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Unraveling precipitation evolution and strengthening function of the Al-Zn-Mg-Cu alloys with various Zn contents:Multiple experiments and integrated internal-state-variable modeling 被引量:5
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作者 Jie Tang Mingcai Liu +5 位作者 Guowei Bo Fulin Jiang Chunhui Luo Jie Teng Dingfa Fu Hui Zhang 《Journal of Materials Science & Technology》 SCIE EI CAS CSCD 2022年第21期130-150,共21页
Zn content is one of the most concerned factors in the development of next generation ultra-strength Al-Zn-Mg-Cu alloys owing to its essential role in precipitation strengthening.In the present work,the underlying fun... Zn content is one of the most concerned factors in the development of next generation ultra-strength Al-Zn-Mg-Cu alloys owing to its essential role in precipitation strengthening.In the present work,the underlying functions of Zn content in precipitation evolution and strengthening function of Al-Zn-Mg-Cu alloys were systematically investigated by combining multiple experiments and an integrated internalstate-variable model.The experimental results indicated that the increased Zn content in Al-Zn-Mg-Cu alloys would promote the development of precipitates and enhance aging hardening.The diffusion flux of soluble Zn and the coordination of Mg atom controlled the crystallographic microstructures evolution during precipitates nucleation,growth and transition processes.By integrating precipitation development with electrical resistivity and hardness evolutions,an improved internal-state-variable physical model was then developed for the aging responses of Al-Zn-Mg-Cu alloys.The unified model considered the intrinsic characteristics of precipitates such as crystallographic orientation,morphology,component,and distribution.The specific improvements were to balance the combined functions of Zn element and Mg element and consider the plate-like morphology and directed growth as indicated by experiments.This model was also adaptive to heat-treatment variables and chemical compositions,and owned the notable advantages to simultaneously rationalize the observed microstructural characteristics,mechanical and electrical properties following artificial aging of Al-Zn-Mg-Cu alloys.In addition,a preliminary model framework between electrical resistivity and hardness for Al-Zn-Mg-Cu alloys was established. 展开更多
关键词 Al-Zn-Mg-Cu alloys PRECIPITATION Strengthening In situ electrical resistivity MODELING
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水热耦合热解方法制备炼铁用高品质生物质炭 被引量:2
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作者 王广伟 阚光泽 +1 位作者 宁晓钧 王川 《中国冶金》 北大核心 2025年第2期86-93,共8页
以废木料为原料,采用水热耦合热解方法制备炼铁用高品质生物质炭,研究了水热耦合热解工艺参数对制备生物质炭物化属性的影响。结果表明,水热炭化能够高效脱除生物质原料中水溶性矿物元素,废木料水热炭中碱金属质量分数为0.0329%,达到特... 以废木料为原料,采用水热耦合热解方法制备炼铁用高品质生物质炭,研究了水热耦合热解工艺参数对制备生物质炭物化属性的影响。结果表明,水热炭化能够高效脱除生物质原料中水溶性矿物元素,废木料水热炭中碱金属质量分数为0.0329%,达到特低碱度煤的水平。水热过程对挥发分的脱除效果稍差,废木料水热炭挥发分质量分数为64.83%,远高于高炉用烟煤和无烟煤的水平,需要结合热解炭化进一步提升品质。废木料水热炭热解过程挥发分得到了有效脱除,废木料热解炭(H-PC)挥发分质量分数为4.18%~29.74%,固定碳含量和热值也得到明显提升,600℃下热解30 min的H-PC热值、质量收得率和能量收得率相对最佳,分别达到了33.63 MJ/kg、45.18%、61.67%。热解温度对H-PC的物化属性的影响远大于热解时间,随热解温度和时间升高,H-PC比表面积先增加而后减小,碳微晶结构逐渐致密,有机官能团的种类和数量逐渐减少,H-PC样品的芳香化程度逐渐加深。以上系统研究表明,采用水热耦合热解方法制备的生物质炭能够满足高炉炼铁对固体燃料的性能要求,热解温度为600℃、热解时间为30 min时制备的样品性能与无烟煤接近,可以作为低碳燃料应用于高炉炼铁生产。发展水热耦合热解炭化技术是实现生物质资源在高炉炼铁工序中高效利用的关键,该研究可为制备高炉低碳燃料的研究提供参考。 展开更多
关键词 低碳炼铁 生物质 炭化 热解 水热 微观结构
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生物质炭作为电炉发泡剂的性能分析与替代潜力
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作者 王广伟 魏康 +5 位作者 徐迎铁 陶轩 詹晓婷 刘江斌 宁晓钧 王川 《中国冶金》 北大核心 2025年第9期132-140,共9页
泡沫渣技术是超高功率电炉炼钢的核心工艺,对提升热效率、保护炉衬及优化钢水质量至关重要。以生物质炭为研究对象,系统分析了其作为发泡剂的性能及影响因素,并与传统化石类发泡剂(焦炭、石墨、无烟煤)进行对比。试验选用废木块炭、玉... 泡沫渣技术是超高功率电炉炼钢的核心工艺,对提升热效率、保护炉衬及优化钢水质量至关重要。以生物质炭为研究对象,系统分析了其作为发泡剂的性能及影响因素,并与传统化石类发泡剂(焦炭、石墨、无烟煤)进行对比。试验选用废木块炭、玉米秸秆炭、废竹子炭及工业木炭,结合化学配制的电炉渣,通过高温发泡试验与综合发泡指数(K)评价其发泡能力。结果表明,废木块炭因固定碳高、灰分低,展现出最优综合性能;玉米秸秆炭因灰分高及碱金属含量过高,显著降低炉渣黏度,导致发泡面积和持续时间均最差;废竹子炭虽固定碳最高,但灰分中高钾元素加剧了泡沫稳定性劣化,综合性能次于废木块炭。与化石类发泡剂相比,石墨的最大发泡面积和综合发泡指数最高,但工业木炭凭借较长的发泡时间和低碳环保特性,展现出替代潜力。研究进一步揭示了炉渣碱度、黏度及表面张力对发泡性能的协同影响,指出生物质炭灰分中的碱金属(如钾、钠)通过破坏硅氧网络降低黏度,但过量会缩短泡沫寿命。本研究契合“双碳”战略下绿色冶金的发展需求,为生物质炭在电炉炼钢中的规模化应用提供了理论依据。 展开更多
关键词 电炉炼钢 生物质炭 泡沫渣 发泡剂 碱金属
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废塑料水热炭高炉喷吹基础性能分析 被引量:11
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作者 宁晓钧 滕海鹏 +3 位作者 王广伟 张建良 张楠 王川 《钢铁》 CAS CSCD 北大核心 2020年第8期123-129,共7页
为了减轻废塑料对环境的污染,同时降低炼铁生产化石燃料的消耗,利用亚临界水热法处理废塑料。分析得到的固体产物(水热炭)的着火点、爆炸性、燃烧性和反应性,从而探究废塑料水热炭应用于高炉喷吹的可行性。研究结果表明,以塑料软管(PVC... 为了减轻废塑料对环境的污染,同时降低炼铁生产化石燃料的消耗,利用亚临界水热法处理废塑料。分析得到的固体产物(水热炭)的着火点、爆炸性、燃烧性和反应性,从而探究废塑料水热炭应用于高炉喷吹的可行性。研究结果表明,以塑料软管(PVC)为原料制备的水热炭HTC-1的工业分析结果近似于烟煤,和无烟煤(YJ)混合后能有效地改善其燃烧性能和反应性能。用饮料瓶(PET)制备的水热炭HTC-2固定碳质量分数低(3.33%),挥发分质量分数高达96.67%,所以在保证安全喷吹的前提下需要严格控制添加量。 展开更多
关键词 废塑料 水热处理 水热炭 高炉喷吹
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回转窑处理固体废弃物的研究进展 被引量:11
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作者 王广伟 刘嘉雯 +3 位作者 李仁国 徐坤 宁晓钧 王川 《中国冶金》 CAS CSCD 北大核心 2023年第10期1-7,16,共8页
随着工业化进程的推进、居民生活水平的提高,工业固废和城市固废产出量的逐年增长与绿色和谐的生态环境相悖。传统的固废处理方式多为填埋、堆肥和焚烧等,但以上处理方式均存在污染环境、资源回收利用率低等问题。近年来回转窑因其处理... 随着工业化进程的推进、居民生活水平的提高,工业固废和城市固废产出量的逐年增长与绿色和谐的生态环境相悖。传统的固废处理方式多为填埋、堆肥和焚烧等,但以上处理方式均存在污染环境、资源回收利用率低等问题。近年来回转窑因其处理量大、操作简单、成本低等特点而被广泛研究。含锌铁粉尘能在回转窑中实现脱锌处置,得到可外售的次氧化锌粉和可返回烧结工序的含铁二次资源。含铬污泥经回转窑热解后,完成有毒Cr6+到无毒Cr3+的转化,并满足国家规定的排放标准。回转窑热解是处置废轮胎的工艺中回收利用限度最大的技术,该方法得到的产物热值高、污染小且便于运输,是国家政策支持的废轮胎二次利用方法。生物质能是唯一可再生的碳源,热解技术能够提高生物质的发热值及能量密度,回转窑作为生物质裂解最常用的装置,为生物质能的利用及排污降碳提供了基础。脱硫石膏的回转窑干燥煅烧一体化工艺设备运作简便,且适用于废弃产线的改造,为闲置回转窑带来经济价值。综上,回转窑处置固体废弃物被认为是一种低碳高效处置固废的方法,将会是绿色经济发展和产业结构转型升级的必经之路。 展开更多
关键词 回转窑 含锌铁粉尘 含铬污泥 废轮胎 热解
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高炉内添加半焦对料柱熔滴特性及焦炭溶损的影响 被引量:4
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作者 田曾超 湛文龙 +4 位作者 韩鹏 王川 何志军 张军红 庞清海 《中国冶金》 CAS CSCD 北大核心 2023年第11期55-61,共7页
随着“碳达峰”“碳中和”政策的推进,钢铁企业面临着超低碳排放的压力,降低焦炭消耗是实现高炉低碳冶炼的重要举措之一,半焦具有与焦炭相近的理化性质,且能满足高炉炼铁的基本需要,可作为焦炭的替代品。模拟高炉实际工况对添加半焦后... 随着“碳达峰”“碳中和”政策的推进,钢铁企业面临着超低碳排放的压力,降低焦炭消耗是实现高炉低碳冶炼的重要举措之一,半焦具有与焦炭相近的理化性质,且能满足高炉炼铁的基本需要,可作为焦炭的替代品。模拟高炉实际工况对添加半焦后的炉料进行了熔滴特性及焦炭溶损程度的相关研究,进而探讨半焦替代焦炭用于高炉炼铁的可行性。结果表明,矿焦混装比未混装时的熔滴性能更优,当添加半焦比例从30%降低到10%时,熔滴特征值S由774 kPa·℃下降至597 kPa·℃,最大压差ΔP_(MAX)由13.66 kPa降低到11.79 kPa,软化区间变宽且位置下降,熔融区间收窄变小,软熔区间大小和位置逐渐接近于混装焦炭时的情况,料柱的透气性良好;添加半焦后的熔滴物相中渣相成分更为稳定,且Fe的还原度更高;添加半焦能够在一定程度上减小焦炭的孔隙率,降低焦炭的溶损程度,对焦炭起到良好的保护作用,改善料柱的透气性。本研究证明半焦替代冶金焦炭有效可行,为高炉使用半焦提供理论基础和技术指导。 展开更多
关键词 高炉 含铁炉料 半焦 焦炭溶损 熔滴特性
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不同炉料结构高炉实现低碳排放的解析 被引量:33
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作者 金永龙 何志军 王川 《钢铁》 CAS CSCD 北大核心 2019年第7期8-16,共9页
为了进一步实现高炉低碳排放目标,对以烧结矿或球团矿为主导的炉料结构进行比较分析。首先列举了国内外不同炉料结构高炉的操作参数和生产指标,并利用炉料冶金性能试验、物料平衡和热平衡计算、Rist操作线等分析方法对典型的以烧结矿为... 为了进一步实现高炉低碳排放目标,对以烧结矿或球团矿为主导的炉料结构进行比较分析。首先列举了国内外不同炉料结构高炉的操作参数和生产指标,并利用炉料冶金性能试验、物料平衡和热平衡计算、Rist操作线等分析方法对典型的以烧结矿为主的宝钢炉料结构和低燃料消耗进行深入解析,同时对以球团矿占主导的瑞典SSAB炉料结构的低燃料消耗指标进行比较。从高炉实际数据分析可以得出,低燃料消耗和炉料结构的关系是十分密切的,高入炉矿品位、低渣量、高的煤气利用率是实现低燃耗的关键。在宝钢的实际操作中,通过优化炉料结构、降低燃耗可以减少8%~10%的碳排放,而瑞典高炉燃耗更低,可实现更低的碳排放。研究结果可对国内外高炉低碳排放的生产操作提供借鉴。 展开更多
关键词 高炉 炉料结构 物料平衡和热平衡 低燃料比 低碳排放
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基于DNN的烧结终点预报及智能调节系统开发 被引量:2
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作者 田曾超 湛文龙 +3 位作者 康靖雅 王川 韩啸 何志军 《烧结球团》 北大核心 2023年第6期101-108,共8页
烧结工序作为传统长流程钢铁生产过程中的重要环节之一,其烧结矿产、质量直接影响炼铁生产的效益,而烧结终点作为检测烧结生产状态的重要指标,对其进行准确预报将对生产产生有效的推动作用。设计了基于Python语言的深度神经网络(DNN)预... 烧结工序作为传统长流程钢铁生产过程中的重要环节之一,其烧结矿产、质量直接影响炼铁生产的效益,而烧结终点作为检测烧结生产状态的重要指标,对其进行准确预报将对生产产生有效的推动作用。设计了基于Python语言的深度神经网络(DNN)预报模型,将训练好的模型应用于烧结终点预报,建立最终模型的均方差损失达到了0.375,精确度高,可满足现场要求。同时,从影响烧结终点的重要参数出发,构建烧结终点模糊控制器调节烧结终点,并构建点火温度智能化调节模型、混合水分优化模型和烧结矿化学成分区间优化控制方式来辅助调节烧结终点。最终使用Python语言完成烧结终点预报及操作指导系统的开发工作,实现了烧结终点的准确预报与烧结终点异常后的全方位、多角度智能化处理,构建了在线监测、终点预报、终点预报模型优化、异常报警、异常处理于一体的智能控制系统,为烧结生产人员实现烧结终点全流程优化提供有利指导。 展开更多
关键词 烧结终点 终点预报 深度神经网络 深度学习 智能控制
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Development of calcium coke for CaC2 production using calcium carbide slag and coking coal 被引量:9
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作者 Xu-zhong Gong Jun-qiang Zhang +5 位作者 Zhi Wang Dong Wang Jun-hao Liu Xiao-dong Jing Guo-yu Qian Chuan Wang 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS CSCD 2021年第1期76-87,共12页
A type of calcium coke was developed for use in the oxy-thermal process of calcium carbide production.The calcium coke was prepared by the co-pyrolysis of coking coal and calcium carbide slag, which is a solid waste g... A type of calcium coke was developed for use in the oxy-thermal process of calcium carbide production.The calcium coke was prepared by the co-pyrolysis of coking coal and calcium carbide slag, which is a solid waste generated from the chlor-alkali industry.The characteristics of the calcium cokes under different conditions were analyzed experimentally and theoretically.The results show that the thermal strength of calcium coke increased with the increase in the coking coal proportion, and the waterproof property of calcium coke also increased with increased carbonation time.The calcium coke can increase the contact area of calcium and carbon in the calcium carbide production process.Furthermore, the pore structure of the calcium coke can enhance the diffusion of gas inside the furnace, thus improving the efficiency of the oxy-thermal technology. 展开更多
关键词 calcium carbide slag calcium carbide production calcium coke thermal strength waterproof property
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Prediction and verification of heat capacities for pure ionic liquids 被引量:4
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作者 Zhengxing Dai Yifeng Chen +3 位作者 Chang Liu Xiaohua Lu Yanrong Liu Xiaoyan Ji 《Chinese Journal of Chemical Engineering》 SCIE EI CAS CSCD 2021年第3期169-176,共8页
The heat capacity of ionic liquids is an important physical property,and experimental measuring is usually used as a common method to obtain them.Owing to the huge number of ionic liquids that can be potentially synth... The heat capacity of ionic liquids is an important physical property,and experimental measuring is usually used as a common method to obtain them.Owing to the huge number of ionic liquids that can be potentially synthesized,it is desirable to acquire theoretical predictions.In this work,the Conductor-like Screening Model for Real Solvents(COSMO-RS)was used to predict the heat capacity of pure ionic liquids,and an intensive literature survey was conducted for providing a database to verify the prediction of COSMO-RS.The survey shows that the heat capacity is available for 117 ionic liquids at temperatures ranging 77.66-520 K since 2004,and the 4025 data points in total with the values from 76.37 to 1484 J·mol^(-1)·K^(-1) have been reported.The prediction of heat capacity with COSMO-RS can only be conducted at two temperatures(298 and 323 K).The comparison with the experimental data proves the prediction reliability of COSMO-RS,and the average relative deviation(ARD)is 8.54%.Based on the predictions at two temperatures,a linear equation was obtained for each ionic liquid,and the heat capacities at other temperatures were then estimated via interpolation and extrapolation.The acquired heat capacities at other temperatures were then compared with the experimental data,and the ARD is only 9.50%.This evidences that the heat capacity of a pure ionic liquid follows a linear equation within the temperature range of study,and COSMO-RS can be used to predict the heat capacity of ionic liquids reliably. 展开更多
关键词 Ionic liquids Heat capacity COSMO-RS
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Ionic liquids/deep eutectic solvents for CO_(2) capture:Reviewing and evaluating 被引量:9
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作者 Yanrong Liu Zhengxing Dai +7 位作者 Zhibo Zhang Shaojuan Zeng Fangfang Li Xiangping Zhang Yi Nie Lei Zhang Suojiang Zhang Xiaoyan Ji 《Green Energy & Environment》 SCIE CSCD 2021年第3期314-328,共15页
The CO_(2)solubilities(including CO_(2)Henry’s constant)in physical-and chemical-based ILs/DESs and the COSMO-RS models describing these properties were comprehensively collected and summarized.The summarized results... The CO_(2)solubilities(including CO_(2)Henry’s constant)in physical-and chemical-based ILs/DESs and the COSMO-RS models describing these properties were comprehensively collected and summarized.The summarized results indicate that chemical-based ILs/DESs are superior to physical-based ILs/DESs for CO_(2)capture,especially those ILs have functionalized cation and anion,and superbase DESs;some of the superbase DESs have higher CO_(2)solubilities than those of ILs;the best physical-and chemical-based ILs,as well as physical-and chemicalbased DESs are[BMIM][BF4](4.20 mol kg^(-1)),[DETAH][Im](11.91 mol kg^(-1)),[L-Arg]-Gly 1:6(4.92 mol kg^(-1))and TBD-EG 1:4(12.90 mol kg^(-1)),respectively.Besides the original COSMO-RS mainly providing qualitative predictions,six corrected COSMO-RS models have been proposed to improve the prediction performance based on the experimental data,but only one model is with universal parameters.The newly determined experimental results were further used to verify the perditions of original and corrected COSMO-RS models.The comparison indicates that the original COSMO-RS qualitatively predicts CO_(2)solubility for some but not all ILs/DESs,while the quantitative prediction is incapable at all.The original COSMO-RS is capable to predict CO_(2)Henry’s constant qualitatively for both physical-based ILs and DESs,and quantitative prediction is only available for DESs.For the corrected COSMO-RS models,only the model with universal parameters provides quantitative predictions for CO_(2)solubility in physical-based DESs,while other corrected models always show large deviations(>83%)compared with the experimental CO_(2)Henry’s constants. 展开更多
关键词 Ionic liquid Deep eutectic solvent CO_(2)solubility Henry’s constant COSMO-RS
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Kinetic analysis and modeling of maize straw hydrochar combustion using a multi-Gaussian-distributed activation energy model 被引量:1
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作者 Chunmei Yu Shan Ren +5 位作者 Guangwei Wang Junjun Xu Haipeng Teng Tao Li Chunchao Huang Chuan Wang 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS CSCD 2022年第3期464-472,共9页
Combustion kinetics of the hydrochar was investigated using a multi-Gaussian-distributed activation energy model(DAEM)to ex-pand the knowledge on the combustion mechanisms.The results demonstrated that the kinetic par... Combustion kinetics of the hydrochar was investigated using a multi-Gaussian-distributed activation energy model(DAEM)to ex-pand the knowledge on the combustion mechanisms.The results demonstrated that the kinetic parameters calculated by the multi-Gaussian-DAEM accurately represented the experimental conversion rate curves.Overall,the feedstock combustion could be divided into four stages:the decomposition of hemicellulose,cellulose,lignin,and char combustion.The hydrochar combustion could in turn be divided into three stages:the combustion of cellulose,lignin,and char.The mean activation energy ranges obtained for the cellulose,lignin,and char were 273.7-292.8,315.1-334.5,and 354.4-370 kJ/mol,respectively,with the standard deviations of 2.1-23.1,9.5-27.4,and 12.1-22.9 kJ/mol,re-spectively.The cellulose and lignin contents first increased and then decreased with increasing hydrothermal carbonization(HTC)temperature,while the mass fraction of char gradually increased. 展开更多
关键词 hydrothermal carbonization maize straw combustion kinetics distributed activation energy model
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Electrochemical CO_(2) reduction with ionic liquids: review and evaluation 被引量:2
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作者 Yangshuo Li Fangfang Li +6 位作者 Aatto Laaksonen Chuan Wang Paul Cobden Per Boden Yanrong Liu Xiangping Zhang Xiaoyan Ji 《Industrial Chemistry & Materials》 2023年第3期410-430,共21页
The increasing CO_(2) emission,as the chief culprit causing numerous environmental problems,could be addressed by the electrochemical CO_(2) reduction(CO_(2)R)to the added-value carbon-based chemicals.Ionic liquids(IL... The increasing CO_(2) emission,as the chief culprit causing numerous environmental problems,could be addressed by the electrochemical CO_(2) reduction(CO_(2)R)to the added-value carbon-based chemicals.Ionic liquids(ILs)as electrolytes and co-catalysts have been widely studied to promote CO_(2)R owing to their unique advantages.Among the potential products of CO_(2)R,those only containing one carbon atom,named C1 products,including CO,CH_(3)OH,CH_(4),and syngas,are easier to achieve than others.In this study,we first summarized the research status on CO_(2)R to these C1 products,and then,the state-of-theart experimental results were used to evaluate the economic potential and environmental impact.Considering the rapid development in CO_(2)R,future scenarios with better CO_(2)R performances were reasonably assumed to predict the future business for each product.Among the studied C1 products,the research focuses on CO,where satisfactory results have been achieved.The evaluation shows that producing CO via CO_(2)R is the only profitable route at present.CH3OH and syngas of H2/CO(1:1)as the targeted products can become profitable in the foreseen future.In addition,the life cycle assessment(LCA)was used to evaluate the environmental impact,showing that CO_(2)R to CH4 is the most environmentally friendly pathway,followed by the syngas of H_(2)/CO(2:1)and CO,and the further improvement of the CO_(2)R performance can make all the studied C1 products more environmentally friendly.Overall,CO is the most promising product from both economic and environmental impact aspects. 展开更多
关键词 Electrochemical-CO_(2)-reduction Ionic-liquids C1-product Economic-evaluation Environmental-impact
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