This work reveals the significant effects of cobalt(Co)on the microstructure and impact toughness of as-quenched highstrength steels by experimental characterizations and thermo-kinetic analyses.The results show that ...This work reveals the significant effects of cobalt(Co)on the microstructure and impact toughness of as-quenched highstrength steels by experimental characterizations and thermo-kinetic analyses.The results show that the Co-bearing steel exhibits finer blocks and a lower ductile-brittle transition temperature than the steel without Co.Moreover,the Co-bearing steel reveals higher transformation rates at the intermediate stage with bainite volume fraction ranging from around 0.1 to 0.6.The improved impact toughness of the Co-bearing steel results from the higher dense block boundaries dominated by the V1/V2 variant pair.Furthermore,the addition of Co induces a larger transformation driving force and a lower bainite start temperature(BS),thereby contributing to the refinement of blocks and the increase of the V1/V2 variant pair.These findings would be instructive for the composition,microstructure design,and property optimization of high-strength steels.展开更多
Machine learning is employed to comprehensively analyze and predict the hardenability of 20CrMo steel.The hardenability dataset includes J9 and J15 hardenability values,chemical composition,and heat treatment paramete...Machine learning is employed to comprehensively analyze and predict the hardenability of 20CrMo steel.The hardenability dataset includes J9 and J15 hardenability values,chemical composition,and heat treatment parameters.Various machine learning models,including linear regression(LR),k-nearest neighbors(KNN),random forest(RF),and extreme Gradient Boosting(XGBoost),are employed to develop predictive models for the hardenability of 20CrMo steel.Among these models,the XGBoost model achieves the best performance,with coefficients of determination(R2)of 0.941 and 0.946 for predicting J9 and J15 values,respectively.The predictions fall with a±2 HRC bandwidth for 98%of J9 cases and 99%of J15 cases.Additionally,SHapley Additive exPlanations(SHAP)analysis is used to identify the key elements that significantly influence the hardenability of the 20CrMo steel.The analysis revealed that alloying elements such as Si,Cr,C,N and Mo play significant roles in hardenability.The strengths and weaknesses of various machine learning models in predicting hardenability are also discussed.展开更多
Martensite is an important microstructure in ultrahigh-strength steels,and enhancing the strength of martensitic steels often involves the introduction of precipitated phases within the martensitic matrix.Despite cons...Martensite is an important microstructure in ultrahigh-strength steels,and enhancing the strength of martensitic steels often involves the introduction of precipitated phases within the martensitic matrix.Despite considerable research efforts devoted to this area,a systematic summary of these advancements is lacking.This review focuses on the precipitates prevalent in ultrahigh-strength martensitic steel,primarily carbides(e.g.,MC,M_(2)C,and M_(3)C)and intermetallic compounds(e.g.,Ni Al,Ni_(3)X,and Fe_(2)Mo).The precipitation-strengthening effect of these precipitates on ultrahigh-strength martensitic steel is discussed from the aspects of heat treatment processes,microstructure of precipitate-strengthened martensite matrix,and mechanical performance.Finally,a perspective on the development of precipitation-strengthened martensitic steel is presented to contribute to the advancement of ultrahigh-strength martensitic steel.This review highlights significant findings,ongoing challenges,and opportunities in the development of ultrahigh-strength martensitic steel.展开更多
The austenite(γ)reversely transformed from lath martensite(LM),lath bainite(LB),granular bainite(GB)and pearlite+ferrite(P+F)in a high-strength steel was studied at high temperatures using in-situ electron backscatte...The austenite(γ)reversely transformed from lath martensite(LM),lath bainite(LB),granular bainite(GB)and pearlite+ferrite(P+F)in a high-strength steel was studied at high temperatures using in-situ electron backscatter diffraction(EBSD).The memory effect of initial γ significantly affects the nucleation of the reverted γ in LM and GB structures,while a weak influence on that of LB and P+F structures.This results in a significant difference in γ grain size after complete austenitization,with the first two obtaining larger γ grains while the latter two are relatively small.Crystallographic analysis revealed that the reverted γ with acicular morphology(γA),most of which maintained the same orientation with the prior γ,dominated the reaustenitization behavior of LM and GB structures through preferential nucleation within γ grains and coalesced growth modes.Although globular reverted γ(γ_(G))with random orientation or large deviation from the prior γ can nucleate at the grain boundaries or within the grains,it is difficult for it to grow and play a role in segmenting and refining the prior γ due to the inhibition of γ_(A) coalescing.For LB and P+F structures,the nucleation rate of intragranular γ_(G) increases with increasing temperature,and always shows a random orientation.These γ_(G) grains can coarsen simultaneously with the intergranular γ_(G),ultimately playing a role in jointly dividing and refining the finalγgrains.Research also found that the differences in the effects of four different microstructures on revertedγnucleation are closely related to the variant selection of the matrix structure,as well as the content and size of cementite(θ).High density of block boundaries induced by weakening of variant selection and many fineθformed in the lath are the key to promoting LB structure to obtain more intragranular γ_(G) formation,as well as the important role of the large-sized θ in P+F structure.展开更多
High-strength Fe-Mn-Al-C-Ni low-density steels are highly desirable in lightweight transportation,safe infrastructure,and advanced energy applications.However,these steels generally suffer from limited ductility owing...High-strength Fe-Mn-Al-C-Ni low-density steels are highly desirable in lightweight transportation,safe infrastructure,and advanced energy applications.However,these steels generally suffer from limited ductility owing to the formation of coarse B2 particles at grain boundaries.In this study,we proposed a strategy to introduce copious intragranular B2 nanoprecipitates within fully-recrystallized fine austenitic grains in a Fe-26Mn-11Al-0.9C-5Ni ultralight steel by a simple cold rolling and annealing process.Compared with steel where B2 particles are mainly distributed at grain boundaries,the yield strength and ultimate tensile strength of this steel increased from 768 MPa and 1100 MPa to 954 MPa and 1337 MPa,respectively,whereas the total elongation increased from 38%to 50%.The higher yield strength was primarily due to the synergistic strengthening effect of intragranular B2 nanoprecipitates and grain refinement.The excellent ductility and sustained work hardening were mainly attributed to the strong dislocation storage capability mediated by the intragranular B2 nanoprecipitates and the greater dynamic slip band refinement strengthening effect.Hence,the achievement of copious intragranular B2 nanoprecipitation in fully recrystallized ultralight steel offers an effective pathway for developing lightweight materials with high strength and large ductility.展开更多
A hydrophobic composite coating was obtained on the carbon steel surface through electrochemical deposition of a copper coating in a sulfate solution and chemical vapor deposition of a carbon fiber film.It alleviated ...A hydrophobic composite coating was obtained on the carbon steel surface through electrochemical deposition of a copper coating in a sulfate solution and chemical vapor deposition of a carbon fiber film.It alleviated the serious corrosion problem of carbon steel on the evaporator of hot film coupled seawater desalination system in harsh marine environment.The morphologies and compositions of the coatings were analyzed,revealing the influence of electrodeposition time on their performance.The micro-nano copper structure formed by electrodeposition significantly improved the deposition effect of carbon layer.Additionally,experiments with seawater solution contact angle tests indicated that electrodeposition transformed the surface properties from hydrophilic to hydrophobic,effectively inhibiting the diffusion of corrosive medium into the interior of the substrate.Through polarization curves,electrochemical impedance spectroscopy,and other analyses,it was demonstrated that the hydrophobic coating significantly improves the corrosion resistance of carbon steel substrates in seawater environments,surpassing the performance of traditional duplex steel.展开更多
The low-density medium-Mn steel is widely studied and applied in the automobile and construction machinery due to the low costs and high strength-ductility.Adding lightweight elements,such as aluminum,is considered an...The low-density medium-Mn steel is widely studied and applied in the automobile and construction machinery due to the low costs and high strength-ductility.Adding lightweight elements,such as aluminum,is considered an efficient way to reduce the density of the steels.A novel 5Al-5Mn-1.5Si-0.3C(wt%)low-density and high-strengthδ-ferrite/martensite(δ-F/M)steel was designed in this study.The study indicated that the designed steel annealed at 1080℃was characterized by an excellent combination of tensile strength of 1246 MPa and density of 7.24 g/cm^(3).Microscopic characterization shows that the higher prior-austenite volume fraction(i.e.,martensite plus retained austenite)significantly increases the tensile strength,and the strip-like martensite and retained austenite(M&RA)mixture benefits elongation.High martensite fraction owns higher origin geometrically necessary dislocations,contributing to better work-hardening behaviors.Concurrently,the synergistic presence of M&RA mixtures’volume fraction and morphology enhances their capability to absorb stress and obstruct crack propagation,significantly improving mechanical performance.The extended strength formula,accounting for the contribution of the M&RA mixture,is consistent with the quantitative agreement observed in experimental results.These insights provide a valuable technological reference for the knowledge-based design and prediction of the mechanical properties of low-density and high-strength steel.展开更多
A series of high-strength wind power steels with various microstructural morphologies was produced by hot-rolled and thermo-mechanical controlled processes.The microstructure,microhardness,and tensile behavior observe...A series of high-strength wind power steels with various microstructural morphologies was produced by hot-rolled and thermo-mechanical controlled processes.The microstructure,microhardness,and tensile behavior observed using in-situ techniques in various types of steels were investigated.The experimental results demonstrated that the 3 microstructural morphologies(band-,net-,and fiber-structures)can be clarified and categorized;each type possesses different tensile strengths,yield behaviors,and strain hardening behaviors.This can be attributed to different strain distribution caused by the structural morphology;band-structure steels exhibit a yield plateau primarily attributed to the relatively weak constraint effect of pearlite on ferrite;net-structure steels display 3 strain hardening stages due to the staged plastic deformation;fiber-structure steels achieve superior strength through their uniform stress distribution.Furthermore,the initial strain hardening rate,transition strain,and uniform elongation were influenced by the features of the constituent phases.Based on these findings,methods for estimating the yield strength and tensile strength of the steels with two phases were discussed and experimentally validated.展开更多
Producing steel requires large amounts of energy to convert iron ores into steel,which often comes from fossil fuels,leading to carbon emissions and other pollutants.Increasing scrap usage emerges as one of the most e...Producing steel requires large amounts of energy to convert iron ores into steel,which often comes from fossil fuels,leading to carbon emissions and other pollutants.Increasing scrap usage emerges as one of the most effective strategies for addressing these issues.However,typical residual elements(Cu,As,Sn,Sb,Bi,etc.)inherited from scrap could significantly influence the mechanical properties of steel.In this work,we investigate the effects of residual elements on the microstructure evolution and mechanical properties of a quenching and partitioning(Q&P)steel by comparing a commercial QP1180 steel(referred to as QP)to the one containing typical residual elements(Cu+As+Sn+Sb+Bi<0.3wt%)(referred to as QP-R).The results demonstrate that in comparison with the QP steel,the residual elements significantly refine the prior austenite grain(9.7μm vs.14.6μm)due to their strong solute drag effect,leading to a higher volume fraction(13.0%vs.11.8%),a smaller size(473 nm vs.790 nm)and a higher average carbon content(1.26 wt%vs.0.99 wt%)of retained austenite in the QP-R steel.As a result,the QP-R steel exhibits a sustained transformation-induced plasticity(TRIP)effect,leading to an enhanced strain hardening effect and a simultaneous improvement of strength and ductility.Grain boundary segregation of residual elements was not observed at prior austenite grain boundaries in the QP-R steel,primarily due to continuous interface migration during austenitization.This study demonstrates that the residual elements with concentrations comparable to that in scrap result in significant microstructural refinement,causing retained austenite with relatively higher stability and thus offering promising mechanical properties and potential applications.展开更多
The microstructure and mechanical properties of the compact strip production(CSP)processed quenching and partitioning(Q&P)steels were investigated through experimental methods to address the challenge of designing...The microstructure and mechanical properties of the compact strip production(CSP)processed quenching and partitioning(Q&P)steels were investigated through experimental methods to address the challenge of designing high-performance Q&P steels.Compared with the conventional process(CP)produced samples,with slightly reduced strength,the total elongation of the CSP produced samples was increased by nearly 7%.Microstructural analysis revealed that variations in austenite stability were not the primary cause for the differences in mechanical properties between the CSP and the CP.The CSP processed Q&P steel exhibited milder center segregation behavior in contrast to the CP processed Q&P steel.Consequently,in the CSP processed Q&P steel,a higher proportion of austenite and a lower proportion of martensite were observed at the center position,delaying the crack initiation in the central region and contributing to the enhanced ductility.The investigation into the CSP process reveals its effect on alleviation of segregation and enhancement of mechanical properties of the Q&P steel.展开更多
Hypoeutectoid steel,a crucial metal structural material,is characterized by the coexisting microstructure of ferrite and pearlite.Driven by multiphase competition and multicomponent characteristics,the intricate inter...Hypoeutectoid steel,a crucial metal structural material,is characterized by the coexisting microstructure of ferrite and pearlite.Driven by multiphase competition and multicomponent characteristics,the intricate interplay among its composition,processing conditions,and microstructure substantially complicates the understanding of austenite decomposition kinetics and elemental diffusion mechanisms during phase transformations.The present study explores the effects of cooling rate,prior austenite grain size,and C content on the component distribution and microstructure evolution during the austenite decomposition of hypoeutectoid steels to address the aforementioned complexities.Results of a multiphase field model reveal that an increase in the cooling rate from 1.0 to 7.0℃/s leads to a reduction in the ferrite proportion and fine pearlite lamellae spacing from 52vol% to 22vol% at 400℃ and from 1.01 to 0.67μm at 660℃,respectively.Concurrently,a decreased prior austenite grain size from 25.23 to 8.92μm enhances the phase transformation driving force,resulting in small average grain sizes of pearlite clusters and proeutectoid ferrite.Moreover,increasing the C content from 0.22wt% to 0.37wt% decreases the phase transition temperature from 795 to 750℃ and enhances the proportion of pearlite phases from 27vol%to 61vol% at 500℃,concurrently refining the spacing of pearlite layers from 1.25 to 0.87μm at 600℃.Overall,this work aims to elucidate the complex dynamics governing the microstructural transformations of hypoeutectoid steels,thereby facilitating their wide application across different industrial scenes.展开更多
The microstructure evolution and mechanical properties of a Fe-0.12C-0.2Si-1.6Mn-0.3Cr-0.0025B(wt.%)steel with different initial microstructures,i.e.,hot rolled(HR)and cold rolled-annealed(CRA),were studied through op...The microstructure evolution and mechanical properties of a Fe-0.12C-0.2Si-1.6Mn-0.3Cr-0.0025B(wt.%)steel with different initial microstructures,i.e.,hot rolled(HR)and cold rolled-annealed(CRA),were studied through optical microscopy,scanning electron microscopy,electron channeling contrast imaging,microhardness and room temperature uniaxial tensile tests.After water quenching from 930℃ to room temperature,a fully martensitic microstructure was obtained in both as-quenched HR and CRA specimens,which shows a microhardness of 480±5 HV,and no significant difference in microstructure and microhardness was observed.Tensile test results show that the product of tensile strength and total elongation(UTS×TE)of the as-quenched HR specimen,i.e.,24.1 GPa%,is higher than that of the as-quenched CRA specimen,i.e.,18.9 GPa%.While,after being tempered at 300℃,the martensitic microstructures and mechanical properties of the two as-quenched specimens change significantly due to the synergy role of the matrix phase softening and the precipitation strengthening.Concerning the maximum UTS×TE,it is 18.9 GPa%obtained in the as-quenched CRA one,while that is 24.4 GPa%obtained in the HR specimen after tempered at 300℃ for 5 min.展开更多
The modified precipitation theory was employed to directly predict the multi-variantε-carbide precipitation from thermodynamics and growing and ripening kinetics.Three distinct variants were identified:Variants 1 and...The modified precipitation theory was employed to directly predict the multi-variantε-carbide precipitation from thermodynamics and growing and ripening kinetics.Three distinct variants were identified:Variants 1 and 2 were the perpendicular plate-likeε-carbides,while the granularε-carbides were Variant 3.The particle sizes of Variants 1 and 2 were usually larger than those of Variant 3.The mean aspect ratios of Variants 1 and 2 were 4.96,4.62 and 4.35 larger than those(1.72,1.63 and 1.56)for the granularε-carbides when coiled at 140,200 and 250℃,respectively.Thermodynamic analysis indicated that Variants 1 and 2 are easier to nucleate than Variant 3.The growing kinetic analysis implied that the relative nucleation time and precipitation time for Variants 1 and 2 were about 8 and 5 orders of magnitude less than those for Variant 3,respectively.The ripening kinetics further displayed that the ripening rate was similar for Variants 1,2 and 3.In addition,the dislocation density has weak influence onε-carbide nucleation.These findings suggest that the precipitation thermodynamic and kinetic models could be extended to second phase precipitation in other materials systems.Besides,nano-scaleε-carbides,fine block size and nano-twins,as well as medium-density dislocations,jointly caused the optimal match between strength and total elongation when coiled at 140℃.展开更多
The hardenability of steel is crucial for its durability and performance in engineering applications,significantly influencing mechanical properties such as hardness,strength,and wear resistance.As the engineering fie...The hardenability of steel is crucial for its durability and performance in engineering applications,significantly influencing mechanical properties such as hardness,strength,and wear resistance.As the engineering field continuously demands higher-performance steel materials,a deep understanding of the key influencing factors on hardenability is crucial for developing quality steel that meets stringent application requirements.The effects of some specific elements,including carbon(C),vanadium(V),molybdenum(Mo),and boron(B),as well as heat treatment process parameters such as austenitizing temperature,austenitizing holding time,and cooling rate,were examined.It aims to elucidate the interactions among these factors and their influence on steel hardenability.For each influencing factor,the heat treatment procedure,characteristic microstructure resulting from it,and corresponding Jominy end quench curves were discussed.Furthermore,based on the continuous development of big data technology in the field of materials,the use of machine learning to predict the hardenability of steel and guide the design of steel material was also introduced.展开更多
The hook formation mechanism in continuously cast slabs of ultra-low carbon steel was analyzed in detail through numerical calculations and experimental observations using optical microscopy,and its distribution chara...The hook formation mechanism in continuously cast slabs of ultra-low carbon steel was analyzed in detail through numerical calculations and experimental observations using optical microscopy,and its distribution characteristics were determined.Numerical simulations confirmed that the freezing–overflow mechanism is the primary cause of hook formation.They also revealed that the freezing event occurs unpredictably,while the overflow event takes place during the positive strip time.The average pitch of oscillation marks(OMs)on the slab surface was 8.693 mm,while the theoretical pitch was 8.889 mm,with a difference of approximately 2%.This discrepancy primarily results from varying degrees of overflow,which affects the morphology of the OMs and the positions of their deepest points.Notably,this result further confirmed that the freezing and overflow in the meniscus were indeed caused by the periodic oscillation of the mold.Higher superheat hindered hook formation,leading to a negative correlation between the hook depth distribution around the slab and the temperature distribution within the mold.Therefore,the depth of the corner hook was greater than that of other positions,which was caused by the intensified cooling effect of the corner.Moreover,key factors influencing hook development were analyzed,providing insights into transient fluid flow and heat transfer characteristics within the mold.Transient fluid flow and heat transfer contributed to the randomness and tendency of hook formation.This randomness was reflected in the varying angles of the hooks,whereas the tendency was evident in the negative correlation between superheat and hook length.Based on the randomness and tendency of hook formation and its profile characteristics,a new method for controlling hook depth based on“sine law”is proposed.展开更多
High-strength steel with excellent ductility is pivotal for the formability and safety of critical structural components.Here,a heterogeneous metastable lamellar steel,composed of alternating lamellar ferrite and aust...High-strength steel with excellent ductility is pivotal for the formability and safety of critical structural components.Here,a heterogeneous metastable lamellar steel,composed of alternating lamellar ferrite and austenite aligned with the rolling direction,was developed through an innovative combination of warm rolling and immediate annealing processes.This novel design overcomes the strength-ductility trade-off,achieving high ultimate tensile strength(∼1.2 GPa)and excellent uniform elongation(∼78%),pushing the product of ultimate tensile strength and uniform elongation to an ultra-high level(>90 GPa%).The high tensile strength is attributed to ultrafine lamellar grains and significant work hardening induced by the hetero-deformation and transformation-induced plasticity(TRIP)effect.The exceptional ductility is a result of the synergy of multiple plasticity mechanisms,including(i)the inherent plastic deformation ability of lamellar microstructure and the hetero-deformation-induced hardening in the early deformation period,(ii)the persistent TRIP effect induced by the lamellar austenite with high mechanical stability and the elimination of strain localization caused by prolonged strain hardening due to the coordinated deformation of lamellar austenite and ferrite in the middle deformation period,and(iii)delamination cracking in the late deformation period.This approach adopted in current work offers a straightforward and economically feasible pathway for fabricating advanced high-strength steel with superior performance.展开更多
During the continuous casting process of low carbon steel,the solidified hook formed in the mold has great effects on the surface quality of the cast slab.Some factory experiments have been conducted to investigate th...During the continuous casting process of low carbon steel,the solidified hook formed in the mold has great effects on the surface quality of the cast slab.Some factory experiments have been conducted to investigate the microscopic characteristics and reveal the influence of process parameters on solidified hooks.The depth of the hooks showed a positive correlation with the deflection angle,length,and oscillation mark(OM)depth,which indicates that the OM depth can serve as an approximate indicator for evaluating the depth of the solidified hooks.On the wide and narrow faces of the cast slab,the depth of the solidified hooks and the temperature distribution in the mold show opposite trends,with lower depths of solidified hooks at positions with higher temperatures.In addition,the influence of process parameters on solidified hooks was analyzed.With the increase in superheat,not only the depth of solidified hooks gradually decreases,but also the ratio of depression-typed marks increases.Increasing casting speed and decreasing immersion depth of the submerged entry nozzle will both lead to a decrease in the depth of the solidified hook.展开更多
Industrial experiments were carried out to investigate the formation of CaS-bearing inclusion during Ca double modification in oil casting steels using polished cross sections and electrolytic extraction. Immediately ...Industrial experiments were carried out to investigate the formation of CaS-bearing inclusion during Ca double modification in oil casting steels using polished cross sections and electrolytic extraction. Immediately after Ca addition, the role of newly generated CaS as an intermediate reaction product, which modified the Al_2O_3 inclusion into a liquid calcium aluminate, was confirmed. The formation of transient CaS was attributed to the high surface segregation of S at the liquid steel-calcium vapor interface, where a simple site coverage model based upon the Langmuir adsorption equation was established. Moreover, a CaS outer layer surrounding the liquid calcium aluminate was attained mainly in the tundish, which was distributed unevenly on the surface of liquid particles according to the three-dimensional mapping results. The surface of a well-modified calcium aluminate with higher CaO activity and Al_2O_3 activity under bulk composition conditions in the tundish acted as a favorable site for the generation of CaS. Additionally, CaS could be precipitated directly onto existing inclusions during solidification of the steel, which led to various morphologies of CaS-bearing inclusions in slabs. Furthermore, the phase transformation of inclusions during solidification was strongly influenced both by the S content and the Ca/S ratio in the tundish via thermodynamics.展开更多
High temperature carburization is becoming more and more attractive because it can remarkably reduce processing time and increase productivity. However, the commonly used gear steels which are microalloyed by Al are n...High temperature carburization is becoming more and more attractive because it can remarkably reduce processing time and increase productivity. However, the commonly used gear steels which are microalloyed by Al are not suitable for high temperature carburization due to abnormal grain coarsening. The gear steel 20CrMnTiNb, which is microalloyed with 0. 048% Nb and 0. 038% Ti, has been compared with the gear steel 20CrMn in terms of microstructure in the case of hardened layer and in the core after carburizing at 1000 ℃ for 4 h and mechanical prop- erties after carburizing and pseudo-carburizing. The results indicate that the fine austenite grains exist in the carbu- rized case of 20CrMnTiNb steel, while there is abnormal coarsening and duplex grain structure in the case and core of steel 20CrMn. The average prior austenite grain sizes are 19.5 and 34.2 μm for the steels 20CrMnTiNb and 20CrMn, respectively. In addition, the mechanical properties of 20CrMnTiNb steel are superior to those of 20CrMn steel. In particular, the HV hardness of the former is higher than that of the latter by about 40--70 in the range of less than 0. 7 mm in depth. Therefore, the steel 20CrMnTiNb is suitable for high temperature carburization.展开更多
The corrosion resistance and evolution of corrosion products in medium-carbon high-strength spring steels were investigated in a neutral salt spray(5 wt% Na Cl solution). A formation model of γ-Fe OOH and a transform...The corrosion resistance and evolution of corrosion products in medium-carbon high-strength spring steels were investigated in a neutral salt spray(5 wt% Na Cl solution). A formation model of γ-Fe OOH and a transformation model describing the conversion of γ-Fe OOH to α-Fe OOH were constructed. The results indicated that, at the initial corrosion stage, the corrosion resistance was gradually improved with the addition of Cr; however, with the addition of alloying element V, the corrosion resistance decreased. These results were attributed mainly to the initial corrosion stage being closely related to the matrix microstructure parameters such as grain-boundary character and dislocation density. After the rust layer was formed at a later corrosion stage, the corrosion resistance was reinforced with the addition of Cr and V because Cr strongly influenced the composition, structure, and morphology of the corrosion products. The results presented herein show that Cr was conducive to the transformation of γ-Fe OOH into α-Fe OOH. Moreover, V and Cr exhibited obvious synergy and were enriched in the inner layer of the corrosion products.展开更多
基金supported by the National Natural Science Foundation of China(No.52271089)the financial support from the C hina Postdoctoral Science Foundation(No.2023M732192)。
文摘This work reveals the significant effects of cobalt(Co)on the microstructure and impact toughness of as-quenched highstrength steels by experimental characterizations and thermo-kinetic analyses.The results show that the Co-bearing steel exhibits finer blocks and a lower ductile-brittle transition temperature than the steel without Co.Moreover,the Co-bearing steel reveals higher transformation rates at the intermediate stage with bainite volume fraction ranging from around 0.1 to 0.6.The improved impact toughness of the Co-bearing steel results from the higher dense block boundaries dominated by the V1/V2 variant pair.Furthermore,the addition of Co induces a larger transformation driving force and a lower bainite start temperature(BS),thereby contributing to the refinement of blocks and the increase of the V1/V2 variant pair.These findings would be instructive for the composition,microstructure design,and property optimization of high-strength steels.
基金supported by the Key scientific and technological project plan of Hebei Iron and Steel Group(No.HG2023235).
文摘Machine learning is employed to comprehensively analyze and predict the hardenability of 20CrMo steel.The hardenability dataset includes J9 and J15 hardenability values,chemical composition,and heat treatment parameters.Various machine learning models,including linear regression(LR),k-nearest neighbors(KNN),random forest(RF),and extreme Gradient Boosting(XGBoost),are employed to develop predictive models for the hardenability of 20CrMo steel.Among these models,the XGBoost model achieves the best performance,with coefficients of determination(R2)of 0.941 and 0.946 for predicting J9 and J15 values,respectively.The predictions fall with a±2 HRC bandwidth for 98%of J9 cases and 99%of J15 cases.Additionally,SHapley Additive exPlanations(SHAP)analysis is used to identify the key elements that significantly influence the hardenability of the 20CrMo steel.The analysis revealed that alloying elements such as Si,Cr,C,N and Mo play significant roles in hardenability.The strengths and weaknesses of various machine learning models in predicting hardenability are also discussed.
基金supported by the National Natural Science Foundation of China(Nos.52122408 and 52071023)financial support from the Fundamental Research Funds for the Central Universities(University of Science and Technology Beijing,No.FRF-TP-2021-04C1,and 06500135)。
文摘Martensite is an important microstructure in ultrahigh-strength steels,and enhancing the strength of martensitic steels often involves the introduction of precipitated phases within the martensitic matrix.Despite considerable research efforts devoted to this area,a systematic summary of these advancements is lacking.This review focuses on the precipitates prevalent in ultrahigh-strength martensitic steel,primarily carbides(e.g.,MC,M_(2)C,and M_(3)C)and intermetallic compounds(e.g.,Ni Al,Ni_(3)X,and Fe_(2)Mo).The precipitation-strengthening effect of these precipitates on ultrahigh-strength martensitic steel is discussed from the aspects of heat treatment processes,microstructure of precipitate-strengthened martensite matrix,and mechanical performance.Finally,a perspective on the development of precipitation-strengthened martensitic steel is presented to contribute to the advancement of ultrahigh-strength martensitic steel.This review highlights significant findings,ongoing challenges,and opportunities in the development of ultrahigh-strength martensitic steel.
基金financially supported by the National Natural Science Foundation of China(Nos.52271089 and 52001023)the Basic Research and Application Basic Research Foundation of Guangdong Province(Nos.2022A1515240016 and 2023B1515250006)the Fundamental Research Funds for the Central Universities(No.FRF-BD-23-01).
文摘The austenite(γ)reversely transformed from lath martensite(LM),lath bainite(LB),granular bainite(GB)and pearlite+ferrite(P+F)in a high-strength steel was studied at high temperatures using in-situ electron backscatter diffraction(EBSD).The memory effect of initial γ significantly affects the nucleation of the reverted γ in LM and GB structures,while a weak influence on that of LB and P+F structures.This results in a significant difference in γ grain size after complete austenitization,with the first two obtaining larger γ grains while the latter two are relatively small.Crystallographic analysis revealed that the reverted γ with acicular morphology(γA),most of which maintained the same orientation with the prior γ,dominated the reaustenitization behavior of LM and GB structures through preferential nucleation within γ grains and coalesced growth modes.Although globular reverted γ(γ_(G))with random orientation or large deviation from the prior γ can nucleate at the grain boundaries or within the grains,it is difficult for it to grow and play a role in segmenting and refining the prior γ due to the inhibition of γ_(A) coalescing.For LB and P+F structures,the nucleation rate of intragranular γ_(G) increases with increasing temperature,and always shows a random orientation.These γ_(G) grains can coarsen simultaneously with the intergranular γ_(G),ultimately playing a role in jointly dividing and refining the finalγgrains.Research also found that the differences in the effects of four different microstructures on revertedγnucleation are closely related to the variant selection of the matrix structure,as well as the content and size of cementite(θ).High density of block boundaries induced by weakening of variant selection and many fineθformed in the lath are the key to promoting LB structure to obtain more intragranular γ_(G) formation,as well as the important role of the large-sized θ in P+F structure.
基金financial support from the Xiongan Science and Technology Innovation Talent Project of MOST,China(No.2022XACX0500)the State Key Research and Development Program of MOST,China(No.2021YFB3702400).
文摘High-strength Fe-Mn-Al-C-Ni low-density steels are highly desirable in lightweight transportation,safe infrastructure,and advanced energy applications.However,these steels generally suffer from limited ductility owing to the formation of coarse B2 particles at grain boundaries.In this study,we proposed a strategy to introduce copious intragranular B2 nanoprecipitates within fully-recrystallized fine austenitic grains in a Fe-26Mn-11Al-0.9C-5Ni ultralight steel by a simple cold rolling and annealing process.Compared with steel where B2 particles are mainly distributed at grain boundaries,the yield strength and ultimate tensile strength of this steel increased from 768 MPa and 1100 MPa to 954 MPa and 1337 MPa,respectively,whereas the total elongation increased from 38%to 50%.The higher yield strength was primarily due to the synergistic strengthening effect of intragranular B2 nanoprecipitates and grain refinement.The excellent ductility and sustained work hardening were mainly attributed to the strong dislocation storage capability mediated by the intragranular B2 nanoprecipitates and the greater dynamic slip band refinement strengthening effect.Hence,the achievement of copious intragranular B2 nanoprecipitation in fully recrystallized ultralight steel offers an effective pathway for developing lightweight materials with high strength and large ductility.
基金supported by the National Natural Science Foundation of China(No.51974022).
文摘A hydrophobic composite coating was obtained on the carbon steel surface through electrochemical deposition of a copper coating in a sulfate solution and chemical vapor deposition of a carbon fiber film.It alleviated the serious corrosion problem of carbon steel on the evaporator of hot film coupled seawater desalination system in harsh marine environment.The morphologies and compositions of the coatings were analyzed,revealing the influence of electrodeposition time on their performance.The micro-nano copper structure formed by electrodeposition significantly improved the deposition effect of carbon layer.Additionally,experiments with seawater solution contact angle tests indicated that electrodeposition transformed the surface properties from hydrophilic to hydrophobic,effectively inhibiting the diffusion of corrosive medium into the interior of the substrate.Through polarization curves,electrochemical impedance spectroscopy,and other analyses,it was demonstrated that the hydrophobic coating significantly improves the corrosion resistance of carbon steel substrates in seawater environments,surpassing the performance of traditional duplex steel.
基金supported by the Key Research and Development Program of Hubei Province(No.2021BAA057)the National Natural Science Foundation of China(Nos.U20A20279,12174296 and 12102310)+5 种基金the Major Program(JD)of Hubei Province(No.2023BAA019-5)the Natural Science Foundation of Hubei Province(No.2022CFB474)the Science and Technology Program of Guangxi Province(No.AA22068080)the Taishan Industry Leading Talent Project(No.2020007)the Leading Innovation and Pioneering Team of Zhejiang Province(2021R01020)the 111 Project(No.D18018).
文摘The low-density medium-Mn steel is widely studied and applied in the automobile and construction machinery due to the low costs and high strength-ductility.Adding lightweight elements,such as aluminum,is considered an efficient way to reduce the density of the steels.A novel 5Al-5Mn-1.5Si-0.3C(wt%)low-density and high-strengthδ-ferrite/martensite(δ-F/M)steel was designed in this study.The study indicated that the designed steel annealed at 1080℃was characterized by an excellent combination of tensile strength of 1246 MPa and density of 7.24 g/cm^(3).Microscopic characterization shows that the higher prior-austenite volume fraction(i.e.,martensite plus retained austenite)significantly increases the tensile strength,and the strip-like martensite and retained austenite(M&RA)mixture benefits elongation.High martensite fraction owns higher origin geometrically necessary dislocations,contributing to better work-hardening behaviors.Concurrently,the synergistic presence of M&RA mixtures’volume fraction and morphology enhances their capability to absorb stress and obstruct crack propagation,significantly improving mechanical performance.The extended strength formula,accounting for the contribution of the M&RA mixture,is consistent with the quantitative agreement observed in experimental results.These insights provide a valuable technological reference for the knowledge-based design and prediction of the mechanical properties of low-density and high-strength steel.
基金funded by the National Key Research and Development Program of China(No.2022YFB3708200)。
文摘A series of high-strength wind power steels with various microstructural morphologies was produced by hot-rolled and thermo-mechanical controlled processes.The microstructure,microhardness,and tensile behavior observed using in-situ techniques in various types of steels were investigated.The experimental results demonstrated that the 3 microstructural morphologies(band-,net-,and fiber-structures)can be clarified and categorized;each type possesses different tensile strengths,yield behaviors,and strain hardening behaviors.This can be attributed to different strain distribution caused by the structural morphology;band-structure steels exhibit a yield plateau primarily attributed to the relatively weak constraint effect of pearlite on ferrite;net-structure steels display 3 strain hardening stages due to the staged plastic deformation;fiber-structure steels achieve superior strength through their uniform stress distribution.Furthermore,the initial strain hardening rate,transition strain,and uniform elongation were influenced by the features of the constituent phases.Based on these findings,methods for estimating the yield strength and tensile strength of the steels with two phases were discussed and experimentally validated.
基金financially supported by the National Natural Science Foundation of China(Nos.52293395 and 52293393)the Xiongan Science and Technology Innovation Talent Project of MOST,China(No.2022XACX0500).
文摘Producing steel requires large amounts of energy to convert iron ores into steel,which often comes from fossil fuels,leading to carbon emissions and other pollutants.Increasing scrap usage emerges as one of the most effective strategies for addressing these issues.However,typical residual elements(Cu,As,Sn,Sb,Bi,etc.)inherited from scrap could significantly influence the mechanical properties of steel.In this work,we investigate the effects of residual elements on the microstructure evolution and mechanical properties of a quenching and partitioning(Q&P)steel by comparing a commercial QP1180 steel(referred to as QP)to the one containing typical residual elements(Cu+As+Sn+Sb+Bi<0.3wt%)(referred to as QP-R).The results demonstrate that in comparison with the QP steel,the residual elements significantly refine the prior austenite grain(9.7μm vs.14.6μm)due to their strong solute drag effect,leading to a higher volume fraction(13.0%vs.11.8%),a smaller size(473 nm vs.790 nm)and a higher average carbon content(1.26 wt%vs.0.99 wt%)of retained austenite in the QP-R steel.As a result,the QP-R steel exhibits a sustained transformation-induced plasticity(TRIP)effect,leading to an enhanced strain hardening effect and a simultaneous improvement of strength and ductility.Grain boundary segregation of residual elements was not observed at prior austenite grain boundaries in the QP-R steel,primarily due to continuous interface migration during austenitization.This study demonstrates that the residual elements with concentrations comparable to that in scrap result in significant microstructural refinement,causing retained austenite with relatively higher stability and thus offering promising mechanical properties and potential applications.
基金support from the National Key R&D Program of China(No.2021YFB3702403).
文摘The microstructure and mechanical properties of the compact strip production(CSP)processed quenching and partitioning(Q&P)steels were investigated through experimental methods to address the challenge of designing high-performance Q&P steels.Compared with the conventional process(CP)produced samples,with slightly reduced strength,the total elongation of the CSP produced samples was increased by nearly 7%.Microstructural analysis revealed that variations in austenite stability were not the primary cause for the differences in mechanical properties between the CSP and the CP.The CSP processed Q&P steel exhibited milder center segregation behavior in contrast to the CP processed Q&P steel.Consequently,in the CSP processed Q&P steel,a higher proportion of austenite and a lower proportion of martensite were observed at the center position,delaying the crack initiation in the central region and contributing to the enhanced ductility.The investigation into the CSP process reveals its effect on alleviation of segregation and enhancement of mechanical properties of the Q&P steel.
基金financially supported by the National Key Research and Development Program of China(No.2021YFB3702401)the National Natural Science Foundation of China(Nos.52122408 and 52071023)+1 种基金financial support from the Fundamental Research Funds for the Central Universities,China(University of Science and Technology Beijing(USTB),Nos.FRF-TP-202104C1 and 06500135)supported by USTB Mat Com of Beijing Advanced Innovation Center for Materials Genome Engineering。
文摘Hypoeutectoid steel,a crucial metal structural material,is characterized by the coexisting microstructure of ferrite and pearlite.Driven by multiphase competition and multicomponent characteristics,the intricate interplay among its composition,processing conditions,and microstructure substantially complicates the understanding of austenite decomposition kinetics and elemental diffusion mechanisms during phase transformations.The present study explores the effects of cooling rate,prior austenite grain size,and C content on the component distribution and microstructure evolution during the austenite decomposition of hypoeutectoid steels to address the aforementioned complexities.Results of a multiphase field model reveal that an increase in the cooling rate from 1.0 to 7.0℃/s leads to a reduction in the ferrite proportion and fine pearlite lamellae spacing from 52vol% to 22vol% at 400℃ and from 1.01 to 0.67μm at 660℃,respectively.Concurrently,a decreased prior austenite grain size from 25.23 to 8.92μm enhances the phase transformation driving force,resulting in small average grain sizes of pearlite clusters and proeutectoid ferrite.Moreover,increasing the C content from 0.22wt% to 0.37wt% decreases the phase transition temperature from 795 to 750℃ and enhances the proportion of pearlite phases from 27vol%to 61vol% at 500℃,concurrently refining the spacing of pearlite layers from 1.25 to 0.87μm at 600℃.Overall,this work aims to elucidate the complex dynamics governing the microstructural transformations of hypoeutectoid steels,thereby facilitating their wide application across different industrial scenes.
基金Chongqing Natural Science Foundation(No.CSTB2022NSCQ-MSX1394)Graduate Research and Innovation Foundation of Chongqing,China(Grant No.CYS22008)+2 种基金Open Project of State Key Laboratory of Advanced Special Steel,Shanghai Key Laboratory of Advanced Ferrometallurgy,Shanghai University(SKLASS 2023-10)the Science and Technology Commission of Shanghai Municipality(No.19DZ2270200)the Open Project of the Large Casting and Forging Manufacturing Technology Engineering Center of Shanghai Institute of Mechanical and Electrical Engineering,State Key Laboratory of Vanadium and Titanium Resources Open Fund(No.2022P4FZG04A).
文摘The microstructure evolution and mechanical properties of a Fe-0.12C-0.2Si-1.6Mn-0.3Cr-0.0025B(wt.%)steel with different initial microstructures,i.e.,hot rolled(HR)and cold rolled-annealed(CRA),were studied through optical microscopy,scanning electron microscopy,electron channeling contrast imaging,microhardness and room temperature uniaxial tensile tests.After water quenching from 930℃ to room temperature,a fully martensitic microstructure was obtained in both as-quenched HR and CRA specimens,which shows a microhardness of 480±5 HV,and no significant difference in microstructure and microhardness was observed.Tensile test results show that the product of tensile strength and total elongation(UTS×TE)of the as-quenched HR specimen,i.e.,24.1 GPa%,is higher than that of the as-quenched CRA specimen,i.e.,18.9 GPa%.While,after being tempered at 300℃,the martensitic microstructures and mechanical properties of the two as-quenched specimens change significantly due to the synergy role of the matrix phase softening and the precipitation strengthening.Concerning the maximum UTS×TE,it is 18.9 GPa%obtained in the as-quenched CRA one,while that is 24.4 GPa%obtained in the HR specimen after tempered at 300℃ for 5 min.
基金supported by the National Natural Science Foundation of China(No.52293395)National Key R&D Program of China(No.2021YFB3702403).
文摘The modified precipitation theory was employed to directly predict the multi-variantε-carbide precipitation from thermodynamics and growing and ripening kinetics.Three distinct variants were identified:Variants 1 and 2 were the perpendicular plate-likeε-carbides,while the granularε-carbides were Variant 3.The particle sizes of Variants 1 and 2 were usually larger than those of Variant 3.The mean aspect ratios of Variants 1 and 2 were 4.96,4.62 and 4.35 larger than those(1.72,1.63 and 1.56)for the granularε-carbides when coiled at 140,200 and 250℃,respectively.Thermodynamic analysis indicated that Variants 1 and 2 are easier to nucleate than Variant 3.The growing kinetic analysis implied that the relative nucleation time and precipitation time for Variants 1 and 2 were about 8 and 5 orders of magnitude less than those for Variant 3,respectively.The ripening kinetics further displayed that the ripening rate was similar for Variants 1,2 and 3.In addition,the dislocation density has weak influence onε-carbide nucleation.These findings suggest that the precipitation thermodynamic and kinetic models could be extended to second phase precipitation in other materials systems.Besides,nano-scaleε-carbides,fine block size and nano-twins,as well as medium-density dislocations,jointly caused the optimal match between strength and total elongation when coiled at 140℃.
基金supported by the National Natural Science Foundation of China(Nos.52122408 and 52071023)Hong-hui Wu also thanks the financial support from the Fundamental Research Funds for the Central Universities(University of Science and Technology Beijing,Nos.FRF-TP-2021-04C1 and 06500135)supported by USTB MatCom of Beijing Advanced Innovation Center for Materials Genome Engineering.
文摘The hardenability of steel is crucial for its durability and performance in engineering applications,significantly influencing mechanical properties such as hardness,strength,and wear resistance.As the engineering field continuously demands higher-performance steel materials,a deep understanding of the key influencing factors on hardenability is crucial for developing quality steel that meets stringent application requirements.The effects of some specific elements,including carbon(C),vanadium(V),molybdenum(Mo),and boron(B),as well as heat treatment process parameters such as austenitizing temperature,austenitizing holding time,and cooling rate,were examined.It aims to elucidate the interactions among these factors and their influence on steel hardenability.For each influencing factor,the heat treatment procedure,characteristic microstructure resulting from it,and corresponding Jominy end quench curves were discussed.Furthermore,based on the continuous development of big data technology in the field of materials,the use of machine learning to predict the hardenability of steel and guide the design of steel material was also introduced.
基金financially supported by the National Natural Science Foundation of China(No.52174306)the Fundamental Research Funds for the Central Universities(Nos.N2225023 and N2425006)the Basic Research Projects of Liaoning Provincial Department of Education(No.LJ212410148027)。
文摘The hook formation mechanism in continuously cast slabs of ultra-low carbon steel was analyzed in detail through numerical calculations and experimental observations using optical microscopy,and its distribution characteristics were determined.Numerical simulations confirmed that the freezing–overflow mechanism is the primary cause of hook formation.They also revealed that the freezing event occurs unpredictably,while the overflow event takes place during the positive strip time.The average pitch of oscillation marks(OMs)on the slab surface was 8.693 mm,while the theoretical pitch was 8.889 mm,with a difference of approximately 2%.This discrepancy primarily results from varying degrees of overflow,which affects the morphology of the OMs and the positions of their deepest points.Notably,this result further confirmed that the freezing and overflow in the meniscus were indeed caused by the periodic oscillation of the mold.Higher superheat hindered hook formation,leading to a negative correlation between the hook depth distribution around the slab and the temperature distribution within the mold.Therefore,the depth of the corner hook was greater than that of other positions,which was caused by the intensified cooling effect of the corner.Moreover,key factors influencing hook development were analyzed,providing insights into transient fluid flow and heat transfer characteristics within the mold.Transient fluid flow and heat transfer contributed to the randomness and tendency of hook formation.This randomness was reflected in the varying angles of the hooks,whereas the tendency was evident in the negative correlation between superheat and hook length.Based on the randomness and tendency of hook formation and its profile characteristics,a new method for controlling hook depth based on“sine law”is proposed.
基金support from the National Natural Science Foundation of China(Grant No.52304389)the China Postdoctoral Science Foundation(No.2022M720402)+2 种基金Huibin Wu and Gang Niu appreciate the support from the Fundamental Research Funds for the Central Universities(No.FRF-BD-23-01)Na Gong appreciates the support from the Structural Metal Alloy Program(SMAP,No.A18B1b0061)Gang Niu is grateful to Hatem S.Zurob for his insightful recommendation and expressive discussion.
文摘High-strength steel with excellent ductility is pivotal for the formability and safety of critical structural components.Here,a heterogeneous metastable lamellar steel,composed of alternating lamellar ferrite and austenite aligned with the rolling direction,was developed through an innovative combination of warm rolling and immediate annealing processes.This novel design overcomes the strength-ductility trade-off,achieving high ultimate tensile strength(∼1.2 GPa)and excellent uniform elongation(∼78%),pushing the product of ultimate tensile strength and uniform elongation to an ultra-high level(>90 GPa%).The high tensile strength is attributed to ultrafine lamellar grains and significant work hardening induced by the hetero-deformation and transformation-induced plasticity(TRIP)effect.The exceptional ductility is a result of the synergy of multiple plasticity mechanisms,including(i)the inherent plastic deformation ability of lamellar microstructure and the hetero-deformation-induced hardening in the early deformation period,(ii)the persistent TRIP effect induced by the lamellar austenite with high mechanical stability and the elimination of strain localization caused by prolonged strain hardening due to the coordinated deformation of lamellar austenite and ferrite in the middle deformation period,and(iii)delamination cracking in the late deformation period.This approach adopted in current work offers a straightforward and economically feasible pathway for fabricating advanced high-strength steel with superior performance.
基金the financial support of National Key Research and Development Plan(No.2021YFB3702000)National Natural Science of China(Nos.52074076,52174306 and U20A20272)Fundamental Research Funds for the Central Universities(Nos.N2225023 and N2425006).Author information。
文摘During the continuous casting process of low carbon steel,the solidified hook formed in the mold has great effects on the surface quality of the cast slab.Some factory experiments have been conducted to investigate the microscopic characteristics and reveal the influence of process parameters on solidified hooks.The depth of the hooks showed a positive correlation with the deflection angle,length,and oscillation mark(OM)depth,which indicates that the OM depth can serve as an approximate indicator for evaluating the depth of the solidified hooks.On the wide and narrow faces of the cast slab,the depth of the solidified hooks and the temperature distribution in the mold show opposite trends,with lower depths of solidified hooks at positions with higher temperatures.In addition,the influence of process parameters on solidified hooks was analyzed.With the increase in superheat,not only the depth of solidified hooks gradually decreases,but also the ratio of depression-typed marks increases.Increasing casting speed and decreasing immersion depth of the submerged entry nozzle will both lead to a decrease in the depth of the solidified hook.
基金financially supported by the National Natural Science Foundation of China (No. 51574026)
文摘Industrial experiments were carried out to investigate the formation of CaS-bearing inclusion during Ca double modification in oil casting steels using polished cross sections and electrolytic extraction. Immediately after Ca addition, the role of newly generated CaS as an intermediate reaction product, which modified the Al_2O_3 inclusion into a liquid calcium aluminate, was confirmed. The formation of transient CaS was attributed to the high surface segregation of S at the liquid steel-calcium vapor interface, where a simple site coverage model based upon the Langmuir adsorption equation was established. Moreover, a CaS outer layer surrounding the liquid calcium aluminate was attained mainly in the tundish, which was distributed unevenly on the surface of liquid particles according to the three-dimensional mapping results. The surface of a well-modified calcium aluminate with higher CaO activity and Al_2O_3 activity under bulk composition conditions in the tundish acted as a favorable site for the generation of CaS. Additionally, CaS could be precipitated directly onto existing inclusions during solidification of the steel, which led to various morphologies of CaS-bearing inclusions in slabs. Furthermore, the phase transformation of inclusions during solidification was strongly influenced both by the S content and the Ca/S ratio in the tundish via thermodynamics.
基金Item Sponsored by National High Technology Research and Development Program(863)of China(2006AA03Z526)
文摘High temperature carburization is becoming more and more attractive because it can remarkably reduce processing time and increase productivity. However, the commonly used gear steels which are microalloyed by Al are not suitable for high temperature carburization due to abnormal grain coarsening. The gear steel 20CrMnTiNb, which is microalloyed with 0. 048% Nb and 0. 038% Ti, has been compared with the gear steel 20CrMn in terms of microstructure in the case of hardened layer and in the core after carburizing at 1000 ℃ for 4 h and mechanical prop- erties after carburizing and pseudo-carburizing. The results indicate that the fine austenite grains exist in the carbu- rized case of 20CrMnTiNb steel, while there is abnormal coarsening and duplex grain structure in the case and core of steel 20CrMn. The average prior austenite grain sizes are 19.5 and 34.2 μm for the steels 20CrMnTiNb and 20CrMn, respectively. In addition, the mechanical properties of 20CrMnTiNb steel are superior to those of 20CrMn steel. In particular, the HV hardness of the former is higher than that of the latter by about 40--70 in the range of less than 0. 7 mm in depth. Therefore, the steel 20CrMnTiNb is suitable for high temperature carburization.
基金financially supported by the National Natural Science Foundation of China (No.51474031)
文摘The corrosion resistance and evolution of corrosion products in medium-carbon high-strength spring steels were investigated in a neutral salt spray(5 wt% Na Cl solution). A formation model of γ-Fe OOH and a transformation model describing the conversion of γ-Fe OOH to α-Fe OOH were constructed. The results indicated that, at the initial corrosion stage, the corrosion resistance was gradually improved with the addition of Cr; however, with the addition of alloying element V, the corrosion resistance decreased. These results were attributed mainly to the initial corrosion stage being closely related to the matrix microstructure parameters such as grain-boundary character and dislocation density. After the rust layer was formed at a later corrosion stage, the corrosion resistance was reinforced with the addition of Cr and V because Cr strongly influenced the composition, structure, and morphology of the corrosion products. The results presented herein show that Cr was conducive to the transformation of γ-Fe OOH into α-Fe OOH. Moreover, V and Cr exhibited obvious synergy and were enriched in the inner layer of the corrosion products.
