultimate tensile strength of 1334 MPa,and the elongation of 22.9%,which exceeds the standard wrought material.The surface integrity,compressive residual stress field,and grain refinement induced by the MAF and subsequent aging heat treatment increase the cracking resistance and delay the fracture failure,which significantly benefits the mechanical properties.The MAF process combined with proper post-heat treatment provides an effective pathway to improve the mechanical properties of additively manufactured materials.展开更多
It has been more than three decades since stereolithography began to emerge in various forms of additive manufacturing and 3D printing. Today these technologies are proliferating worldwide in various forms of advanced...It has been more than three decades since stereolithography began to emerge in various forms of additive manufacturing and 3D printing. Today these technologies are proliferating worldwide in various forms of advanced manufacturing. The largest segment of the 3D printing market today involves various polymer component fabrications, particularly complex structures not attainable by other manufacturing methods.Conventional printer head systems have also been adapted to selectively print various speciated human cells and special molecules in attempts to construct human organs, beginning with skin and various tissue patches. These efforts are discussed along with metal and alloy fabrication of a variety of implant and bone replacement components by creating powder layers, which are selectively melted into complex forms(such as foams and other open-cellular structures) using laser and electron beams directed by CAD software. Efforts to create a "living implant" by bone ingrowth and eventual vascularization within these implants will be discussed briefly. Novel printer heads for direct metal droplet deposition as in other 3D printing systems are briefly described since these concepts will allow for the eventual fabrication of very large and complex products, including automotive and aerospace structures and components.展开更多
The soil with petroleum contamination is one of the most studied soil ecosystems due to its rich microorganisms for hydrocarbon degradation and broad applications in bioremediation. However, our understanding of the g...The soil with petroleum contamination is one of the most studied soil ecosystems due to its rich microorganisms for hydrocarbon degradation and broad applications in bioremediation. However, our understanding of the genomic properties and functional traits of the soil microbiome is limited. In this study, we used high-throughput metagenomic sequencing to comprehensively study the microbial community from petroleum-contaminated soils near Tianjin Dagang oilfield in eastern China. The analysis reveals that the soil metagenome is characterized by high level of community diversity and metabolic versatility. The metageome community is predominated by 7-Proteobacteria and a-Proteobacteria, which are key players for petroleum hydrocarbon degradation. The functional study demonstrates over-represented enzyme groups and pathways involved in degradation of a broad set of xenobiotic aromatic compounds, including toluene, xylene, chlorobenzoate, aminobenzoate, DDT, methylnaph- thalene, and bisphenol. A composite metabolic network is proposed for the identified pathways, thus consolidating our identification of the pathways. The overall data demon- strated the great potential of the studied soil microbiome in the xenobiotic aromatics degradation. The results not only establish a rich reservoir for novel enzyme discovery but also provide putative applications in bioremediation.展开更多
Spinal cord injury(SCI)-induced bone loss represents the most severe osteoporosis with no effective treatment.Past animal studies have focused primarily on long bones at the acute stage using adolescent rodents. To ...Spinal cord injury(SCI)-induced bone loss represents the most severe osteoporosis with no effective treatment.Past animal studies have focused primarily on long bones at the acute stage using adolescent rodents. To mimic chronic SCI in human patients, we performed a comprehensive analysis of long-term structural and mechanical changes in axial and appendicular bones in adult rats after SCI. In this experiment, 4-month-old Fischer 344 male rats received a clinically relevant T13 contusion injury. Sixteen weeks later, sublesional femurs, tibiae,and L4 vertebrae, supralesional humeri, and blood were collected from these rats and additional non-surgery rats for micro-computed tomography(m CT), micro-finite element, histology, and serum biochemical analyses.At trabecular sites, extreme losses of bone structure and mechanical competence were detected in the metaphysis of sublesional long bones after SCI, while the subchondral part of the same bones showed much milder damage. Marked reductions in bone mass and strength were also observed in sublesional L4 vertebrae but not in supralesional humeri. At cortical sites, SCI induced structural and strength damage in both sub- and supralesional long bones. These changes were accompanied by diminished osteoblast number and activity and increased osteoclast number and activity. Taken together, our study revealed site-specific effects of SCI on bone and demonstrated sustained inhibition of bone formation and elevation of bone resorption at the chronic stage of SCI.展开更多
For patients with chronic spinal cord injury,the co nventional treatment is rehabilitation and treatment of spinal cord injury complications such as urinary tract infection,pressure sores,osteoporosis,and deep vein th...For patients with chronic spinal cord injury,the co nventional treatment is rehabilitation and treatment of spinal cord injury complications such as urinary tract infection,pressure sores,osteoporosis,and deep vein thrombosis.Surgery is rarely perfo rmed on spinal co rd injury in the chronic phase,and few treatments have been proven effective in chronic spinal cord injury patients.Development of effective therapies fo r chronic spinal co rd injury patients is needed.We conducted a randomized controlled clinical trial in patients with chronic complete thoracic spinal co rd injury to compare intensive rehabilitation(weight-bearing walking training)alone with surgical intervention plus intensive rehabilitation.This clinical trial was registered at ClinicalTrials.gov(NCT02663310).The goal of surgical intervention was spinal cord detethering,restoration of cerebrospinal fluid flow,and elimination of residual spinal cord compression.We found that surgical intervention plus weight-bearing walking training was associated with a higher incidence of American Spinal Injury Association Impairment Scale improvement,reduced spasticity,and more rapid bowel and bladder functional recovery than weight-bearing walking training alone.Overall,the surgical procedures and intensive rehabilitation were safe.American Spinal Injury Association Impairment Scale improvement was more common in T7-T11 injuries than in T2-T6 injuries.Surgery combined with rehabilitation appears to have a role in treatment of chronic spinal cord injury patients.展开更多
基金supportcd in part by Murchison Endowed Chairs at UTEPan MOST Grant 2012CB933901 at IMR
文摘Atomized, pre-alloyed Ti-24Nb-4Zr-7.9Sn (wt%) powder was used to fabricate solid, prototype components by electron beam melting (EBM). Vickers microindentation hardness values were observed to average 2 GPa for the precursor powder and 2.5 GPa for the solid, EBM-fabricated products. The powder and solid product microstructures were examined by optical and electron microscopy. X-ray diffraction analyses showed that they had bcc β-phase microstructure. However, it was found by transmission electron microscopy that the EBM-fabricated product had plate morphology with space -100-200 nm. Although the corresponding selected area diffraction patterns can be indexed by β-phase plus α"-martensite with orthorhombic crystal structure, the dark-field analyses failed to observe the α"-martensite. Such phenomenon was also found in deformed gum metals and explained by stress-induced diffusion scattering due to phonon softening.
文摘Additive manufacturing of porous, open-cellular metal or alloy implants, fabricated by laser or electron beam melting of a powder bed, is briefly reviewed in relation to optimizing biomechanical compatibility by assuring elastic(Young's) modulus matching of proximate bone, along with corresponding pore sizes assuring osseointegration and vasculature development and migration. In addition, associated, requisite compressive and fatigue strengths for such implants are described. Strategies for optimizing osteoblast(bone cell) development and osteoinduction as well as vascularization of tissue in 3 D scaffolds and tissue engineering constructs for bone repair are reviewed in relation to the biology of osteogenesis and neovascularization in bone, and the role of associated growth factors, bone morphogenic proteins, signaling molecules and the like. Prospects for infusing hydrogel/collagen matrices containing these cellular and protein components or surgically extracted intramedullary(bone marrow) concentrate/aspirate containing these biological and cell components into porous implants are discussed, as strategies for creating living implants, which over the long term would act as metal or alloy scaffolds.
文摘Speciation research during the last several decades has confirmed that natural selection frequently drives the genera- tion of new species. But how does this process generally unfold in nature? We argue that answering this question requires a clearer conceptual framework for understanding selection's role in speciation. We present a unified framework of speciation, pro- viding mechanistic descriptions of fundamentally distinct routes to speciation, and how these may interact during lineage splitting Two major categories are recognized: reproductive isolation resulting from (1) responses to selection, "speciation by selection," or (2) non-selective processes, "speciation without selection." Speciation by selection can occur via three mechanisms: (1) similar selection, (2) divergent selection, and (3) reinforcement selection. Understanding ecology's role in speciation requires uncovering how these three mechanisms contribute to reproductive isolation, and their relative importance compared to non-selective proce- sses, because all three mechanisms can occur side-by-side during speciation. To accomplish this, we highlight examination of groups of organisms inhabiting replicated environmental gradients. This scenario is common in nature, and a large literature illus- trates that both parallel and non-parallel responses to similar environments are widespread, and each can result in speciation. This recognition reveals four general pathways of speciation by similar or divergent selection--parallel and nonparallel responses to similar and divergent selection. Altogether, we present a more precise framework for speciation research, draw attention to some under-recognized features of speciation, emphasize the multidimensionality of speciation, reveal limitations of some previous tests and descriptions of speciation mechanisms, and point to a number of directions for future investigation [Current Zoology 59 (1): 31-52, 2013].
基金provided through the MSI STEM Research&Development Consortium sponsored by the U.S.Army via cooperative agreement#W911SR-14-2-0001 project number 0025。
文摘Laser-assisted gas nitriding of selective Ti-6Al-4V surfaces has been achieved during laser powder bed fusion fabrication by exchanging the argon build gas environment with nitrogen.Systematic variation of processing parameters allowed microdendritic Ti N surface coatings to be formed having thicknesses ranging from a few tens of microns to several hundred microns,with TiN dendrite microstructure volume fractions ranging from 0.6 to 0.75;and corresponding Vickers microindentation hardness values ranging from^7.5 GPa–9.5 GPa.Embedded TiN hard layers ranging from 50μm to 150μm thick were also fabricated in the laser-beam additively manufactured Ti-6Al-4V alloy producing prototype,hybrid,planar composites having alternating,ductile Ti-6Al-4V layers with a hardness of^4.5 GPa and a stiff,TiN layer with a hardness of^8.5 GPa.The results demonstrate prospects for fabricating novel,additively manufactured components having selective,hard,wear and corrosion resistant coatings along with periodic,planar or complex metal matrix composite regimes exhibiting superior toughness and related mechanical properties.
基金Project supported by the National Natural Science Foundation of China (51674043,51702026)。
文摘Solar driven nitrogen(N_(2))fixation to synthesize ammonia is a potential alternative for the traditional Haber-Bosch approach to meeting industrial demand,but is largely hampered by the difficulties in the harvesting of solar energy and activating inert N_(2).In this work,hollow CeF_(3) nanospheres co-doped with activator Tm^(3+)and sensitizer Yb^(3+)(Yb^(3+):Tm^(3+):CeF_(3))were prepared by microwave hydrothermal method.The product was employed as a catalyst for photo-driven N_(2) fixation by adjusting the molar ratio of Ce^(3+):Yb^(3+):Tm^(3+).Results show that the porous hollow structure enhances the light-harvesting by physical scattering and reflection.In addition,heteroatom doping generates abundant fluorine vacancies(F_(V))which provide abundant active sites for adsorption and activation of N_(2).The sample with molar ratio of CeF_(3):Yb^(3+):Tm^(3+)at 178:20:2 demonstrates the highest utilization of solar energy attributed to the strongest upconversion capability of near-infrared(NIR)light to visible and ultraviolet(UV)light,and the NH_(4)+concentration achieves the highest value of 15.06μmol/(gcat∙h)under simulated sunlight while nearly 6.22μmol/(gcat∙h)under NIR light.Current study offers a promising and sustainable strategy for the fixation of atmospheric N_(2) using full-spectrum solar energy.
基金supported in part by Mr. and Mrs.MacIntosh Murshison Endowments at the University of Texas at El Paso and Lockheed Martin Aeronautics
文摘Lawrence E. Murr is Mr.J Mrs. Macintosh Murehison Professor and Chairman of the Department of Metallurgical and Materials Engineering and Ph.D. Program Director in the Materials Research Technology Institute at The University of Texas at El Paso. Dr. Murr received his B.Sc. in physical science from Albright College, and his B.S.E.E. in electronics, his M.S. in engineering mechanics, and his Ph.D. in solidstate science, all from the Pennsylvania State University. Dr. Murr has published 20 books, over 750 scientific and technical articles in a wide range of research areas in materials science and engineering, environmental science and engineering, manufacturing science and engineering (especially rapid prototype/layered manufacturing),
基金Support for this project was provided by US Department of Energy grant DE-SC0011826
文摘This research explores the prospect of fabricating a face-centered cubic(fcc) Ni-base alloy cladding(Inconel 690) on an fcc Fe-base alloy(316 L stainless-steel) having improved mechanical properties and reduced sensitivity to corrosion through grain boundary and microstructure engineering concepts enabled by additive manufacturing(AM) utilizing electron-beam powder bed fusion(EPBF). The unique solidification and associated constitutional supercooling phenomena characteristic of EPBF promotes[100] textured and extended columnar grains having lower energy grain boundaries as opposed to random, high-angle grain boundaries, but no coherent {111} twin boundaries characteristic of conventional thermo-mechanically processed fcc metals and alloys, including Inconel 690 and 316 L stainless-steel.In addition to [100] textured grains, columnar grains were produced by EPBF fabrication of Inconel 690 claddings on 316 L stainless-steel substrates. Also, irregular 2–3 μm diameter, low energy subgrains were formed along with dislocation densities varying from 108 to 109 cm^2, and a homogeneous distribution of Cr_(23)C_6 precipitates. Precipitates were formed within the grains(with ~3 μm interparticle spacing),but not in the subgrain or columnar grain boundaries. These inclusive, hierarchical microstructures produced a tensile yield strength of 0.527 GPa, elongation of 21%, and Vickers microindentation hardness of 2.33 GPa for the Inconel 690 cladding in contrast to a tensile yield strength of 0.327 GPa, elongation of 53%, and Vickers microindentation hardness of 1.78 GPa, respectively for the wrought 316 L stainlesssteel substrate. Aging of both the Inconel 690 cladding and the 316 L stainless-steel substrate at 685?C for50 h precipitated Cr_(23)C_6 carbides in the Inconel 690 columnar grain boundaries, but not in the low-angle(and low energy) subgrain boundaries. In contrast, Cr_(23)C_6 carbides precipitated in the 316 L stainless-steel grain boundaries, but not in the low energy coherent {111} twin boundaries. Consequently, the Inconel690 subgrain boundaries essentially serve as surrogates for coherent twin boundaries with regard to avoiding carbide precipitation and corrosion sensitization.
文摘A novel, Ti-6 Al-4 V(Ti64)/Hydroxyapatite(HA at 5% by weight concentration) metal/ceramic composite has been fabricated using electron beam powder bed fusion(EPBF) additive manufacturing(AM): specifically, the commercial electron beam melting(EBM?) process. In addition to solid Ti64 and Ti64/5% HA samples, four different unit cell(model) open-cellular mesh structures for the Ti64/5% HA composite were fabricated having densities ranging from 0.68 to 1.12 g/cm^3, and corresponding Young's moduli ranging from 2.9 to 8.0 GPa, and compressive strengths ranging from ~3 to 11 MPa. The solid Ti64/5%HA composite exhibited an optimal tensile strength of 123 MPa, and elongation of 5.5% in contrast to a maximum compressive strength of 875 MPa. Both the solid composite and mesh samples deformed primarily by brittle deformation, with the mesh samples exhibiting erratic, brittle crushing. Solid, EPBF-fabricated Ti64 samples had a Vickers microindentation hardness of 4.1 GPa while the Ti64/5%HA solid composite exhibited a Vickers microindentation hardness of 6.8 GPa. The lowest density Ti64/5%HA composite mesh strut sections had a Vickers microindentation hardness of 7.1 GPa. Optical metallography(OM) and scanning electron microscopy(SEM) analysis showed the HA dispersoids to be highly segregated along domain or grain boundaries, but homogeneously distributed along alpha(hcp) platelet boundaries within these domains in the Ti64 matrix for both the solid and mesh composites. The alpha platelet width varied from ~5 μm in the EPBF-fabricated Ti64 to ~1.1 m for the Ti64/5%HA mesh strut. The precursor HA powder diameter averaged 5 μm, in contrast to the dispersed HA particle diameters in the Ti64/5%HA composite which averaged 0.5 m. This work highlights the use of EPBF AM as a novel process for fabrication of a true composite structure, consisting of a Ti64 matrix and interspersed and exposed HA domains, which to the authors' knowledge has not been reported before. The results also illustrate the prospects not only for fabricating specialized, novel composite bone replacement scaffolds and implants, through the combination of Ti64 and HA, but also prospects for producing a variety of related metal/ceramic composites using EPBF AM.
基金financial support from the Fundamental Research Funds for the Central Universities in China(No.2021CDJQY-024)the Research Project from Chongqing Key Laboratory of Metal Additive Manufacturing(3D Printing)in Chongqing University(No.02090011044158)the National Natural Science Foundation of China(No.51975073)。
文摘Desired microstructure and surface integrity are critical to achieving the high performance of additively manufactured components.In the present work,the hybrid post-processes of magnetic abrasive finishing(MAF)and post-heat treatment(HT)were applied to the additively manufactured Inconel718 superalloys.Their hybrid effects and influencing mechanism on the surface quality and mechanical properties of the additively manufactured samples have been studied comparatively.The results show that the MAF process effectively reduces the surface roughness by more than an order of magnitude due to the flexibility and geometric consistency of the magnetic particles and abrasives with the finished surfaces.The proper sequence of MAF and HT obtains enhanced mechanical properties for the homogenized-MAF-aged sample with the yield strength of 1147 MPa,the ultimate tensile strength of 1334 MPa,and the elongation of 22.9%,which exceeds the standard wrought material.The surface integrity,compressive residual stress field,and grain refinement induced by the MAF and subsequent aging heat treatment increase the cracking resistance and delay the fracture failure,which significantly benefits the mechanical properties.The MAF process combined with proper post-heat treatment provides an effective pathway to improve the mechanical properties of additively manufactured materials.
基金based by the Office of Research and Sponsored Projects at The University of Texas at El Paso
文摘It has been more than three decades since stereolithography began to emerge in various forms of additive manufacturing and 3D printing. Today these technologies are proliferating worldwide in various forms of advanced manufacturing. The largest segment of the 3D printing market today involves various polymer component fabrications, particularly complex structures not attainable by other manufacturing methods.Conventional printer head systems have also been adapted to selectively print various speciated human cells and special molecules in attempts to construct human organs, beginning with skin and various tissue patches. These efforts are discussed along with metal and alloy fabrication of a variety of implant and bone replacement components by creating powder layers, which are selectively melted into complex forms(such as foams and other open-cellular structures) using laser and electron beams directed by CAD software. Efforts to create a "living implant" by bone ingrowth and eventual vascularization within these implants will be discussed briefly. Novel printer heads for direct metal droplet deposition as in other 3D printing systems are briefly described since these concepts will allow for the eventual fabrication of very large and complex products, including automotive and aerospace structures and components.
基金supported by the National High-tech R&D Program of China(Nos.2014AA021302,2014AA021303)Tianjin Basic Research and Frontier Technology Program(No.13JCYBJC39500)the Key Technologies Research and Development Program of Tianjin(No.11ZCZDSY08400)
文摘The soil with petroleum contamination is one of the most studied soil ecosystems due to its rich microorganisms for hydrocarbon degradation and broad applications in bioremediation. However, our understanding of the genomic properties and functional traits of the soil microbiome is limited. In this study, we used high-throughput metagenomic sequencing to comprehensively study the microbial community from petroleum-contaminated soils near Tianjin Dagang oilfield in eastern China. The analysis reveals that the soil metagenome is characterized by high level of community diversity and metabolic versatility. The metageome community is predominated by 7-Proteobacteria and a-Proteobacteria, which are key players for petroleum hydrocarbon degradation. The functional study demonstrates over-represented enzyme groups and pathways involved in degradation of a broad set of xenobiotic aromatic compounds, including toluene, xylene, chlorobenzoate, aminobenzoate, DDT, methylnaph- thalene, and bisphenol. A composite metabolic network is proposed for the identified pathways, thus consolidating our identification of the pathways. The overall data demon- strated the great potential of the studied soil microbiome in the xenobiotic aromatics degradation. The results not only establish a rich reservoir for novel enzyme discovery but also provide putative applications in bioremediation.
基金supported by the National Institutes of Health(R01DK095803 to LQ, 1K08HD049598 to YZ)Penn Center for Musculoskeletal Disorders P30AR050950(NIAMS/NIH)+1 种基金ASBMR Junior Faculty Osteoporosis Basic Research Award(to LQ)NIH/NIAMS R03-AR065145(to XSL)
文摘Spinal cord injury(SCI)-induced bone loss represents the most severe osteoporosis with no effective treatment.Past animal studies have focused primarily on long bones at the acute stage using adolescent rodents. To mimic chronic SCI in human patients, we performed a comprehensive analysis of long-term structural and mechanical changes in axial and appendicular bones in adult rats after SCI. In this experiment, 4-month-old Fischer 344 male rats received a clinically relevant T13 contusion injury. Sixteen weeks later, sublesional femurs, tibiae,and L4 vertebrae, supralesional humeri, and blood were collected from these rats and additional non-surgery rats for micro-computed tomography(m CT), micro-finite element, histology, and serum biochemical analyses.At trabecular sites, extreme losses of bone structure and mechanical competence were detected in the metaphysis of sublesional long bones after SCI, while the subchondral part of the same bones showed much milder damage. Marked reductions in bone mass and strength were also observed in sublesional L4 vertebrae but not in supralesional humeri. At cortical sites, SCI induced structural and strength damage in both sub- and supralesional long bones. These changes were accompanied by diminished osteoblast number and activity and increased osteoclast number and activity. Taken together, our study revealed site-specific effects of SCI on bone and demonstrated sustained inhibition of bone formation and elevation of bone resorption at the chronic stage of SCI.
基金supported by Hong Kong Spinal Cord Injury Fund (HKSCIF),China (to HZ)。
文摘For patients with chronic spinal cord injury,the co nventional treatment is rehabilitation and treatment of spinal cord injury complications such as urinary tract infection,pressure sores,osteoporosis,and deep vein thrombosis.Surgery is rarely perfo rmed on spinal co rd injury in the chronic phase,and few treatments have been proven effective in chronic spinal cord injury patients.Development of effective therapies fo r chronic spinal co rd injury patients is needed.We conducted a randomized controlled clinical trial in patients with chronic complete thoracic spinal co rd injury to compare intensive rehabilitation(weight-bearing walking training)alone with surgical intervention plus intensive rehabilitation.This clinical trial was registered at ClinicalTrials.gov(NCT02663310).The goal of surgical intervention was spinal cord detethering,restoration of cerebrospinal fluid flow,and elimination of residual spinal cord compression.We found that surgical intervention plus weight-bearing walking training was associated with a higher incidence of American Spinal Injury Association Impairment Scale improvement,reduced spasticity,and more rapid bowel and bladder functional recovery than weight-bearing walking training alone.Overall,the surgical procedures and intensive rehabilitation were safe.American Spinal Injury Association Impairment Scale improvement was more common in T7-T11 injuries than in T2-T6 injuries.Surgery combined with rehabilitation appears to have a role in treatment of chronic spinal cord injury patients.