Discharge performance of K2FeO4 electrode under different conditions was studied by the constant electric current discharge method. The electrochemical characteristics of K2FeO4 electrode were investigated for the fi...Discharge performance of K2FeO4 electrode under different conditions was studied by the constant electric current discharge method. The electrochemical characteristics of K2FeO4 electrode were investigated for the first time by means of cyclic voltammetry. The results show that the K2FeO4 electrode made at moderate pressure (20 MPa) and discharged at lower current has better discharge performance. It is also found that K2FeO4 electrode is significantly rechargeable.展开更多
Regularity of the initial atmospheric corrosion of A3 steel in the presence of NaCI was investigated. The results showed that NaCI can accelerate the corrosion of A3 steel. Dry mass gain of A3 steel in the presence of...Regularity of the initial atmospheric corrosion of A3 steel in the presence of NaCI was investigated. The results showed that NaCI can accelerate the corrosion of A3 steel. Dry mass gain of A3 steel in the presence of NaCI deposition increases with the exposure time, which can be correlated by using exponential decay function. The relationship between dry mass gain and amount of NaCI deposition at a certain exposure time follows a quadratic function. More amount of NaCI deposition will slow down the corrosion rate to some extent after exposure for a certain time. SEM/EDAX was used to characterize the corrosion surface and products. The surfaces of the NaCI treated A3 steel were obviously uneven, and some tiny crevices appear in the corrosion products that could help O2 transmit to the inner layer. The amount of oxygen in atomic percentage in the corrosion products increases with the amount of NaCI deposition.展开更多
[ Manuscript received October 8, 2003, in revised form March 2, 2004]Corrosion behaviors of X70 steel were studied by means of electrochemical experiments and morphology observation. First, through potentiodynamic pol...[ Manuscript received October 8, 2003, in revised form March 2, 2004]Corrosion behaviors of X70 steel were studied by means of electrochemical experiments and morphology observation. First, through potentiodynamic polarization in solution of various Cl- ions concentration, it was found that Epit began to appear in solution of Cl- concentration above 0.1 mol/L, and there was a critical point of Cl- concentration between 0.05 mol/L and 0.1 mol/L, below which the extent of pitting and general corrosion were trivial, while in solution of Cl- concentration above 0.1 mol/L, general and pitting corrosion became greater as the increasing of Cl- concentration. All of them were confirmed by the SEM observations after anodic polarization. Second, via the potentiodynamic polarization curves of X70 steel in 0.5 mol/L Cl- solution with 0, 0.05, 0.5 and 1 mol/L SO42-ions, it was found SO42- ions were able to inhibit corrosion aroused from Cl- ions, accordingly a model was set up to describe the process. In addition, to further explore the inhibited effect of SO42- ions, EIS was used in solutions of different Cl- and SO42- concentrations, the results revealed that the electrochemical resistance has a relation with the [SO42-]/[Cl-], that was, the bigger the value of [SO42-]/[CI-], the greater the electrochemical resistance.展开更多
A laboratory study of the atmospheric corrosion of carbon steel deposited with (NH4)2SO4 in the presence of SO2 is reported. The different levels of (NH4)2SO4 (0, 15, 30, 45, 60 μg·cm-2) were added on the surfac...A laboratory study of the atmospheric corrosion of carbon steel deposited with (NH4)2SO4 in the presence of SO2 is reported. The different levels of (NH4)2SO4 (0, 15, 30, 45, 60 μg·cm-2) were added on the surface of the samples before the exposure. The corrosion was investigated by a combination of gravimetry, Fourier transform infrared spectroscope and scanning electron microscopy. A detailed knowledge about the corrosion products was acquired, both quantitatively and qualitatively. The results show that the metal loss increased and the increasing tendency of corrosion rates slowed down with the increasing exposure time. The phase constituents of the corrosion products are mainly α-FeO(OH), γ-FeO(OH), and δ-FeO(OH).展开更多
A new method for preparing effective inhibition film on copper has been developed. Phenylthiourea (PT) was first absorbed to copper surface to form a monolayer. 1-Dodecanethiol (DT) was then assembled on the surface...A new method for preparing effective inhibition film on copper has been developed. Phenylthiourea (PT) was first absorbed to copper surface to form a monolayer. 1-Dodecanethiol (DT) was then assembled on the surface for modification. Finally, AC voltage was loaded on copper covered the mixed film to improve it further. After these processes, an effective inhibition film was gained because of its high charge transfer resistance and low corrosion current density shown in electrochemical impedance spectra and polarization. The inhibition efficiency was more than 97%.展开更多
The phase diagrams of ternary systems involving two metal components and one oxidant are considered first, the limitations to their use is discussed in relation to the high temperature oxidation of binary alloys. Kine...The phase diagrams of ternary systems involving two metal components and one oxidant are considered first, the limitations to their use is discussed in relation to the high temperature oxidation of binary alloys. Kinetic diagrams, which are useful to predict the conditions for the stability of the two mutually insoluble oxides as the external scale, are then calculated on the basis of thermodynamic and kinetic data concerning both the alloys and the oxides, assuming the validity of the parabolic rate law. A combination of the two types of diagrams provides a more detail information about the oxidation behavior of binary alloys. The calculation of the diffusion paths, which relate the oxidant pressure to the composition of the system in terms of the alloy components both in the alloy and in the scale during an initial stage of the reaction in the presence of the parabolic rate law, is finally developed.展开更多
The rare earth sealing procedure of the porous film of anodized aluminum alloy 2024 was studied with the fieldemission scanning electron microscope (SEM) and X-ray energy dispersive spectroscopy (EDS). The results sho...The rare earth sealing procedure of the porous film of anodized aluminum alloy 2024 was studied with the fieldemission scanning electron microscope (SEM) and X-ray energy dispersive spectroscopy (EDS). The results show thatRE solution can form cerium oxide/hydroxides precipitation in the pores of the anodized coating at the beginning ofsealing. At the same time, the spherical deposits formed on the surface of the anodized coating created a barrierto the precipitation of RE solution in the pores. When the pore-structured anodizing film is covered all with thespherical deposits, RE conversion coating will form on the surface of the anodized coating. The reaction of thecoating formation was investigated by employing cyclic voltammetry. The results indicate that accelerator H2O2 actsas the source of O2 by carrying chemical reaction in course of coating formation. In the mean time, it maybe carrieselectrochemical reaction to generate alkaline condition to accelerate the coating formation. The porous structure ofthe film is beneficial to the precipitation of the cerium hydroxides film.展开更多
Technological process of rare earth sealing anodized LY12 (2024) alloy is introduced. Corrosion behavior of the film was studied by polarization curves and electrochemical impedance spectroscopy (EIS). The results sho...Technological process of rare earth sealing anodized LY12 (2024) alloy is introduced. Corrosion behavior of the film was studied by polarization curves and electrochemical impedance spectroscopy (EIS). The results showed that the coating remained passivity at the potential range from the open circuit potential (-780 mV) to -250 mV in NaCl solution. When the potential exceeded -200 mV, corrosion reaction happened on the coating, the results of EIS analysis was consistent with the results of polarization curves.展开更多
A method of concentration analysis based on X-ray photoelectron spectroscopy (XPS) results was introduced. The concentration of Ce-rich conversion coating on the anodized Al based metal matrix composites AI6061/SiCp w...A method of concentration analysis based on X-ray photoelectron spectroscopy (XPS) results was introduced. The concentration of Ce-rich conversion coating on the anodized Al based metal matrix composites AI6061/SiCp was then studied according to this method. The results revealed that the Ce conversion coating on the anodized AI6061/SiCp consisted of Al oxide, Ce oxide and Ce hydroxide. The state of Ce element exhibited the mixture of Ce3+ and Ce4+. Some of Cell I was oxidized to be CelV in the outer layer coating.展开更多
The effects of SO_2 on the initial atmospheric corrosion of AZ91D magnesiumalloy were investigated in laboratory. Met-allographic observation, SEM (Scanning ElectronMicroscopy), XRD (X-ray Diffraction) and XPS (X-ray ...The effects of SO_2 on the initial atmospheric corrosion of AZ91D magnesiumalloy were investigated in laboratory. Met-allographic observation, SEM (Scanning ElectronMicroscopy), XRD (X-ray Diffraction) and XPS (X-ray Proton Spectrograph) were used to analyze anddiscuss the initial surface morphology of corrosion layers and corrosion products. The corrosionrate of the alloy increases with increasing the content of SO_2. The initial attack has thecharacteristics of localized corrosion and preferentially concentrates on a phase. MgO and Mg(OH)_2form at first, which provide a protective layer, then the existence of SO_2 decreases the pH of thethin solution on the alloy, accelerates dissolution process, and promotes the formation of MgSO_3centre dot 6H_2O and MgSO_4 centre dot 6H_2O, meanwhile cracks were found on the corrosion productswith corrosion continuation. These soluble corrosion products and the cracks provide the paths forfiltering oxygen and corrosion pollutants into the matrix, which results in severe localizedcorrosion and the loss of protective function of film.展开更多
The influence of the concentration of Zn2+ ions on zinc electroplating process was investigated by means of electrochemical noise (EN) and cyclic voltammetry methods in conjunction with the scanning electron microscop...The influence of the concentration of Zn2+ ions on zinc electroplating process was investigated by means of electrochemical noise (EN) and cyclic voltammetry methods in conjunction with the scanning electron microscopy (SEM) technique. It was found that the EN generated during the electroplating of dentritic or large polymeric zinc deposit has large potential oscillation amplitude and positive potential drift while the compact zinc deposit possesses small noise amplitude and little potential drift. With the change of rate determining step from diffusion-control through mixed-control to activation-control, the maximum relative energy obtained from wavelet analysis defined from the region with larger scales to those with smaller scales, and the EDP (relative energy distribution plot) can be us, as 'fingerprints' of EN to characterize the electroplating process and the deposit structure. The results also showed that electrochemical noise technique can give more information about the electrodeposit structure than other normal electrochemical measurements, such as linear potential sweep method and cyclic voltammetry technique.展开更多
The influence of H3BO3 on the zinc electroplating was studied using electrochemical noise technique, cyclic voltammetry and steady-state polarization method. The results showed that, under the experimental conditions,...The influence of H3BO3 on the zinc electroplating was studied using electrochemical noise technique, cyclic voltammetry and steady-state polarization method. The results showed that, under the experimental conditions, the deposition of zinc followed the mechanism of two-dimensional nucleation and subsequent grain growth. The addition of H3BO3 into the electroplating solution prominently changes the nucleation and growth kinetics of zinc deposits, which is directly related to the features of electrocrystallization noise and the corresponding structure of the electrodeposits. The results also shown that the electrochemical noise (EN) technique can give more information about the electrodeposits structure and electroplating mechanism than other normal electrochemical measurements can give, such as steady-state polarization method and cyclic voltammetry technique.展开更多
Electrochemical test technology and surface analysis method were employed to investigate the pitting corrosion of Cu-Zn-AI shape memory alloy in simulated uterine fluid. The results showed that the breakage of the bre...Electrochemical test technology and surface analysis method were employed to investigate the pitting corrosion of Cu-Zn-AI shape memory alloy in simulated uterine fluid. The results showed that the breakage of the breaking-renovating equilibrium of surface layers resulted in the pitting corrosion of Cu-Zn-AI shape memory alloy in simulated uterine fluid. The development of pitting corrosion was controlled by dissolution of surface layers. The critical pitting corrosion potential was 1.70 VSCE. The kinetics equation for the development of pitting corrosion for Cu-Zn-AI shape memory alloy in simulated uterine fluid was io=465.68 t-0.5+1.5. Pitting appearances of pits could be two types: tortoise-shell, and anomaly abscess. Cl- ion facilitated the pitting corrosion of Cu-Zn-AI shape memory alloy by competing adsorption and concentrating on alloy surface at high positive potential.展开更多
The failure of a fluid catalysis and cracking unit (FCCU) in a Chinese refinery was investigated by using nondestructive detection methods, fracture surface examination, hardness measurement, chemical composition and...The failure of a fluid catalysis and cracking unit (FCCU) in a Chinese refinery was investigated by using nondestructive detection methods, fracture surface examination, hardness measurement, chemical composition and corrosion products analysis. The results showed that the failure was caused by the dew point nitrate stress corrosion cracking. For a long operation period, the wall temperature of the regenerator in the FCCU was below the fume dew point. As a result, an acid fume NOx-SOx-H2O medium present- ed on the surface, resulting in stress corrosion cracking of the component with high residual stress. In order to confirm the relative conclusion, simulated testing was conducted in laboratory, and the results showed similar cracking characteristics. Finally, some sug- gestions have been made to prevent the stress corrosion cracking of an FCCU from re-occurring in the future.展开更多
基金This work was supported by the National Natural Science Foundation of China (No. 50172041).
文摘Discharge performance of K2FeO4 electrode under different conditions was studied by the constant electric current discharge method. The electrochemical characteristics of K2FeO4 electrode were investigated for the first time by means of cyclic voltammetry. The results show that the K2FeO4 electrode made at moderate pressure (20 MPa) and discharged at lower current has better discharge performance. It is also found that K2FeO4 electrode is significantly rechargeable.
基金This work was financially supported by the National Natural Science Foundation of China. The number of the project is 5989914. The authors are grateful to Ms. Ping Wan for English diction.
文摘Regularity of the initial atmospheric corrosion of A3 steel in the presence of NaCI was investigated. The results showed that NaCI can accelerate the corrosion of A3 steel. Dry mass gain of A3 steel in the presence of NaCI deposition increases with the exposure time, which can be correlated by using exponential decay function. The relationship between dry mass gain and amount of NaCI deposition at a certain exposure time follows a quadratic function. More amount of NaCI deposition will slow down the corrosion rate to some extent after exposure for a certain time. SEM/EDAX was used to characterize the corrosion surface and products. The surfaces of the NaCI treated A3 steel were obviously uneven, and some tiny crevices appear in the corrosion products that could help O2 transmit to the inner layer. The amount of oxygen in atomic percentage in the corrosion products increases with the amount of NaCI deposition.
文摘[ Manuscript received October 8, 2003, in revised form March 2, 2004]Corrosion behaviors of X70 steel were studied by means of electrochemical experiments and morphology observation. First, through potentiodynamic polarization in solution of various Cl- ions concentration, it was found that Epit began to appear in solution of Cl- concentration above 0.1 mol/L, and there was a critical point of Cl- concentration between 0.05 mol/L and 0.1 mol/L, below which the extent of pitting and general corrosion were trivial, while in solution of Cl- concentration above 0.1 mol/L, general and pitting corrosion became greater as the increasing of Cl- concentration. All of them were confirmed by the SEM observations after anodic polarization. Second, via the potentiodynamic polarization curves of X70 steel in 0.5 mol/L Cl- solution with 0, 0.05, 0.5 and 1 mol/L SO42-ions, it was found SO42- ions were able to inhibit corrosion aroused from Cl- ions, accordingly a model was set up to describe the process. In addition, to further explore the inhibited effect of SO42- ions, EIS was used in solutions of different Cl- and SO42- concentrations, the results revealed that the electrochemical resistance has a relation with the [SO42-]/[Cl-], that was, the bigger the value of [SO42-]/[CI-], the greater the electrochemical resistance.
文摘A laboratory study of the atmospheric corrosion of carbon steel deposited with (NH4)2SO4 in the presence of SO2 is reported. The different levels of (NH4)2SO4 (0, 15, 30, 45, 60 μg·cm-2) were added on the surface of the samples before the exposure. The corrosion was investigated by a combination of gravimetry, Fourier transform infrared spectroscope and scanning electron microscopy. A detailed knowledge about the corrosion products was acquired, both quantitatively and qualitatively. The results show that the metal loss increased and the increasing tendency of corrosion rates slowed down with the increasing exposure time. The phase constituents of the corrosion products are mainly α-FeO(OH), γ-FeO(OH), and δ-FeO(OH).
基金Subsidized with the Special Funds for the Major State Basic Research Projects G19990650 and the Chinese National Science Fund (No. 20173033).
文摘A new method for preparing effective inhibition film on copper has been developed. Phenylthiourea (PT) was first absorbed to copper surface to form a monolayer. 1-Dodecanethiol (DT) was then assembled on the surface for modification. Finally, AC voltage was loaded on copper covered the mixed film to improve it further. After these processes, an effective inhibition film was gained because of its high charge transfer resistance and low corrosion current density shown in electrochemical impedance spectra and polarization. The inhibition efficiency was more than 97%.
基金Financial supports by the NSFC(China)under the research projects(No.50071058 and No.59725101)by the CAS(China)-CNR(Italy)under an international collaboration agreement are gratefully acknowledged.
文摘The phase diagrams of ternary systems involving two metal components and one oxidant are considered first, the limitations to their use is discussed in relation to the high temperature oxidation of binary alloys. Kinetic diagrams, which are useful to predict the conditions for the stability of the two mutually insoluble oxides as the external scale, are then calculated on the basis of thermodynamic and kinetic data concerning both the alloys and the oxides, assuming the validity of the parabolic rate law. A combination of the two types of diagrams provides a more detail information about the oxidation behavior of binary alloys. The calculation of the diffusion paths, which relate the oxidant pressure to the composition of the system in terms of the alloy components both in the alloy and in the scale during an initial stage of the reaction in the presence of the parabolic rate law, is finally developed.
基金This work has been carried out with the support of The Chinese Postdoctoral Science FundThe Special Funds for the Major State Basic Research Projects G19990650.
文摘The rare earth sealing procedure of the porous film of anodized aluminum alloy 2024 was studied with the fieldemission scanning electron microscope (SEM) and X-ray energy dispersive spectroscopy (EDS). The results show thatRE solution can form cerium oxide/hydroxides precipitation in the pores of the anodized coating at the beginning ofsealing. At the same time, the spherical deposits formed on the surface of the anodized coating created a barrierto the precipitation of RE solution in the pores. When the pore-structured anodizing film is covered all with thespherical deposits, RE conversion coating will form on the surface of the anodized coating. The reaction of thecoating formation was investigated by employing cyclic voltammetry. The results indicate that accelerator H2O2 actsas the source of O2 by carrying chemical reaction in course of coating formation. In the mean time, it maybe carrieselectrochemical reaction to generate alkaline condition to accelerate the coating formation. The porous structure ofthe film is beneficial to the precipitation of the cerium hydroxides film.
基金This work has been carried out with the support of the Chinese Postdoctoral Science Fund and the Special Funds for the Major State Basic Research Projects G19990650.
文摘Technological process of rare earth sealing anodized LY12 (2024) alloy is introduced. Corrosion behavior of the film was studied by polarization curves and electrochemical impedance spectroscopy (EIS). The results showed that the coating remained passivity at the potential range from the open circuit potential (-780 mV) to -250 mV in NaCl solution. When the potential exceeded -200 mV, corrosion reaction happened on the coating, the results of EIS analysis was consistent with the results of polarization curves.
基金This work has been carried out with the support of The Chinese Postdoctoral Science Fund and The Special Funds for the Major State Basic Research Projects G19990650.
文摘A method of concentration analysis based on X-ray photoelectron spectroscopy (XPS) results was introduced. The concentration of Ce-rich conversion coating on the anodized Al based metal matrix composites AI6061/SiCp was then studied according to this method. The results revealed that the Ce conversion coating on the anodized AI6061/SiCp consisted of Al oxide, Ce oxide and Ce hydroxide. The state of Ce element exhibited the mixture of Ce3+ and Ce4+. Some of Cell I was oxidized to be CelV in the outer layer coating.
基金This work was financially supported by the National Natural Science Foundation of China (No. 50171011 )the 973 Science Foundation of China (No. 19990650).
文摘The effects of SO_2 on the initial atmospheric corrosion of AZ91D magnesiumalloy were investigated in laboratory. Met-allographic observation, SEM (Scanning ElectronMicroscopy), XRD (X-ray Diffraction) and XPS (X-ray Proton Spectrograph) were used to analyze anddiscuss the initial surface morphology of corrosion layers and corrosion products. The corrosionrate of the alloy increases with increasing the content of SO_2. The initial attack has thecharacteristics of localized corrosion and preferentially concentrates on a phase. MgO and Mg(OH)_2form at first, which provide a protective layer, then the existence of SO_2 decreases the pH of thethin solution on the alloy, accelerates dissolution process, and promotes the formation of MgSO_3centre dot 6H_2O and MgSO_4 centre dot 6H_2O, meanwhile cracks were found on the corrosion productswith corrosion continuation. These soluble corrosion products and the cracks provide the paths forfiltering oxygen and corrosion pollutants into the matrix, which results in severe localizedcorrosion and the loss of protective function of film.
基金This work was supported by the National Natural Science Foundation of China(No.20203015 and No.50499335).
文摘The influence of the concentration of Zn2+ ions on zinc electroplating process was investigated by means of electrochemical noise (EN) and cyclic voltammetry methods in conjunction with the scanning electron microscopy (SEM) technique. It was found that the EN generated during the electroplating of dentritic or large polymeric zinc deposit has large potential oscillation amplitude and positive potential drift while the compact zinc deposit possesses small noise amplitude and little potential drift. With the change of rate determining step from diffusion-control through mixed-control to activation-control, the maximum relative energy obtained from wavelet analysis defined from the region with larger scales to those with smaller scales, and the EDP (relative energy distribution plot) can be us, as 'fingerprints' of EN to characterize the electroplating process and the deposit structure. The results also showed that electrochemical noise technique can give more information about the electrodeposit structure than other normal electrochemical measurements, such as linear potential sweep method and cyclic voltammetry technique.
基金supported by the National Natural Science Foundation of China(Grant No.20203015).
文摘The influence of H3BO3 on the zinc electroplating was studied using electrochemical noise technique, cyclic voltammetry and steady-state polarization method. The results showed that, under the experimental conditions, the deposition of zinc followed the mechanism of two-dimensional nucleation and subsequent grain growth. The addition of H3BO3 into the electroplating solution prominently changes the nucleation and growth kinetics of zinc deposits, which is directly related to the features of electrocrystallization noise and the corresponding structure of the electrodeposits. The results also shown that the electrochemical noise (EN) technique can give more information about the electrodeposits structure and electroplating mechanism than other normal electrochemical measurements can give, such as steady-state polarization method and cyclic voltammetry technique.
文摘Electrochemical test technology and surface analysis method were employed to investigate the pitting corrosion of Cu-Zn-AI shape memory alloy in simulated uterine fluid. The results showed that the breakage of the breaking-renovating equilibrium of surface layers resulted in the pitting corrosion of Cu-Zn-AI shape memory alloy in simulated uterine fluid. The development of pitting corrosion was controlled by dissolution of surface layers. The critical pitting corrosion potential was 1.70 VSCE. The kinetics equation for the development of pitting corrosion for Cu-Zn-AI shape memory alloy in simulated uterine fluid was io=465.68 t-0.5+1.5. Pitting appearances of pits could be two types: tortoise-shell, and anomaly abscess. Cl- ion facilitated the pitting corrosion of Cu-Zn-AI shape memory alloy by competing adsorption and concentrating on alloy surface at high positive potential.
基金This work was financially supported by the Major State Basic Research Development Program of China (973 ProgramNo.19990970) and Petrochemical Company of China.
文摘The failure of a fluid catalysis and cracking unit (FCCU) in a Chinese refinery was investigated by using nondestructive detection methods, fracture surface examination, hardness measurement, chemical composition and corrosion products analysis. The results showed that the failure was caused by the dew point nitrate stress corrosion cracking. For a long operation period, the wall temperature of the regenerator in the FCCU was below the fume dew point. As a result, an acid fume NOx-SOx-H2O medium present- ed on the surface, resulting in stress corrosion cracking of the component with high residual stress. In order to confirm the relative conclusion, simulated testing was conducted in laboratory, and the results showed similar cracking characteristics. Finally, some sug- gestions have been made to prevent the stress corrosion cracking of an FCCU from re-occurring in the future.
