After a standard heat treatment,the microstructural evolution with time during isothermal aging at 850°C and its effect on the creep rupture properties of the Ni-base superalloy M4706 at 870°C and 370 MPa ar...After a standard heat treatment,the microstructural evolution with time during isothermal aging at 850°C and its effect on the creep rupture properties of the Ni-base superalloy M4706 at 870°C and 370 MPa are investigated.It is found that as the aging time increases from 0 to 5000 h,the average diameter of coarseγ′increases from 241 to 484 nm,and the distribution of the carbides at grain boundaries changes from discontinuous to continuous.Moreover,experimental observations on the microstructures of all the crept specimens reveal that dislocation bypassing controls the creep deformation.Thus,it is concluded that the transitions in the microstructures result in the degeneration of the creep rupture properties of the experimental alloy with aging time.展开更多
The process flow and the main devices of a new two-stage dry-fed coal gasification pilot plant with a throughout of 36 t/d are introduced in this paper. For comparison with the traditional one-stage gasifiers, the inf...The process flow and the main devices of a new two-stage dry-fed coal gasification pilot plant with a throughout of 36 t/d are introduced in this paper. For comparison with the traditional one-stage gasifiers, the influences of the coal feed ratio between two stages on the performance of the gasifier are detailedly studied by a series of experiments. The results reveal that the two-stage gasification decreases the temperature of the syngas at the outlet of the gasifier, simplifies the gasification process, and reduces the size of the syngas cooler. Moreover, the cold gas efficiency of the gasifier can be improved by using the two-stage gasification. In our experiments, the efficiency is about 3%-6% higher than the existing one-stage gasifiers.展开更多
The reasons of introducing cold air into pulverizer are analyzed for boilers with large capacity and high parameters. The temperature rises of the exhaust gas are calculated when varying the amount of the cold air. Th...The reasons of introducing cold air into pulverizer are analyzed for boilers with large capacity and high parameters. The temperature rises of the exhaust gas are calculated when varying the amount of the cold air. The hot primary air heater, a new technology, is developed to eliminate the cold air from the pulverized coal system. The applications, advantages and disadvantages are introduced in detail for the new device and system. It is concluded that introducing cold air into pulverizer is one of the major factors that causes the exhaust gas temperature of boilers with large capacity to be high. The amount of the cold air could be reduced signif icantly, even to zero in some cases by adopting the hot primary air heater, which drops the exhaust gas temperature of the boiler effectively. The hot primary air heater, which could play part roles of the steam-air heater or the hot air recirculation system, could also be used to adjust the exhaust gas temperature within the range of 20 ℃ by controlling the flow rate of the cooling medium. Moreover, the startup period of the steam-air heater or the hot air recirculation system will be shortened, which is a unique advantage of the hot primary air heater among the measures to drop the exhaust gas temperature.展开更多
As the core facility of offshore wind power systems,the structural safety of offshore booster stations directly impacts the stable operation of entire wind farms.With the global energy transition toward green and lowc...As the core facility of offshore wind power systems,the structural safety of offshore booster stations directly impacts the stable operation of entire wind farms.With the global energy transition toward green and lowcarbon goals,offshore wind power has emerged as a key renewable energy source,yet its booster stations face harsh marine environments,including persistent wave impacts,salt spray corrosion,and equipment-induced vibrations.Traditional monitoring methods relying on manual inspections and single-dimensional sensors suffer from critical limitations:low efficiency,poor real-time performance,and inability to capture millinewton-level stress fluctuations that signal early structural fatigue.To address these challenges,this study proposes a biomechanics-driven structural safety monitoring system integrated with deep learning.Inspired by biological stress-sensing mechanisms,the system deploys a distributedmulti-dimensional force sensor network to capture real-time stress distributions in key structural components.A hybrid convolutional neural network-radial basis function(CNN-RBF)model is developed:the CNN branch extracts spatiotemporal features from multi-source sensing data,while the RBF branch reconstructs the nonlinear stress field for accurate anomaly diagnosis.The three-tier architectural design—data layer(distributed sensor array),function layer(CNN-RBF modeling),and application layer(edge computing terminal)—enables a closedloop process from high-resolution data collection to real-time early warning,with data processing delay controlled within 200 ms.Experimental validation against traditional SOM-based systems demonstrates significant performance improvements:monitoring accuracy increased by 19.8%,efficiency by 23.4%,recall rate by 20.5%,and F1 score by 21.6%.Under extreme weather(e.g.,typhoons and winter storms),the system’s stability is 40% higher,with user satisfaction improving by 17.2%.The biomechanics-inspired sensor design enhances survival rates in salt fog(85.7%improvement)and dynamic loads,highlighting its robust engineering applicability for intelligent offshore wind farm maintenance.展开更多
SnS has emerged as an attractive catalyst for the electrochemical CO_(2)reduction reaction(CO_(2)RR)to formate,while its long-term operational stability is hindered by the self-reduction of Sn^(2+) and sulfur dissolut...SnS has emerged as an attractive catalyst for the electrochemical CO_(2)reduction reaction(CO_(2)RR)to formate,while its long-term operational stability is hindered by the self-reduction of Sn^(2+) and sulfur dissolution.Thus,maintaining high current efficiency across a wide negative potential range to achieve high production rates of formate remains a significant challenge.In this study,we present a heterostructure constructed with SnS and CuS for efficient CO_(2)RR to formate.The SnS-CuS(30)exhibits a remarkable formate Faradaic efficiency(FE_(f))of 93.94%at−1 V vs.reversible hydrogen electrode(RHE)and demonstrates long-term stability for 7.5 h,maintaining high activity(with an average FE_(f)of 85.6%)across a wide negative potential range(from-0.8 to-1.2 V(vs.RHE)).The results reveal that the heterogeneous interface between SnS and CuS mitigates the self-reduction issue of SnS by sacrificing Cu^(2+),highlighting that the true active species is SnS,which effectively resists structural changes during the electrolysis process under the protection of CuS.The synergistic interaction within the CuS and SnS heterostructure,combined with the tendency for electron self-conduction,enables the catalyst to maintain high formate activity and selectivity across a wide potential range.Furthermore,theoretical results further indicate that the incorporation of CuS enhances CO_(2)adsorption and lowers the energy barrier for the formation of formate intermediates.This study inspires the concept of applying protective layers to active species,promoting high selectivity in Sn-based electrocatalysts.展开更多
Thermal power generation systems have stringent requirements for water and steam quality,i.e.,condensate water quality is one of the critical issues.In this paper,we designed a two-layer model based on an autoencoder ...Thermal power generation systems have stringent requirements for water and steam quality,i.e.,condensate water quality is one of the critical issues.In this paper,we designed a two-layer model based on an autoencoder and expert knowledge to achieve the early warning and causal analysis of condensate water quality abnormalities.An early warning model using an autoencoder model is built based on the historical data affecting the condensate water quality.Next,an analytical model of condensate water quality abnormalities was then developed by combining expert knowledge and trend test algorithms.Two different datasets were used to test the proposed model,respectively.The accuracy of the autoencoder model in the short-period test set is 88.83%,which shows that the early warning model can accurately analyze the condensate water quality data and achieve the purpose of early warning.For the long-time period test set,the model can correctly identify each abnormality and simultaneously indicates the cause of the abnormal condensate water quality.The proposed model can correctly identify abnormal working conditions and it is applicable to other thermal power plants.展开更多
Reversible solid oxide cells(RSOCs)are capable of converting various energy resources,between electricity and chemical fuels,with high efficiency and flexibility,making them suitable for grid balancing and renewable e...Reversible solid oxide cells(RSOCs)are capable of converting various energy resources,between electricity and chemical fuels,with high efficiency and flexibility,making them suitable for grid balancing and renewable energy consumption.However,the practical application of RSOCs is still limited by the insufficient activity and stability of the electrodes in different operating modes.Herein,a highly efficient symmetrical electrode composed of La_(0.3)Sr_(0.6)Ti_(0.1)Co_(0.2)Fe_(0.7)O_(3-δ)(LSTCF)nanofibers and in situ exsolved Co_(3)Fe_(7) nanoparticles is developed for boosting the performance of RSOCs.The reversible phase transition,high activity and stability of the electrode have been confirmed by a combination of experimental(e.g.,transmission electron microscopy and X-ray absorption fine structure)and computational studies.Electrolyte-supported RSOCs with the symmetrical electrode demonstrate excellent catalytic activity and stability,achieving a high peak power density of 0.98 W cm^(-2)in the fuel cell mode using H_(2)as the fuel(or 0.53 W cm^(-2)using CH_(4)as the fuel)and a high current density of 1.09 A cm^(-2) at 1.4 V in the CO_(2)electrolysis mode(or 1.03 A cm^(-2)at 1.3 V for H_(2)O electrolysis)at 800℃while maintaining excellent durability for over 100 h.展开更多
Aging precipitation behavior and mechanical properties of Inconel 617 superalloy aged at 760℃ for up to 10000 h were investigated. The results showed that the precipitates of the aged alloy are M23C6 and M6C carbides...Aging precipitation behavior and mechanical properties of Inconel 617 superalloy aged at 760℃ for up to 10000 h were investigated. The results showed that the precipitates of the aged alloy are M23C6 and M6C carbides and γ phase. The carbide particles precipitated both at the grain boundaries and within grains, and the γ phase particles were situated at intragranular sites in the process of aging. The carbide particles were discontinuously dispersed at grain boundaries after aging for 3000 h, while after aged for 5000 h the carbide particles are merged. The precipitates inside grains remained stable even after aging for 10000 h. The hardness was increased for the alloy aged for 300 h up to 3000 h, which was resulted primarily from the precipitation of carbides as discrete particles both at the grain boundaries and inside grains. Small quantity γ precipitates were formed inside grains, to some extent, which contributed to an enhanced hardness. However, a decrease of the hardness was observed after aging for 5000 h. A significant drop in toughness of the alloy aged for 300 h was attributed to the reduction of the bonding interface strength when carbides precipitated at grain boundaries. Thereafter, the toughness decreased slowly with the prolonged aging time. The high temperature tensile properties of the aged alloy are rather stable even aged for 300-3000 h.展开更多
Candidate materials for water wall of supercritical and ultra-supercritical utility boilers,T23 and T24,were chosen as the experimental samples and exposed to oxidizing atmosphere,reducing atmosphere and oxidizing/red...Candidate materials for water wall of supercritical and ultra-supercritical utility boilers,T23 and T24,were chosen as the experimental samples and exposed to oxidizing atmosphere,reducing atmosphere and oxidizing/reducing alternating atmosphere separately.The corrosion temperature was 450-550?C.The effects of oxygen con-tent and temperature on the corrosion in reducing atmosphere and alternating atmosphere were investigated.The scanning electron microscope(SEM) and energy dispersive spectrometer(EDS) were used to examine the corroded samples.The results show that the corrosion kinetics of T23 and T24 can be described by the double logarithmic equation and parabolic equation respectively.To describe the corrosion of materials accurately it is not sufficient to analyze the macro-mass gain and the macro-thickness of the corroded layer only,but the EDS should be applied to examine the migration depth of corrosive elements O and S.It is revealed that the corrosion becomes more severe when H2S is present in the corrosive gas.S is more active than O,and Cr can reduce the migration of oxygen but not S.The combination corrosion of S and O and pure [S] has a stronger corrodibility than pure H2S.T24 suffers the most severe corrosion at oxygen content of 0.8%.Corrosion is aggravated when the corrosion temperature is above 450 ℃ in the alternating atmosphere.T23 has better corrosion resistance than T24 and W contributes a lot to the corrosion resistance of T23.展开更多
The mechanism of stray grain formation at the platform of turbine blade simulator and the effect of withdrawal rate （V） on the stray grain phenomenon have been investigated using a macro-scale ProCAST coupled with a...The mechanism of stray grain formation at the platform of turbine blade simulator and the effect of withdrawal rate （V） on the stray grain phenomenon have been investigated using a macro-scale ProCAST coupled with a 3D Cel ular Automaton Finite Element （CAFE） model. The results indicate that the stray grains nucleate at the edges of platform at V=150μm·s-1 and 200μm·s-1. Using ProCAST computer simulation software, it was proven that the stray grain formation is signiifcantly dependent on the undercooling and the temperature ifeld distribution in the platform. The macroscopic curvature of the liquidus isotherm becomes markedly concave with an increase in the withdrawal rate. The probability of stray grain formation at the edges of platform can be increased by increasing the withdrawal rate in the range of 70μm·s-1 to 200μm·s-1.展开更多
To investigate the configuration consideration of expander in transcritical carbon dioxide two-stage compression cycle, the best place in the cycle should be searched for to reinvest the recovery work so as to improve...To investigate the configuration consideration of expander in transcritical carbon dioxide two-stage compression cycle, the best place in the cycle should be searched for to reinvest the recovery work so as to improve the system efficiency. The expander and the compressor are connected to the same shaft and integrated into one unit, with the latter being driven by the former, thus the transfer loss and leakage loss can be decreased greatly. In these systems, the expander can be either connected with the first stage compressor (shortened as DCDL cycle) or the second stage compressor (shortened as DCDH cycle), but the two configuration ways can get different performances. By setting up theoretical model for two kinds of expander configuration ways in the transcritical carbon dioxide two-stage compression cycle, the first and the second laws of thermodynamics are used to analyze the coefficient of performance, exergy efficiency, inter-stage pressure, discharge temperature and exergy losses of each component for the two cycles. From the model results, the performance of DCDH cycle is better than that of DCDL cycle. The analysis results are indispensable to providing a theoretical basis for practical design and operating.展开更多
The effects of strain rate on the microstructural evolution and deformation mechanism of a Ni-Co based superalloy were investigated by isothermal compression tests performed atγ'sub-solvus(1090℃)andγ'super-...The effects of strain rate on the microstructural evolution and deformation mechanism of a Ni-Co based superalloy were investigated by isothermal compression tests performed atγ'sub-solvus(1090℃)andγ'super-solvus temperatures(1150℃)with a wide strain rate range from 0.001 to 10 s^(-1)under a true strain of 0.693.Electron backscatter diffraction(EBSD),electron channeling contrast imaging(ECCI)and transmission electron microscope(TEM)techniques were used to characterize the microstructures.The results revealed that the dynamic recrystallization(DRX)volume fraction increased and stored energy of theγ'matrix grains decreased with increasing the strain rate duringγ'sub-solvus temperature deformation,while the opposite phenomena were observed duringγ'super-solvus temperature deformation.The comprehensive effect of initial grain size,primaryγ'phase,twins and adiabatic temperature rise led to these results.The primaryγ'particles undergone the deformation behavior within itself and obviously accelerated the DRX of the matrix.The microstructural evolution proved that discontinuous dynamic recrystallization(DDRX)was the dominant mechanism during the hot deformation carried out at bothγ'sub-solvus andγ'super-solvus temperatures.Primaryγ'particles obviously accelerated the nucleation step and retarded the growth step of DDRX duringγ'sub-solvus temperature deformation.Besides,the acceleration effect of primaryγ'particles on DDRX increased with the increase of strain rate.Continuous dynamic recrystallization(CDRX)was confirmed to be an assistant mechanism duringγ'super-solvus temperature deformation and was promoted with the increase of strain rate.展开更多
SO_(2)and NO emitted from coal-fired power plants have caused serious air pollution in China.In this study,a test system for NO oxidation using O_(3)is established.The basic characteristics of NO oxidation and product...SO_(2)and NO emitted from coal-fired power plants have caused serious air pollution in China.In this study,a test system for NO oxidation using O_(3)is established.The basic characteristics of NO oxidation and products forms are studied.A separate test system for the combined removal of SO_(2)and NO_(x)is also established,and the absorption characteristics of NO_(x)are studied.The characteristics of NO oxidation and NO_(x)absorption were verified in a 35 t·h^(-1)industrial boiler wet combined desulfurization and denitrification project.The operating economy of ozone oxidation wet denitrification technology is analyzed.The results show that O_(3)has a high rate and strong selectivity for NO oxidation.When O_(3)is insufficient,the primary oxidation product is NO_(2).When O_(3)is present in excess,NO_(2)continues to get oxidized to N_(2)O_(5)or NO_(3).The removal efficiency of NO_(2)in alkaline absorption system is low(only about 15%).NOx removal efficiency can be improved by oxidizing NO_(x)to N_(2)O_(5)or NO_(3)by increasing ozone ratio.When the molar ratio of O_(3)/NO is 1.77,the NOx removal efficiency reaches 90.3%,while the operating cost of removing NO_(x)per kilogram is 6.06 USD(NO_(2)).展开更多
A multi-burner-port annular flameless ceramic burner （MAFCB） of the shaftless stove for blast furnaces was designed. The characteristics of pressure drop, homogeneousness of the flows at burner ports, and distributi...A multi-burner-port annular flameless ceramic burner （MAFCB） of the shaftless stove for blast furnaces was designed. The characteristics of pressure drop, homogeneousness of the flows at burner ports, and distribution of the flows in the chambers and joint were studied by cold model experiments. This type of ceramic burner was successfully applied in 6# blast furnace at Liuzhou Iron ＆ Steel Co. Ltd. （LISC） and this practice proved that it could be used in the hot blast stove and other stoves with a higher efficiency and a higher steadiness of hot blast temperature at 1200℃. With the combustion of blast furnace gas alone, the thermal efficiency was up to 78.95%, saving energy remarkably.展开更多
The low-cycle fatigue （LCF） properties of DD10 （single-crystal） and DZ53 （columnar-grained） superalloys solidified by liquid-metal cooling （LMC） and high-rate solidification （HRS） processes have been systema...The low-cycle fatigue （LCF） properties of DD10 （single-crystal） and DZ53 （columnar-grained） superalloys solidified by liquid-metal cooling （LMC） and high-rate solidification （HRS） processes have been systematically investi- gated. It was found that the LCF life of DZ53 solidified by LMC was obviously better than that solidified by HRS. In contrast, for DD10, LMC showed no remarkable influences on LCF properties at high temperature and only improved LCF properties at intermediate temperature. Microstructure examination showed that the cracks generally initiated at microp- ores in the subsurface at intermediate temperature. However, the cracks occurred on the surface due to oxidation, or persistent slip bands near script-MC at high temperature. Therefore, the benefits of LMC technique can be attributed to both of the reduced casting defects which significantly affect the LCF properties at intermediate temperature and the improved microstructural homogeneity which was strongly correlated to the LCF properties of alloys at high temperature.展开更多
The effect of heat treatment on the microstructures and mechanical properties of a newly developed austenitic heat resistant steel(named as T8 alloy) for ultra-supercritical applications have been studied. Results sho...The effect of heat treatment on the microstructures and mechanical properties of a newly developed austenitic heat resistant steel(named as T8 alloy) for ultra-supercritical applications have been studied. Results show that the main phases in the alloy after solution treatment are γ and primary MX. Subsequent aging treatment causes the precipitation of M_(23)C_6 carbides along the grain boundaries and a small number of nanoscale MX inside the grains. In addition, with increasing the aging temperature and time, the morphology of M_(23)C_6 carbides changes from semi-continuous chain to continuous network.Compared with a commercial HR3C alloy, T8 alloy has comparable tensile strength, but higher stress rupture strength. The dominant cracking mechanism of the alloy during tensile test at room temperature is transgranular, while at high temperature, intergranular cracking becomes the main cracking mode, which may be caused by the precipitation of continuous M_(23)C_6 carbides along the grain boundaries. Typical intergranular cracking is the dominant cracking mode of the alloy at all stress rupture tests.展开更多
The surface of titanium dental implants is highly susceptible to aggressive fluoride ions in the oral environment. Nanotechnology has proven an effective approach to improve the stability and corrosion resistance of t...The surface of titanium dental implants is highly susceptible to aggressive fluoride ions in the oral environment. Nanotechnology has proven an effective approach to improve the stability and corrosion resistance of titanium by applying a passive film. In this study, we investigated the effects of fluoride on the corrosion behavior of nanostructured（NS） Ti-24 Nb-4 Zr-8 Sn（Ti2448） alloy in acidulated artificial saliva（AAS）at 37 ℃, and then conducted comparisons with its coarse grained（CG） counterpart. Electrochemical techniques, such as potentiodynamic polarization and electrochemical impedance spectroscopy（EIS）, as well as surface analysis including X-ray photoelectron spectroscopy（XPS） with argon ion sputtering, and scanning electronic microscopy（SEM） were employed to evaluate the effects of fluoride on sensitivity to pitting and the tolerance of Ti2448 to fluoride in AAS solution. The results demonstrate that corrosion current density increased with F-concentration. In all respects, the NS Ti2448 alloy presented corrosion resistance superior to that of its coarse grained（CG） counterpart at low F-concentrations（0.1%）.Furthermore, a high content of F-（1%） was shown to promote the active dissolution of both alloys by increasing the rate of corrosion. Following immersion in the fluoridated AAS solution for 60 days, a tissuefriendly compound, Ca3（PO4）2, was detected on the surface of the NS when F-= 0.01% and Na2 TiF6 was identified as the main component in the corrosion products of the CG as well as NS Ti2448 alloys when F-= 1%. High concentrations of F-produced pitting corrosion on the CG alloy, whereas NS Ti2448 alloy presented general corrosion in the form of lamellar separation under the same conditions. These findings demonstrate the superior corrosion resistance of the NS Ti2448 alloy as well as lower pitting sensitivity and higher tolerance to fluoride due mainly to grain refinement.展开更多
CoCrFeNiNb_(0.25)hypoeutectic high-entropy alloy(HEA)has shown good mechanical properties.However,due to interdendritic eutectics,it is challenging to further optimize the microstructure through cold rolling and annea...CoCrFeNiNb_(0.25)hypoeutectic high-entropy alloy(HEA)has shown good mechanical properties.However,due to interdendritic eutectics,it is challenging to further optimize the microstructure through cold rolling and annealing.The current study showed that hot defor-mation effectively tailored the hypoeutectic microstructure.We investigated the hot deformation behavior and microstructure evolution of the dual-phase CoCrFe-NiNb_(0.25) HEA at different temperatures from 800 to 1000℃and different strain rates from 0.01 to 10.00 s^(-1).The systematic investigation showed the deformation activation energy around 500 kJ·mol^(-1).Microstructure with refined grains and uniformly distributed Laves phases can be obtained after 70%compression at 900℃with a strain rate of 0.01 s^(-1).展开更多
Numerical simulation is used to investigate the flow field in a model centrifugal fan for steam power stations in order to improve the performance. During testing the model fan, it is found that the efficiency is only...Numerical simulation is used to investigate the flow field in a model centrifugal fan for steam power stations in order to improve the performance. During testing the model fan, it is found that the efficiency is only 62.5% with inlet box, without it the efficiency is 83%. In addition, the strong vibration of test rig is observed with inlet box. It would be highly desirable if the aerodynamics of the fan could be studied. Therefore, numerical simulation is carried out to investigate the internal flow characteristics of a model fan with inlet box. The results from CFD analysis show that the whole region of the inlet box is occupied by a spiral vortex rotating inversely as the rotor＇s direction, which significantly affect the most flow＇region inside the fan. For this reason, a dummy plate is arranged in the inlet box to impede the generation of the spiral vortex, the results from CFD after the reform demonstrate that the modification is quiet effective, the former large spiral vertex has been destroyed effectively, the large one is superseded in favor of two small vortexes. However, two small vortexes have little effect on the inner flow of the rotor and the following parts. Finally, the efficiency of the model fan is improved by the test and the strong vibration of the test rig disappears. This type of modification has been used in steam power stations, the fan efficiency raises to 84% successfully.展开更多
基金Project(2018BSHQYXMZZ32)supported by the Postdoctoral Science Foundation of Shaanxi Province of ChinaProject(20192109)supported by the State Key Laboratory for Mechanical Behavior of Materials,ChinaProjects(2017M623213,2018M633487)supported by the Postdoctoral Science Foundation of China
文摘After a standard heat treatment,the microstructural evolution with time during isothermal aging at 850°C and its effect on the creep rupture properties of the Ni-base superalloy M4706 at 870°C and 370 MPa are investigated.It is found that as the aging time increases from 0 to 5000 h,the average diameter of coarseγ′increases from 241 to 484 nm,and the distribution of the carbides at grain boundaries changes from discontinuous to continuous.Moreover,experimental observations on the microstructures of all the crept specimens reveal that dislocation bypassing controls the creep deformation.Thus,it is concluded that the transitions in the microstructures result in the degeneration of the creep rupture properties of the experimental alloy with aging time.
基金This work was supported by the National High-Tech Research and Development Plan of China (No2003AA522030)
文摘The process flow and the main devices of a new two-stage dry-fed coal gasification pilot plant with a throughout of 36 t/d are introduced in this paper. For comparison with the traditional one-stage gasifiers, the influences of the coal feed ratio between two stages on the performance of the gasifier are detailedly studied by a series of experiments. The results reveal that the two-stage gasification decreases the temperature of the syngas at the outlet of the gasifier, simplifies the gasification process, and reduces the size of the syngas cooler. Moreover, the cold gas efficiency of the gasifier can be improved by using the two-stage gasification. In our experiments, the efficiency is about 3%-6% higher than the existing one-stage gasifiers.
文摘The reasons of introducing cold air into pulverizer are analyzed for boilers with large capacity and high parameters. The temperature rises of the exhaust gas are calculated when varying the amount of the cold air. The hot primary air heater, a new technology, is developed to eliminate the cold air from the pulverized coal system. The applications, advantages and disadvantages are introduced in detail for the new device and system. It is concluded that introducing cold air into pulverizer is one of the major factors that causes the exhaust gas temperature of boilers with large capacity to be high. The amount of the cold air could be reduced signif icantly, even to zero in some cases by adopting the hot primary air heater, which drops the exhaust gas temperature of the boiler effectively. The hot primary air heater, which could play part roles of the steam-air heater or the hot air recirculation system, could also be used to adjust the exhaust gas temperature within the range of 20 ℃ by controlling the flow rate of the cooling medium. Moreover, the startup period of the steam-air heater or the hot air recirculation system will be shortened, which is a unique advantage of the hot primary air heater among the measures to drop the exhaust gas temperature.
基金supported by the Science and Technology Project of China Huaneng Group Co.,Ltd.Research on Key Technologies for Monitoring and Protection of Offshore Wind Power Underwater Equipment(HNKJ21-H40).
文摘As the core facility of offshore wind power systems,the structural safety of offshore booster stations directly impacts the stable operation of entire wind farms.With the global energy transition toward green and lowcarbon goals,offshore wind power has emerged as a key renewable energy source,yet its booster stations face harsh marine environments,including persistent wave impacts,salt spray corrosion,and equipment-induced vibrations.Traditional monitoring methods relying on manual inspections and single-dimensional sensors suffer from critical limitations:low efficiency,poor real-time performance,and inability to capture millinewton-level stress fluctuations that signal early structural fatigue.To address these challenges,this study proposes a biomechanics-driven structural safety monitoring system integrated with deep learning.Inspired by biological stress-sensing mechanisms,the system deploys a distributedmulti-dimensional force sensor network to capture real-time stress distributions in key structural components.A hybrid convolutional neural network-radial basis function(CNN-RBF)model is developed:the CNN branch extracts spatiotemporal features from multi-source sensing data,while the RBF branch reconstructs the nonlinear stress field for accurate anomaly diagnosis.The three-tier architectural design—data layer(distributed sensor array),function layer(CNN-RBF modeling),and application layer(edge computing terminal)—enables a closedloop process from high-resolution data collection to real-time early warning,with data processing delay controlled within 200 ms.Experimental validation against traditional SOM-based systems demonstrates significant performance improvements:monitoring accuracy increased by 19.8%,efficiency by 23.4%,recall rate by 20.5%,and F1 score by 21.6%.Under extreme weather(e.g.,typhoons and winter storms),the system’s stability is 40% higher,with user satisfaction improving by 17.2%.The biomechanics-inspired sensor design enhances survival rates in salt fog(85.7%improvement)and dynamic loads,highlighting its robust engineering applicability for intelligent offshore wind farm maintenance.
基金supported by the National Key Research and Development Program of China(No.2018YFB1501405)the National Natural Science Foundation of China(No.52476185).
文摘SnS has emerged as an attractive catalyst for the electrochemical CO_(2)reduction reaction(CO_(2)RR)to formate,while its long-term operational stability is hindered by the self-reduction of Sn^(2+) and sulfur dissolution.Thus,maintaining high current efficiency across a wide negative potential range to achieve high production rates of formate remains a significant challenge.In this study,we present a heterostructure constructed with SnS and CuS for efficient CO_(2)RR to formate.The SnS-CuS(30)exhibits a remarkable formate Faradaic efficiency(FE_(f))of 93.94%at−1 V vs.reversible hydrogen electrode(RHE)and demonstrates long-term stability for 7.5 h,maintaining high activity(with an average FE_(f)of 85.6%)across a wide negative potential range(from-0.8 to-1.2 V(vs.RHE)).The results reveal that the heterogeneous interface between SnS and CuS mitigates the self-reduction issue of SnS by sacrificing Cu^(2+),highlighting that the true active species is SnS,which effectively resists structural changes during the electrolysis process under the protection of CuS.The synergistic interaction within the CuS and SnS heterostructure,combined with the tendency for electron self-conduction,enables the catalyst to maintain high formate activity and selectivity across a wide potential range.Furthermore,theoretical results further indicate that the incorporation of CuS enhances CO_(2)adsorption and lowers the energy barrier for the formation of formate intermediates.This study inspires the concept of applying protective layers to active species,promoting high selectivity in Sn-based electrocatalysts.
基金supported by the Jingneng Shiyan Thermal Power Co.,Ltd.(TPRI/TR-CA-006-2023)Huaihe Energy Power Group Co.,Ltd.(TPRI/TR-CA-040-2023)Xi'an Thermal Power Research Institute Co.,Ltd.(TPRI/TR-CA-110-2021A/H1).
文摘Thermal power generation systems have stringent requirements for water and steam quality,i.e.,condensate water quality is one of the critical issues.In this paper,we designed a two-layer model based on an autoencoder and expert knowledge to achieve the early warning and causal analysis of condensate water quality abnormalities.An early warning model using an autoencoder model is built based on the historical data affecting the condensate water quality.Next,an analytical model of condensate water quality abnormalities was then developed by combining expert knowledge and trend test algorithms.Two different datasets were used to test the proposed model,respectively.The accuracy of the autoencoder model in the short-period test set is 88.83%,which shows that the early warning model can accurately analyze the condensate water quality data and achieve the purpose of early warning.For the long-time period test set,the model can correctly identify each abnormality and simultaneously indicates the cause of the abnormal condensate water quality.The proposed model can correctly identify abnormal working conditions and it is applicable to other thermal power plants.
基金supported by the National Natural Science Foundation of China(No.52377212 and 51877173)program of Beijing Huairou Laboratory(ZD2022006A)+2 种基金the Key R&D Project of Shaanxi Province(2023-YBGY-057)the State Key Laboratory of Electrical Insulation and Power Equipment(EIPE22314,EIPE22306)the Natural Science Basic Research Program of Shaanxi(No.2023-JC-QN-0483).
文摘Reversible solid oxide cells(RSOCs)are capable of converting various energy resources,between electricity and chemical fuels,with high efficiency and flexibility,making them suitable for grid balancing and renewable energy consumption.However,the practical application of RSOCs is still limited by the insufficient activity and stability of the electrodes in different operating modes.Herein,a highly efficient symmetrical electrode composed of La_(0.3)Sr_(0.6)Ti_(0.1)Co_(0.2)Fe_(0.7)O_(3-δ)(LSTCF)nanofibers and in situ exsolved Co_(3)Fe_(7) nanoparticles is developed for boosting the performance of RSOCs.The reversible phase transition,high activity and stability of the electrode have been confirmed by a combination of experimental(e.g.,transmission electron microscopy and X-ray absorption fine structure)and computational studies.Electrolyte-supported RSOCs with the symmetrical electrode demonstrate excellent catalytic activity and stability,achieving a high peak power density of 0.98 W cm^(-2)in the fuel cell mode using H_(2)as the fuel(or 0.53 W cm^(-2)using CH_(4)as the fuel)and a high current density of 1.09 A cm^(-2) at 1.4 V in the CO_(2)electrolysis mode(or 1.03 A cm^(-2)at 1.3 V for H_(2)O electrolysis)at 800℃while maintaining excellent durability for over 100 h.
基金supported by the CSEE Youth Science & Technology Innovation Project (No.003)National Energy Applied Technology Research & Demonstration Project (No.NY20110102-1)
文摘Aging precipitation behavior and mechanical properties of Inconel 617 superalloy aged at 760℃ for up to 10000 h were investigated. The results showed that the precipitates of the aged alloy are M23C6 and M6C carbides and γ phase. The carbide particles precipitated both at the grain boundaries and within grains, and the γ phase particles were situated at intragranular sites in the process of aging. The carbide particles were discontinuously dispersed at grain boundaries after aging for 3000 h, while after aged for 5000 h the carbide particles are merged. The precipitates inside grains remained stable even after aging for 10000 h. The hardness was increased for the alloy aged for 300 h up to 3000 h, which was resulted primarily from the precipitation of carbides as discrete particles both at the grain boundaries and inside grains. Small quantity γ precipitates were formed inside grains, to some extent, which contributed to an enhanced hardness. However, a decrease of the hardness was observed after aging for 5000 h. A significant drop in toughness of the alloy aged for 300 h was attributed to the reduction of the bonding interface strength when carbides precipitated at grain boundaries. Thereafter, the toughness decreased slowly with the prolonged aging time. The high temperature tensile properties of the aged alloy are rather stable even aged for 300-3000 h.
基金Supported by the "Twelfth Five-Year" National Science and Technology Support Program (2011BAK06B04)
文摘Candidate materials for water wall of supercritical and ultra-supercritical utility boilers,T23 and T24,were chosen as the experimental samples and exposed to oxidizing atmosphere,reducing atmosphere and oxidizing/reducing alternating atmosphere separately.The corrosion temperature was 450-550?C.The effects of oxygen con-tent and temperature on the corrosion in reducing atmosphere and alternating atmosphere were investigated.The scanning electron microscope(SEM) and energy dispersive spectrometer(EDS) were used to examine the corroded samples.The results show that the corrosion kinetics of T23 and T24 can be described by the double logarithmic equation and parabolic equation respectively.To describe the corrosion of materials accurately it is not sufficient to analyze the macro-mass gain and the macro-thickness of the corroded layer only,but the EDS should be applied to examine the migration depth of corrosive elements O and S.It is revealed that the corrosion becomes more severe when H2S is present in the corrosive gas.S is more active than O,and Cr can reduce the migration of oxygen but not S.The combination corrosion of S and O and pure [S] has a stronger corrodibility than pure H2S.T24 suffers the most severe corrosion at oxygen content of 0.8%.Corrosion is aggravated when the corrosion temperature is above 450 ℃ in the alternating atmosphere.T23 has better corrosion resistance than T24 and W contributes a lot to the corrosion resistance of T23.
基金financially supported by the fund of the State Key Laboratory of Solidifi cation Processing at NWPU(No.SKLSP201407)
文摘The mechanism of stray grain formation at the platform of turbine blade simulator and the effect of withdrawal rate （V） on the stray grain phenomenon have been investigated using a macro-scale ProCAST coupled with a 3D Cel ular Automaton Finite Element （CAFE） model. The results indicate that the stray grains nucleate at the edges of platform at V=150μm·s-1 and 200μm·s-1. Using ProCAST computer simulation software, it was proven that the stray grain formation is signiifcantly dependent on the undercooling and the temperature ifeld distribution in the platform. The macroscopic curvature of the liquidus isotherm becomes markedly concave with an increase in the withdrawal rate. The probability of stray grain formation at the edges of platform can be increased by increasing the withdrawal rate in the range of 70μm·s-1 to 200μm·s-1.
文摘To investigate the configuration consideration of expander in transcritical carbon dioxide two-stage compression cycle, the best place in the cycle should be searched for to reinvest the recovery work so as to improve the system efficiency. The expander and the compressor are connected to the same shaft and integrated into one unit, with the latter being driven by the former, thus the transfer loss and leakage loss can be decreased greatly. In these systems, the expander can be either connected with the first stage compressor (shortened as DCDL cycle) or the second stage compressor (shortened as DCDH cycle), but the two configuration ways can get different performances. By setting up theoretical model for two kinds of expander configuration ways in the transcritical carbon dioxide two-stage compression cycle, the first and the second laws of thermodynamics are used to analyze the coefficient of performance, exergy efficiency, inter-stage pressure, discharge temperature and exergy losses of each component for the two cycles. From the model results, the performance of DCDH cycle is better than that of DCDL cycle. The analysis results are indispensable to providing a theoretical basis for practical design and operating.
基金the financial support from the National Natural Science Foundation of China(No.51671189)the Ministry of Science and Technology of China(Nos.2017YFA0700703 and 2019YFA0705304)。
文摘The effects of strain rate on the microstructural evolution and deformation mechanism of a Ni-Co based superalloy were investigated by isothermal compression tests performed atγ'sub-solvus(1090℃)andγ'super-solvus temperatures(1150℃)with a wide strain rate range from 0.001 to 10 s^(-1)under a true strain of 0.693.Electron backscatter diffraction(EBSD),electron channeling contrast imaging(ECCI)and transmission electron microscope(TEM)techniques were used to characterize the microstructures.The results revealed that the dynamic recrystallization(DRX)volume fraction increased and stored energy of theγ'matrix grains decreased with increasing the strain rate duringγ'sub-solvus temperature deformation,while the opposite phenomena were observed duringγ'super-solvus temperature deformation.The comprehensive effect of initial grain size,primaryγ'phase,twins and adiabatic temperature rise led to these results.The primaryγ'particles undergone the deformation behavior within itself and obviously accelerated the DRX of the matrix.The microstructural evolution proved that discontinuous dynamic recrystallization(DDRX)was the dominant mechanism during the hot deformation carried out at bothγ'sub-solvus andγ'super-solvus temperatures.Primaryγ'particles obviously accelerated the nucleation step and retarded the growth step of DDRX duringγ'sub-solvus temperature deformation.Besides,the acceleration effect of primaryγ'particles on DDRX increased with the increase of strain rate.Continuous dynamic recrystallization(CDRX)was confirmed to be an assistant mechanism duringγ'super-solvus temperature deformation and was promoted with the increase of strain rate.
基金Huaneng Group Science and Technology Project(HNKJ17-H14)the Project of National Science and Technology Supporting Plan(2014BAA07B00)for their financial support。
文摘SO_(2)and NO emitted from coal-fired power plants have caused serious air pollution in China.In this study,a test system for NO oxidation using O_(3)is established.The basic characteristics of NO oxidation and products forms are studied.A separate test system for the combined removal of SO_(2)and NO_(x)is also established,and the absorption characteristics of NO_(x)are studied.The characteristics of NO oxidation and NO_(x)absorption were verified in a 35 t·h^(-1)industrial boiler wet combined desulfurization and denitrification project.The operating economy of ozone oxidation wet denitrification technology is analyzed.The results show that O_(3)has a high rate and strong selectivity for NO oxidation.When O_(3)is insufficient,the primary oxidation product is NO_(2).When O_(3)is present in excess,NO_(2)continues to get oxidized to N_(2)O_(5)or NO_(3).The removal efficiency of NO_(2)in alkaline absorption system is low(only about 15%).NOx removal efficiency can be improved by oxidizing NO_(x)to N_(2)O_(5)or NO_(3)by increasing ozone ratio.When the molar ratio of O_(3)/NO is 1.77,the NOx removal efficiency reaches 90.3%,while the operating cost of removing NO_(x)per kilogram is 6.06 USD(NO_(2)).
文摘A multi-burner-port annular flameless ceramic burner （MAFCB） of the shaftless stove for blast furnaces was designed. The characteristics of pressure drop, homogeneousness of the flows at burner ports, and distribution of the flows in the chambers and joint were studied by cold model experiments. This type of ceramic burner was successfully applied in 6# blast furnace at Liuzhou Iron ＆ Steel Co. Ltd. （LISC） and this practice proved that it could be used in the hot blast stove and other stoves with a higher efficiency and a higher steadiness of hot blast temperature at 1200℃. With the combustion of blast furnace gas alone, the thermal efficiency was up to 78.95%, saving energy remarkably.
基金financially supported by the National Natural Science Foundation of China under Grant Nos.51631008,51101160 and 2010CB631201
文摘The low-cycle fatigue （LCF） properties of DD10 （single-crystal） and DZ53 （columnar-grained） superalloys solidified by liquid-metal cooling （LMC） and high-rate solidification （HRS） processes have been systematically investi- gated. It was found that the LCF life of DZ53 solidified by LMC was obviously better than that solidified by HRS. In contrast, for DD10, LMC showed no remarkable influences on LCF properties at high temperature and only improved LCF properties at intermediate temperature. Microstructure examination showed that the cracks generally initiated at microp- ores in the subsurface at intermediate temperature. However, the cracks occurred on the surface due to oxidation, or persistent slip bands near script-MC at high temperature. Therefore, the benefits of LMC technique can be attributed to both of the reduced casting defects which significantly affect the LCF properties at intermediate temperature and the improved microstructural homogeneity which was strongly correlated to the LCF properties of alloys at high temperature.
基金supported financially by the National Natural Science Foundation of China (Nos. 11332010,51671189 and 51701210)the Project from China Huaneng Group Co. Ltd. (No. ZD-15-HJK02)
文摘The effect of heat treatment on the microstructures and mechanical properties of a newly developed austenitic heat resistant steel(named as T8 alloy) for ultra-supercritical applications have been studied. Results show that the main phases in the alloy after solution treatment are γ and primary MX. Subsequent aging treatment causes the precipitation of M_(23)C_6 carbides along the grain boundaries and a small number of nanoscale MX inside the grains. In addition, with increasing the aging temperature and time, the morphology of M_(23)C_6 carbides changes from semi-continuous chain to continuous network.Compared with a commercial HR3C alloy, T8 alloy has comparable tensile strength, but higher stress rupture strength. The dominant cracking mechanism of the alloy during tensile test at room temperature is transgranular, while at high temperature, intergranular cracking becomes the main cracking mode, which may be caused by the precipitation of continuous M_(23)C_6 carbides along the grain boundaries. Typical intergranular cracking is the dominant cracking mode of the alloy at all stress rupture tests.
基金supported partially by Chinese MoST (2016YFC1102601)the National Natural Science Foundation of China (Nos. 51271180, 51631007, and 31560265)the Key Research Program of Frontier Sciences, CAS (No. QYZDJSSW-JSC031)
文摘The surface of titanium dental implants is highly susceptible to aggressive fluoride ions in the oral environment. Nanotechnology has proven an effective approach to improve the stability and corrosion resistance of titanium by applying a passive film. In this study, we investigated the effects of fluoride on the corrosion behavior of nanostructured（NS） Ti-24 Nb-4 Zr-8 Sn（Ti2448） alloy in acidulated artificial saliva（AAS）at 37 ℃, and then conducted comparisons with its coarse grained（CG） counterpart. Electrochemical techniques, such as potentiodynamic polarization and electrochemical impedance spectroscopy（EIS）, as well as surface analysis including X-ray photoelectron spectroscopy（XPS） with argon ion sputtering, and scanning electronic microscopy（SEM） were employed to evaluate the effects of fluoride on sensitivity to pitting and the tolerance of Ti2448 to fluoride in AAS solution. The results demonstrate that corrosion current density increased with F-concentration. In all respects, the NS Ti2448 alloy presented corrosion resistance superior to that of its coarse grained（CG） counterpart at low F-concentrations（0.1%）.Furthermore, a high content of F-（1%） was shown to promote the active dissolution of both alloys by increasing the rate of corrosion. Following immersion in the fluoridated AAS solution for 60 days, a tissuefriendly compound, Ca3（PO4）2, was detected on the surface of the NS when F-= 0.01% and Na2 TiF6 was identified as the main component in the corrosion products of the CG as well as NS Ti2448 alloys when F-= 1%. High concentrations of F-produced pitting corrosion on the CG alloy, whereas NS Ti2448 alloy presented general corrosion in the form of lamellar separation under the same conditions. These findings demonstrate the superior corrosion resistance of the NS Ti2448 alloy as well as lower pitting sensitivity and higher tolerance to fluoride due mainly to grain refinement.
基金financially supported by the National Key R&D Program of China (No.2018YFC0310400)the Research Fund of the State Key Laboratory of Solidification Processing,China (Nos.2020-TS-06 and 2021-TS-02)
文摘CoCrFeNiNb_(0.25)hypoeutectic high-entropy alloy(HEA)has shown good mechanical properties.However,due to interdendritic eutectics,it is challenging to further optimize the microstructure through cold rolling and annealing.The current study showed that hot defor-mation effectively tailored the hypoeutectic microstructure.We investigated the hot deformation behavior and microstructure evolution of the dual-phase CoCrFe-NiNb_(0.25) HEA at different temperatures from 800 to 1000℃and different strain rates from 0.01 to 10.00 s^(-1).The systematic investigation showed the deformation activation energy around 500 kJ·mol^(-1).Microstructure with refined grains and uniformly distributed Laves phases can be obtained after 70%compression at 900℃with a strain rate of 0.01 s^(-1).
文摘Numerical simulation is used to investigate the flow field in a model centrifugal fan for steam power stations in order to improve the performance. During testing the model fan, it is found that the efficiency is only 62.5% with inlet box, without it the efficiency is 83%. In addition, the strong vibration of test rig is observed with inlet box. It would be highly desirable if the aerodynamics of the fan could be studied. Therefore, numerical simulation is carried out to investigate the internal flow characteristics of a model fan with inlet box. The results from CFD analysis show that the whole region of the inlet box is occupied by a spiral vortex rotating inversely as the rotor＇s direction, which significantly affect the most flow＇region inside the fan. For this reason, a dummy plate is arranged in the inlet box to impede the generation of the spiral vortex, the results from CFD after the reform demonstrate that the modification is quiet effective, the former large spiral vertex has been destroyed effectively, the large one is superseded in favor of two small vortexes. However, two small vortexes have little effect on the inner flow of the rotor and the following parts. Finally, the efficiency of the model fan is improved by the test and the strong vibration of the test rig disappears. This type of modification has been used in steam power stations, the fan efficiency raises to 84% successfully.
