The orientation effect of θʹ precipitates in stress-aged Al-Cu alloys has ambiguous interpretations. One view is that θʹ precipitates prefer to grow on the habit planes perpendicular to the applied compressive stres...The orientation effect of θʹ precipitates in stress-aged Al-Cu alloys has ambiguous interpretations. One view is that θʹ precipitates prefer to grow on the habit planes perpendicular to the applied compressive stress, while the other view suggests growth on habit planes parallel to the applied stress. In this study, stress-aged Al-4 wt.%Cu single crystal was sampled from three different <100>Al zone axes to observe the distribution of θʹ precipitates. A hybrid Monte-Carlo/ molecular dynamics simulations were used to investigate the orientation effect of θʹ precipitates. The simulation results are consistent with experimental observations and indicate that θʹ precipitates prefer to grow on the habit planes that are parallel to the direction of the applied compressive stress, not along the planes perpendicular to it. It is also found that 1/2<110> perfect dislocations are generated as θʹ precipitates plates grow thicker, and the reaction of 1/2<110> perfect dislocations decomposing into 1/6<112> Shockley dislocations lead to an increase in the length of θʹ precipitates. The former does not enhance the orientation effect, whereas the latter leads to a more significant orientation effect. Additionally, the degree of the orientation effect of θʹ precipitates is determined by the reduction of 1/2<110> dislocations with a positive correlation between them.展开更多
Cu/Al multilayers were produced by high-temperature accumulative roll bonding(ARB)methods up to three passes.To achieve a high bonding strength,prior to ARB processing,the Cu and Al sheets were heated to 350,400,450 a...Cu/Al multilayers were produced by high-temperature accumulative roll bonding(ARB)methods up to three passes.To achieve a high bonding strength,prior to ARB processing,the Cu and Al sheets were heated to 350,400,450 and 500 ℃,respectively.The mechanical properties were evaluated by tensile tests.The microstructure was examined by optical microscopy and scanning electron microscopy equipped with energy dispersive spectrometry.The ultimate tensile stress,the grain size and the thickness of diffusion layer of lamellar composites increase with rolling temperature.When the rolling temperature is 400 ℃,the laminates show the highest ductility,but the yield stress is the lowest.As the rolling temperature further increases,both the yield stress and the ultimate tensile stress increase and the ductility decreases slightly.The mechanical properties of lamellar composites processed by low and high temperature ARB are determined by grain size and the thickness of diffusion layer,respectively.展开更多
Stepped heating treatment has been applied to aluminum alloy thick plate to improve the mechanical performance and corrosion resistance.Accurate temperature control of the plate is the difficulty in engineering applic...Stepped heating treatment has been applied to aluminum alloy thick plate to improve the mechanical performance and corrosion resistance.Accurate temperature control of the plate is the difficulty in engineering application.The heating process,the calculation of surface heat transfer coefficient and the accurate temperature control method were studied based on measured heating temperature for the large-size thick plate.The results show that,the temperature difference between the surface and center of the thick plate is small.Based on the temperature uniformity,the surface heat transfer coefficient was calculated,and it is constant below300°C,but grows greatly over300°C.Consequently,a lumped parameter method(LPM)was developed to predict the plate temperature.A stepped solution treatment was designed by using LPM,and verified by finite element method(FEM)and experiments.Temperature curves calculated by LPM and FEM agree well with the experimental data,and the LPM is more convenient in engineering application.展开更多
The dipping process was recorded firstly by high-speed camera system; acceleration time, speed, and dipping time were set by the control system of dipping bed, respectively. By image processing of dipping process base...The dipping process was recorded firstly by high-speed camera system; acceleration time, speed, and dipping time were set by the control system of dipping bed, respectively. By image processing of dipping process based on Otsu's method, it was found that low-viscosity flux glue eliminates the micelle effectively, very low speed also leads to small micelle hidden between the bumps, and this small micelle and hidden phenomenon disappeared when the speed is ≥0.2 cm s-1. Dipping flux quantity of the bump decreases by about 100 square pixels when flux viscosity is reduced from4,500 to 3,500 mpa s. For the 3,500 mpa s viscosity glue, dipping flux quantity increases with the increase of the speed and decreases with the increase of the speed after the speed is up to 0.8 cm s-1. The stable time of dipping glue can be obtained by real-time curve of dipping flux quantity and is only 80–90 ms when dipping speed is from 1.6 to 4.0 cm s-1. Dipping flux quantity has an increasing trend for acceleration time and has a decreasing trend for acceleration. Dipping flux quantity increases with the increase of dipping time, and is becoming saturated when the time is ≥55 ms.展开更多
In order to obtain good strength−plasticity synergy for a medium entropy alloy(MEA)CrCoNi,cold rolling,asymmetric rolling,cryorolling and asymmetric-cryorolling with subsequent annealing at different temperatures were...In order to obtain good strength−plasticity synergy for a medium entropy alloy(MEA)CrCoNi,cold rolling,asymmetric rolling,cryorolling and asymmetric-cryorolling with subsequent annealing at different temperatures were conducted.The results showed that the asymmetric-cryorolled alloy achieved a high strength of over 1.6 GPa.After annealing at 1073 K,it retained a high strength of~1 GPa while the elongation reached nearly 60%.After annealing,the heterogeneous characteristics were formed in asymmetric-cryorolled samples,which were found to be more distinct than those of the samples subjected to asymmetric rolling.This resulted in the generation of high strength and ductility.展开更多
Sandwich-like Al/Ti/Al-laminated composites have many advantages such as low density and high specific strength with value in mechanical manufacturing and aerospace engineering. Here, Al/Ti/Al-laminated composites wer...Sandwich-like Al/Ti/Al-laminated composites have many advantages such as low density and high specific strength with value in mechanical manufacturing and aerospace engineering. Here, Al/Ti/Al-laminated composites were fabricated by hot roll bonding and subsequent processes: cryorolling(-190 ℃ and-100 ℃), cold rolling(25 ℃), and hot rolling(300 ℃). Their bonding strength and mechanical properties were then studied by an Autograph AGS-X universal electronic testing machine. The results show that cryorolling can improve the interface bonding strength and tensile strength of Al/Ti/Allaminated composites. For the Al/Ti/Al-laminated composites subjected to cryorolling at-100 ℃, they have the highest strength near 260 MPa—this is 48 MPa and 41 MPa higher than the laminated composites subjected to cold and hot rolling, respectively. These results also show the strongest peeling strength. Finally, the mechanisms of the enhancement of bonding strength and mechanical properties of Al/Ti/Al-laminated composites subjected to cryorolling were mainly discussed.展开更多
In the present study,a fully lamellar Ti6Al4V alloy was severely deformed by high pressure torsion(HPT)process under a pressure of 7.5 GPa up to 10 revolutions.Experimental results revealed that the microhardness of T...In the present study,a fully lamellar Ti6Al4V alloy was severely deformed by high pressure torsion(HPT)process under a pressure of 7.5 GPa up to 10 revolutions.Experimental results revealed that the microhardness of Ti6Al4V was increased remarkably by about~41%and saturated at about 432 Hv after the HPT process.A relatively uniform bulk nanostructured Ti6Al4V alloy with an average grain size of about52.7 nm was obtained eventually,and no obvious formation of metastableωphase was detected by XRD analysis.For the first time,the tribological properties of the HPT processed Ti6Al4V alloy were investigated by a ball-on-disc test at room temperature under a dry condition.It was found that HPT process had a great influence on the friction and wear behaviors of Ti6Al4V alloy.With increasing the number of HPT revolutions,both friction coefficient and specific wear rate were obviously decreased due to the reduction of abrasion and adhesion wears.After being deformed by 10 HPT revolutions,the friction coefficient was reduced from about 0.49 to 0.37,and the specific wear rate was reduced by about 48%.The observations in this study indicated that HPT processed Ti6Al4V alloys had good potential in structural applications owing to their greatly improved mechanical and tribological properties.展开更多
In view of the present situation of low cavitation performance of deep-sea mining slurry pump, the effect of solid phase on the cavitation performance of deep-sea mining pump is analyzed theoretically. The relationshi...In view of the present situation of low cavitation performance of deep-sea mining slurry pump, the effect of solid phase on the cavitation performance of deep-sea mining pump is analyzed theoretically. The relationship between gas and liquid phases are established by cavitation nucleon theory and mass energy equation as well as solid phase and liquid phase, and then we explored the relationship between gas phase and solid phase. The results show that the critical bubble radius and solid-phase concentration flow rate during the cavitation can be related to the liquid pressure. Eq.(19) show that the larger the solid particle concentration and the solid phase flow, the earlier the cavitation will occur, and pump anti-cavitation performance will decline.展开更多
In the present investigation, the relation of pre-ageing temperature and pre-ageing time to mechanical properties was studied, and a model was established to predict the mechanical properties of AA6005 Al alloy. Compa...In the present investigation, the relation of pre-ageing temperature and pre-ageing time to mechanical properties was studied, and a model was established to predict the mechanical properties of AA6005 Al alloy. Compared with the experimental results, the deviation of the proposed model was limited to 8.1%, which showed reasonable accuracy of forecasting. It was found that the performance of AA6005 alloy was better at higher pre-ageing temperature with shorter pre-ageing time than that at T6 temper. The microstructure of the alloy was observed by transmission electron microscopy, and the results showed that high dislocation density and precipitate density existed at 160 ℃ and 200 ℃ pre-ageing, which were in good agreement with the model.展开更多
To extend the service life of the clinched joint,a reconditioning process conducted with an additional tubular rivet was proposed in this work.Different reconditioning forces were employed to produce dissimilar recond...To extend the service life of the clinched joint,a reconditioning process conducted with an additional tubular rivet was proposed in this work.Different reconditioning forces were employed to produce dissimilar reconditioned joints by experimental method.The experimental results indicated that the neck fracture was the common failure mode of both original clinched and reconditioned joints.Compared with the original clinched joint,the shearing strength of the reconditioned joint produced by a reconditioning force of 40 kN increased from 1810.5 to 1986.47 N,and the energy absorption increased from 2.34 to 3.46 J.The range of effective reconditioning force was from 35 to 40 kN and 40 kN was the best choice for reconditioning the AA5052 failed joints.The mechanical properties of the reconditioned joints are obviously better than those of the original clinched joints,which fully demonstrates that the reconditioning method proposed in this work has a broad prospect of industrial application.展开更多
To improve the service and machining performance of the workpiece, the tool wear mechanisms, surface machining quality, and wear resistance in conventional side milling(CSM)and longitudinal-torsional ultrasonic vibrat...To improve the service and machining performance of the workpiece, the tool wear mechanisms, surface machining quality, and wear resistance in conventional side milling(CSM)and longitudinal-torsional ultrasonic vibration side milling(LTUVSM) of GH4169 superalloy at different cutting lengths are investigated systematically. Tool wear mechanisms are revealed and the correlation between machined surface quality with tool wear is analyzed correspondingly. Tool wear patterns mainly include adhesive wear, diffusion wear, abrasive wear, and chipping sticking.Better surface quality is achieved in LTUVSM due to a maximum reduction of flank wear bandwidth and wear rate by 71.9% and 71.5%, respectively, compared to CSM. The friction coefficient,initial wear stage time, and wear volume of dry sliding wear were measured to evaluate the workpiece wear resistance. The maximum reductions in friction coefficient and wear volume in LTUVSM are 18.2% and 15.8% compared to CSM. The regular ultrasonic vibration textures suppress the friction and the growth of contact nodes in the contact area, decreasing the degree of surface wear, which is demonstrated by a 38.8% increase in initial wear stage time compared to CSM.In conclusion, the workpiece in LTUVSM exhibits higher wear resistance because of the improvement of tool wear and the guarantee of surface quality.展开更多
Ultra fine-grained pure metals and their alloys have high strength and low ductility.In this study,cryorolling under different strains followed by low-temperature short-time annealing was used to fabricate pure nickel...Ultra fine-grained pure metals and their alloys have high strength and low ductility.In this study,cryorolling under different strains followed by low-temperature short-time annealing was used to fabricate pure nickel sheets combining high strength with good ductility.The results show that,for different cryorolling strains,the uniform elongation was greatly increased without sacrificing the strength after annealing.A yield strength of 607 MPa and a uniform elongation of 11.7%were obtained after annealing at a small cryorolling strain(ε=0.22),while annealing at a large cryorolling strain(ε=1.6)resulted in a yield strength of 990 MPa and a uniform elongation of 6.4%.X-ray diffraction(XRD),transmission electron microscopy(TEM),scanning electron microscopy(SEM),and electron backscattered diffraction(EBSD)were used to characterize the microstructure of the specimens and showed that the high strength could be attributed to strain hardening during cryorolling,with an additional contribution from grain refinement and the formation of dislocation walls.The high ductility could be attributed to annealing twins and micro-shear bands during stretching,which improved the strain hardening capacity.The results show that the synergistic effect of strength and ductility can be regulated through low-temperature short-time annealing with different cryorolling strains,which provides a new reference for the design of future thermo-mechanical processes.展开更多
The effects of solution treatment temperature and holding time on the microstructure and mechanical properties of extruded Al-6.02 wt.%Zn-1.94 wt.%Mg alloy were investigated by differential scanning calorimetry(DSC),o...The effects of solution treatment temperature and holding time on the microstructure and mechanical properties of extruded Al-6.02 wt.%Zn-1.94 wt.%Mg alloy were investigated by differential scanning calorimetry(DSC),optical microscopy(OM), scanning electron microscopy(SEM), X-ray diffraction(XRD), and tensile test. The results showed that the optimum solution treatment process for the alloy was 470 ℃, 2 h. The tensile strength, yield strength,and elongation of the samples after the aging treatment at 120℃ for 24 h were 486 MPa, 431 MPa, and 14.8%,respectively. The alloy produced more copious recrystallization with the augment of solution temperature and the extension of holding time. While the second phase of η(MgZn_(2)), and T(AlZnMgCu) in the matrix was not fully re-dissolved under the treatment condition of lower temperature or shorter holding time. Interestingly, the Zr aggregation was observed in the samples treated at 510 ℃ for 2 h, which led to the growth of the second phase particles and the increase of their area fraction.展开更多
The slip behavior and precipitation behavior of four Al−Cu−Li single crystals with varying orientations at different temperatures were investigated using electron backscattering diffraction(EBSD)and transmission elect...The slip behavior and precipitation behavior of four Al−Cu−Li single crystals with varying orientations at different temperatures were investigated using electron backscattering diffraction(EBSD)and transmission electron microscopy(TEM).The maximum differences in yield strength and ductility of the single crystals at room temperature are 41.6%and 14.7%,respectively.This indicates that the mechanical properties are strongly influenced by the crystal orientation.Moreover,grains with varying orientations exhibit distinct slip characteristics,including slip homogenization,slip localization,and multiple slip.In single crystal SC1,slip localization primarily contributes to its inferior ductility compared to other grains.Nevertheless,during deformation at 250℃,the distinct morphology and distribution of precipitates in the crystals are also correlated with orientation,which causes the increase in the maximum elongation difference to 20.8%in all selected single crystals.Notably,SC1,with a precipitate volume fraction of 2.65%,exhibits more severe slip localization compared to room temperature conditions,while SC2,with a precipitate volume fraction of 4.79%,demonstrates cross-slip characteristics,significantly enhancing the plastic deformation capacity of the Al−Cu−Li alloy.展开更多
As surgical procedures transition from conventional resection to advanced tissue-regeneration technologies,human disease therapy has witnessed a great leap forward.In particular,three-dimensional(3D)bioprinting stands...As surgical procedures transition from conventional resection to advanced tissue-regeneration technologies,human disease therapy has witnessed a great leap forward.In particular,three-dimensional(3D)bioprinting stands as a landmark in this setting,by promising the precise integration of biomaterials,cells,and bioactive molecules,thus opening up a novel avenue for tissue/organ regeneration.Curated by the editorial board of Bio-Design and Manufacturing,this review brings together a cohort of leading young scientists in China to dissect the core functionalities and evolutionary trajectory of 3D bioprinting,by elucidating the intricate challenges encountered in the manufacturing of transplantable organs.We further delve into the translational pathway from scientific research to clinical application,emphasizing the imperativeness of establishing a regulatory framework and rigorously enforcing quality-control measures.Finally,this review outlines the strategic landscape and innovative achievements of China in this field and provides a comprehensive roadmap for researchers worldwide to propel this field collectively to even greater heights.展开更多
The large 2219 Al alloy rings used to connect propellant tank components of a satellite launch vehicle to each other are conventionally manufactured by radial-axial ring rolling at 460°C with 50% deformation,but ...The large 2219 Al alloy rings used to connect propellant tank components of a satellite launch vehicle to each other are conventionally manufactured by radial-axial ring rolling at 460°C with 50% deformation,but often suffer from coarse elongated grain and low ductility. An improved process(hot ring rolling at460°C with 30% deformation, then air cooling to 240°C, followed by ring rolling at 240°C with 20% deformation) was tested for ring manufacturing. The corresponding microstructure evolution and mechanical properties of the produced rings were studied. The results show that the improved process can successfully be applied to manufacture the large 2219 Al alloy rings without formation of macroscopic defects,resulting in a product with fine and uniform grains after heat treatment. The fracture mechanism of both rings was mainly intergranular fracture. With the resulting grain size refinement due to the improved process, more homogeneous slip occured and the crack propagation path became more tortuous during the tensile testing process. Thus, the elongation in all three orthogonal directions was greatly improved,and the axial elongation increased from 3.5% to 10.0%.展开更多
In authors’ previous work [Mater. Charact. 141 (2018) 212-222]. it was found that the heterogeneous deformed microstructures can be replaced by the relatively homogeneous recrystallized grains through an annealing tr...In authors’ previous work [Mater. Charact. 141 (2018) 212-222]. it was found that the heterogeneous deformed microstructures can be replaced by the relatively homogeneous recrystallized grains through an annealing treatment. However, there are still some relatively large recrystallized grains. To find the reasons for the formation of large grains, some new annealing treatment tests were done, and the cellular automation (CA) simulations were carried out in the present work. The experimental results showed that the microstructural evolution during annealing treatment is significantly affected by the content of S phase. So. the effects of δ phase on the nucleation and growth of grains are carefully considered in the CA model to accurately simulate the microstructural evolution behavior. By the CA simulation, it is found that the dislocation density rapidly decreases due to the nucleation of static recrystallization (SRX) and the growth of dynamc recrystallization (DRX) nuclei at the early stage of annealing. The high initial dislocation density provide the high velocity for the growth of DRX nuclei, which is responsible for the formation of coarse grains, However, the growth rate of SRX nuclei is relatively small due to the low dislocation density and pinning effects of δ phase.展开更多
To obtain flow behavior and workability of 7055 aluminium alloy during hot deformation,hot compression tests at different temperatures and strain rates are conducted.True stress?strain curves of 7055 aluminium alloy u...To obtain flow behavior and workability of 7055 aluminium alloy during hot deformation,hot compression tests at different temperatures and strain rates are conducted.True stress?strain curves of 7055 aluminium alloy under different conditions are obtained and the flow stress increases with ascending strain rate and descending temperature.For Arrhenius constitutive equation,each material parameter is set as a constant,which will bring forth large error for predicting flow behavior.In this work,material parameters are fitted as a function of temperature or strain rate based on experimental results and a modified constitutive equation is established for more accurate prediction of flow behavior of 7055 aluminium alloy.The effects of temperature and strain rate on power dissipation and instability are analyzed to establish a processing map of 7055 aluminium alloy.The dominant deformation mechanism for microstructure evolution at different deformation conditions can be determined and high efficiency of power dissipation may be achieved from power dissipation map.Meanwhile,proper processing parameters to avoid flow instability can be easily acquired in instability map.According to the processing map,optimized processing parameters of 7055 aluminium alloy are temperature of 673?723 K and strain rate of 0.01?0.4 s^?1,during which its efficiency of power dissipation is over 30%.Finite element method(FEM)is used to obtain optimized parameter in hot rolling process on the basis of processing map.展开更多
According to the cutting characteristics of progressive spiral movement by rotary cutting of the disc cutter, using the broken theory of interaction of compression and shearing, the three-axis force rotary cutting mec...According to the cutting characteristics of progressive spiral movement by rotary cutting of the disc cutter, using the broken theory of interaction of compression and shearing, the three-axis force rotary cutting mechanical model of disc cutter was established and the influence of installation radius, the phase difference and the cutter space on the mechanics of disc cutter were analyzed. The results show that on the same radial line of tunneling interface, the boring distance of cutting tools installed on a different radius is not equal. The cutting radial line of tunneling interface is a polyline and its height is determined by phase angle and penetration of cutting tools. Both phase difference and the installation radius between adjacent disc cutters have little effect on the vertical force and rolling force, but increase with the increase in cutter spacing. In addition, when increasing phase difference and cutter space bilaterally, and reducing installation radius simultaneously, the lateral force would be improved. Related results have been verified onl O0 t rotary tool cutting test platform.展开更多
To investigate the flow behavior of 2219 Al alloy during warm deformation,the thermal compression test was conducted in the temperature range of 483-573 K and the strain rate range of 0.001-5 s^(-1) on a Gleeble-3500 ...To investigate the flow behavior of 2219 Al alloy during warm deformation,the thermal compression test was conducted in the temperature range of 483-573 K and the strain rate range of 0.001-5 s^(-1) on a Gleeble-3500 thermomechanical simulation unit.The true stress-true strain curves obtained showed that the flow stress increased with the decrease in temperature and/or the increase in strain rate and the softening mechanism primarily proceeded via dynamic recovery.The modification on the conventional Arrhenius-type constitutive model approach was made,the material variables and activation energy were determined to be dependent on the deformation parameters.The modified flow stresses were found to be in close agreement with the experimental values.Furthermore,the activation energy obtained under different deformation conditions showed that it decreased with the rise in temperature and/or strain rate,and was also affected by the coupled effect of strain and strain rate.展开更多
基金Project(2023YFB3710503) supported by the National Key R&D Program of ChinaProject(52305439) supported by the National Natural Science Foundation of China。
文摘The orientation effect of θʹ precipitates in stress-aged Al-Cu alloys has ambiguous interpretations. One view is that θʹ precipitates prefer to grow on the habit planes perpendicular to the applied compressive stress, while the other view suggests growth on habit planes parallel to the applied stress. In this study, stress-aged Al-4 wt.%Cu single crystal was sampled from three different <100>Al zone axes to observe the distribution of θʹ precipitates. A hybrid Monte-Carlo/ molecular dynamics simulations were used to investigate the orientation effect of θʹ precipitates. The simulation results are consistent with experimental observations and indicate that θʹ precipitates prefer to grow on the habit planes that are parallel to the direction of the applied compressive stress, not along the planes perpendicular to it. It is also found that 1/2<110> perfect dislocations are generated as θʹ precipitates plates grow thicker, and the reaction of 1/2<110> perfect dislocations decomposing into 1/6<112> Shockley dislocations lead to an increase in the length of θʹ precipitates. The former does not enhance the orientation effect, whereas the latter leads to a more significant orientation effect. Additionally, the degree of the orientation effect of θʹ precipitates is determined by the reduction of 1/2<110> dislocations with a positive correlation between them.
基金Project(51674303) supported by the National Natural Science Foundation of ChinaProject supported by National Youth Thousand Plan of China+2 种基金Project(2018RS3015) supported by Huxiang High-Level Talent Gathering Program of Hunan Province,ChinaProject(2019CX006) supported by Innovation Driven Program of Central South University,ChinaProject supported by the Research Fund of the Key Laboratory of High Performance Complex Manufacturing at Central South University,China
文摘Cu/Al multilayers were produced by high-temperature accumulative roll bonding(ARB)methods up to three passes.To achieve a high bonding strength,prior to ARB processing,the Cu and Al sheets were heated to 350,400,450 and 500 ℃,respectively.The mechanical properties were evaluated by tensile tests.The microstructure was examined by optical microscopy and scanning electron microscopy equipped with energy dispersive spectrometry.The ultimate tensile stress,the grain size and the thickness of diffusion layer of lamellar composites increase with rolling temperature.When the rolling temperature is 400 ℃,the laminates show the highest ductility,but the yield stress is the lowest.As the rolling temperature further increases,both the yield stress and the ultimate tensile stress increase and the ductility decreases slightly.The mechanical properties of lamellar composites processed by low and high temperature ARB are determined by grain size and the thickness of diffusion layer,respectively.
基金Project(2012CB619500)supported by the National Basic Research Program of ChinaProject(51375503)supported by the National Natural Science Foundation of China+1 种基金Project(2016YFB0300901)supported by the Major State Research Program of ChinaProject(2013A017)supported by the Bagui Scholars Program of Guangxi Zhuang Autonomous Region,China
文摘Stepped heating treatment has been applied to aluminum alloy thick plate to improve the mechanical performance and corrosion resistance.Accurate temperature control of the plate is the difficulty in engineering application.The heating process,the calculation of surface heat transfer coefficient and the accurate temperature control method were studied based on measured heating temperature for the large-size thick plate.The results show that,the temperature difference between the surface and center of the thick plate is small.Based on the temperature uniformity,the surface heat transfer coefficient was calculated,and it is constant below300°C,but grows greatly over300°C.Consequently,a lumped parameter method(LPM)was developed to predict the plate temperature.A stepped solution treatment was designed by using LPM,and verified by finite element method(FEM)and experiments.Temperature curves calculated by LPM and FEM agree well with the experimental data,and the LPM is more convenient in engineering application.
基金supported by National Natural Science Foundation of China (No. 51275536)the China High Technology R&D Program 973 (No. 2015CB057206)
文摘The dipping process was recorded firstly by high-speed camera system; acceleration time, speed, and dipping time were set by the control system of dipping bed, respectively. By image processing of dipping process based on Otsu's method, it was found that low-viscosity flux glue eliminates the micelle effectively, very low speed also leads to small micelle hidden between the bumps, and this small micelle and hidden phenomenon disappeared when the speed is ≥0.2 cm s-1. Dipping flux quantity of the bump decreases by about 100 square pixels when flux viscosity is reduced from4,500 to 3,500 mpa s. For the 3,500 mpa s viscosity glue, dipping flux quantity increases with the increase of the speed and decreases with the increase of the speed after the speed is up to 0.8 cm s-1. The stable time of dipping glue can be obtained by real-time curve of dipping flux quantity and is only 80–90 ms when dipping speed is from 1.6 to 4.0 cm s-1. Dipping flux quantity has an increasing trend for acceleration time and has a decreasing trend for acceleration. Dipping flux quantity increases with the increase of dipping time, and is becoming saturated when the time is ≥55 ms.
基金supported by the Hunan High-Tech Industry Science and Technology Innovation Leading Plan,China(No.2020GK2032)the Huxiang High-Level Talent Gathering Project of Hunan Province,China(No.2018RS3015)+1 种基金the Innovation Driven Program of Central South University,China(No.2019CX006)the Research Fund of the Key Laboratory of High Performance Complex Manufacturing at Central South University,China。
文摘In order to obtain good strength−plasticity synergy for a medium entropy alloy(MEA)CrCoNi,cold rolling,asymmetric rolling,cryorolling and asymmetric-cryorolling with subsequent annealing at different temperatures were conducted.The results showed that the asymmetric-cryorolled alloy achieved a high strength of over 1.6 GPa.After annealing at 1073 K,it retained a high strength of~1 GPa while the elongation reached nearly 60%.After annealing,the heterogeneous characteristics were formed in asymmetric-cryorolled samples,which were found to be more distinct than those of the samples subjected to asymmetric rolling.This resulted in the generation of high strength and ductility.
基金the National Natural Science Foundation of China(Grant Number:51674303)the National Youth Thousand Plan Program of China+3 种基金the Huxiang High-Level Talent Gathering Project of HUNAN Province(Grant Number:2018RS3015)the Innovation Driven Program of Central South University(Grant Number:2019CX006)the Research Fund of the Key Laboratory of High Performance Complex Manufacturing at Central South Universitythe Ministry of Science and Higher Education of Russia Federation for the financial support through the Grant 14.Z50.31.0043。
文摘Sandwich-like Al/Ti/Al-laminated composites have many advantages such as low density and high specific strength with value in mechanical manufacturing and aerospace engineering. Here, Al/Ti/Al-laminated composites were fabricated by hot roll bonding and subsequent processes: cryorolling(-190 ℃ and-100 ℃), cold rolling(25 ℃), and hot rolling(300 ℃). Their bonding strength and mechanical properties were then studied by an Autograph AGS-X universal electronic testing machine. The results show that cryorolling can improve the interface bonding strength and tensile strength of Al/Ti/Allaminated composites. For the Al/Ti/Al-laminated composites subjected to cryorolling at-100 ℃, they have the highest strength near 260 MPa—this is 48 MPa and 41 MPa higher than the laminated composites subjected to cold and hot rolling, respectively. These results also show the strongest peeling strength. Finally, the mechanisms of the enhancement of bonding strength and mechanical properties of Al/Ti/Al-laminated composites subjected to cryorolling were mainly discussed.
基金Australian Academy of Science(AAS)and Japan Society for the Promotion of Science(JSPS)for awarding him an international fellowship and financial supportAustralian Research Council(ARC)for awarding her the Discovery Early Career Researcher Award(DECRA)fellowship(grant no.DE180100124)+2 种基金the financial supports from the Cross-ministerial Strategic Innovation Promotion Program(SIP)from the Cabinet Office of Japanese government,the Elements Strategy Initiative for Structural Materials(ESISM,No.JPMXP0112101000)in Kyoto University from the Ministry of Education,Culture,Sports,Science and Technology(MEXT),JapanJST CREST(JPMJCR1994)from Japan Science and Technology Agency(JST)partly supported by Open Research Fund of State Key Laboratory of High Performance Complex Manufacturing,Central South University in China。
文摘In the present study,a fully lamellar Ti6Al4V alloy was severely deformed by high pressure torsion(HPT)process under a pressure of 7.5 GPa up to 10 revolutions.Experimental results revealed that the microhardness of Ti6Al4V was increased remarkably by about~41%and saturated at about 432 Hv after the HPT process.A relatively uniform bulk nanostructured Ti6Al4V alloy with an average grain size of about52.7 nm was obtained eventually,and no obvious formation of metastableωphase was detected by XRD analysis.For the first time,the tribological properties of the HPT processed Ti6Al4V alloy were investigated by a ball-on-disc test at room temperature under a dry condition.It was found that HPT process had a great influence on the friction and wear behaviors of Ti6Al4V alloy.With increasing the number of HPT revolutions,both friction coefficient and specific wear rate were obviously decreased due to the reduction of abrasion and adhesion wears.After being deformed by 10 HPT revolutions,the friction coefficient was reduced from about 0.49 to 0.37,and the specific wear rate was reduced by about 48%.The observations in this study indicated that HPT processed Ti6Al4V alloys had good potential in structural applications owing to their greatly improved mechanical and tribological properties.
基金Funded by the National Natural Science Foundation of China(No.51775561)
文摘In view of the present situation of low cavitation performance of deep-sea mining slurry pump, the effect of solid phase on the cavitation performance of deep-sea mining pump is analyzed theoretically. The relationship between gas and liquid phases are established by cavitation nucleon theory and mass energy equation as well as solid phase and liquid phase, and then we explored the relationship between gas phase and solid phase. The results show that the critical bubble radius and solid-phase concentration flow rate during the cavitation can be related to the liquid pressure. Eq.(19) show that the larger the solid particle concentration and the solid phase flow, the earlier the cavitation will occur, and pump anti-cavitation performance will decline.
基金Projects(51575539, U1837207) supported by the National Natural Science Foundation of ChinaProject(2020RC2002)supported by the Science and Technology Innovation Program of Hunan Province,ChinaProject(2021JJ40774)supported by Natural Science Foundation of Hunan Province,China。
文摘In the present investigation, the relation of pre-ageing temperature and pre-ageing time to mechanical properties was studied, and a model was established to predict the mechanical properties of AA6005 Al alloy. Compared with the experimental results, the deviation of the proposed model was limited to 8.1%, which showed reasonable accuracy of forecasting. It was found that the performance of AA6005 alloy was better at higher pre-ageing temperature with shorter pre-ageing time than that at T6 temper. The microstructure of the alloy was observed by transmission electron microscopy, and the results showed that high dislocation density and precipitate density existed at 160 ℃ and 200 ℃ pre-ageing, which were in good agreement with the model.
基金financial supports from the National Natural Science Foundation of China (No. 51805416)the Young Elite Scientists Sponsorship Program by CAST, China (No. YESS20200279)+3 种基金the Natural Science Foundation of Hunan Province, China (No. 2020JJ5716)the Project of State Key Laboratory of High Performance Complex Manufacturing, Central South University, China (No. ZZYJKT2019-01)the Hunan Provincial Natural Science Foundation for Excellent Young Scholars, China (No. 2021JJ20059)the Huxiang High-Level Talent Gathering Project of Hunan Province, China (No. 2019RS1002)。
文摘To extend the service life of the clinched joint,a reconditioning process conducted with an additional tubular rivet was proposed in this work.Different reconditioning forces were employed to produce dissimilar reconditioned joints by experimental method.The experimental results indicated that the neck fracture was the common failure mode of both original clinched and reconditioned joints.Compared with the original clinched joint,the shearing strength of the reconditioned joint produced by a reconditioning force of 40 kN increased from 1810.5 to 1986.47 N,and the energy absorption increased from 2.34 to 3.46 J.The range of effective reconditioning force was from 35 to 40 kN and 40 kN was the best choice for reconditioning the AA5052 failed joints.The mechanical properties of the reconditioned joints are obviously better than those of the original clinched joints,which fully demonstrates that the reconditioning method proposed in this work has a broad prospect of industrial application.
基金supported by the National Natural Science Foundation of China Regional Innovation and Development Joint Fund (Hunan Province) (No. U22A20200)。
文摘To improve the service and machining performance of the workpiece, the tool wear mechanisms, surface machining quality, and wear resistance in conventional side milling(CSM)and longitudinal-torsional ultrasonic vibration side milling(LTUVSM) of GH4169 superalloy at different cutting lengths are investigated systematically. Tool wear mechanisms are revealed and the correlation between machined surface quality with tool wear is analyzed correspondingly. Tool wear patterns mainly include adhesive wear, diffusion wear, abrasive wear, and chipping sticking.Better surface quality is achieved in LTUVSM due to a maximum reduction of flank wear bandwidth and wear rate by 71.9% and 71.5%, respectively, compared to CSM. The friction coefficient,initial wear stage time, and wear volume of dry sliding wear were measured to evaluate the workpiece wear resistance. The maximum reductions in friction coefficient and wear volume in LTUVSM are 18.2% and 15.8% compared to CSM. The regular ultrasonic vibration textures suppress the friction and the growth of contact nodes in the contact area, decreasing the degree of surface wear, which is demonstrated by a 38.8% increase in initial wear stage time compared to CSM.In conclusion, the workpiece in LTUVSM exhibits higher wear resistance because of the improvement of tool wear and the guarantee of surface quality.
基金the financial support from the High-Tech Industry Technology Innovation Leading Plan of Hunan Province,China(2020GK2032)the Innovation Driven Program of Central South University(CSU)(2019CX006)the Research Fund of the Key Laboratory of High Performance Complex Manufacturing at CSU。
文摘Ultra fine-grained pure metals and their alloys have high strength and low ductility.In this study,cryorolling under different strains followed by low-temperature short-time annealing was used to fabricate pure nickel sheets combining high strength with good ductility.The results show that,for different cryorolling strains,the uniform elongation was greatly increased without sacrificing the strength after annealing.A yield strength of 607 MPa and a uniform elongation of 11.7%were obtained after annealing at a small cryorolling strain(ε=0.22),while annealing at a large cryorolling strain(ε=1.6)resulted in a yield strength of 990 MPa and a uniform elongation of 6.4%.X-ray diffraction(XRD),transmission electron microscopy(TEM),scanning electron microscopy(SEM),and electron backscattered diffraction(EBSD)were used to characterize the microstructure of the specimens and showed that the high strength could be attributed to strain hardening during cryorolling,with an additional contribution from grain refinement and the formation of dislocation walls.The high ductility could be attributed to annealing twins and micro-shear bands during stretching,which improved the strain hardening capacity.The results show that the synergistic effect of strength and ductility can be regulated through low-temperature short-time annealing with different cryorolling strains,which provides a new reference for the design of future thermo-mechanical processes.
基金Project(U1837207) supported by the National Natural Science Foundation of China。
文摘The effects of solution treatment temperature and holding time on the microstructure and mechanical properties of extruded Al-6.02 wt.%Zn-1.94 wt.%Mg alloy were investigated by differential scanning calorimetry(DSC),optical microscopy(OM), scanning electron microscopy(SEM), X-ray diffraction(XRD), and tensile test. The results showed that the optimum solution treatment process for the alloy was 470 ℃, 2 h. The tensile strength, yield strength,and elongation of the samples after the aging treatment at 120℃ for 24 h were 486 MPa, 431 MPa, and 14.8%,respectively. The alloy produced more copious recrystallization with the augment of solution temperature and the extension of holding time. While the second phase of η(MgZn_(2)), and T(AlZnMgCu) in the matrix was not fully re-dissolved under the treatment condition of lower temperature or shorter holding time. Interestingly, the Zr aggregation was observed in the samples treated at 510 ℃ for 2 h, which led to the growth of the second phase particles and the increase of their area fraction.
基金supported by the National Natural Science Foundation of China (No.U21B6004)Major Project of Scientific Innovation of Hunan Province,China (No.2021GK1040)National Key R&D Program of China (No.2020YFA0711104)。
文摘The slip behavior and precipitation behavior of four Al−Cu−Li single crystals with varying orientations at different temperatures were investigated using electron backscattering diffraction(EBSD)and transmission electron microscopy(TEM).The maximum differences in yield strength and ductility of the single crystals at room temperature are 41.6%and 14.7%,respectively.This indicates that the mechanical properties are strongly influenced by the crystal orientation.Moreover,grains with varying orientations exhibit distinct slip characteristics,including slip homogenization,slip localization,and multiple slip.In single crystal SC1,slip localization primarily contributes to its inferior ductility compared to other grains.Nevertheless,during deformation at 250℃,the distinct morphology and distribution of precipitates in the crystals are also correlated with orientation,which causes the increase in the maximum elongation difference to 20.8%in all selected single crystals.Notably,SC1,with a precipitate volume fraction of 2.65%,exhibits more severe slip localization compared to room temperature conditions,while SC2,with a precipitate volume fraction of 4.79%,demonstrates cross-slip characteristics,significantly enhancing the plastic deformation capacity of the Al−Cu−Li alloy.
基金supported by the National Natural Science Foundation of China(Nos.52325504,52235007,and T2121004).
文摘As surgical procedures transition from conventional resection to advanced tissue-regeneration technologies,human disease therapy has witnessed a great leap forward.In particular,three-dimensional(3D)bioprinting stands as a landmark in this setting,by promising the precise integration of biomaterials,cells,and bioactive molecules,thus opening up a novel avenue for tissue/organ regeneration.Curated by the editorial board of Bio-Design and Manufacturing,this review brings together a cohort of leading young scientists in China to dissect the core functionalities and evolutionary trajectory of 3D bioprinting,by elucidating the intricate challenges encountered in the manufacturing of transplantable organs.We further delve into the translational pathway from scientific research to clinical application,emphasizing the imperativeness of establishing a regulatory framework and rigorously enforcing quality-control measures.Finally,this review outlines the strategic landscape and innovative achievements of China in this field and provides a comprehensive roadmap for researchers worldwide to propel this field collectively to even greater heights.
基金supported financially by the Joint Funds of the National Natural Science Foundation of China(No.U1637601)the Fund of Jiangsu Province for the Transformation of Scientific and Technological Achievements(No.BA2015075)the Project of Innovation-driven Plan for Postgraduate in Central South University(No.2016ZZTS048)
文摘The large 2219 Al alloy rings used to connect propellant tank components of a satellite launch vehicle to each other are conventionally manufactured by radial-axial ring rolling at 460°C with 50% deformation,but often suffer from coarse elongated grain and low ductility. An improved process(hot ring rolling at460°C with 30% deformation, then air cooling to 240°C, followed by ring rolling at 240°C with 20% deformation) was tested for ring manufacturing. The corresponding microstructure evolution and mechanical properties of the produced rings were studied. The results show that the improved process can successfully be applied to manufacture the large 2219 Al alloy rings without formation of macroscopic defects,resulting in a product with fine and uniform grains after heat treatment. The fracture mechanism of both rings was mainly intergranular fracture. With the resulting grain size refinement due to the improved process, more homogeneous slip occured and the crack propagation path became more tortuous during the tensile testing process. Thus, the elongation in all three orthogonal directions was greatly improved,and the axial elongation increased from 3.5% to 10.0%.
基金supported by the Hunan Provincial Natural Science Foundation of China (No. 2017JJ3380)the National Natural Science Foundation of China (No. 51775564)+3 种基金the State key Laboratory of High Performance Complex Manufacturing (No. zzyjkt2014-01)the Open-End Fund for the Valuable and Precision Instruments of Central South University (No. CSUZC201821)Hebei Iron and Steel Joint Funds (No. E2015209243)the Fundamental Research Funds for the Central Universities of Central South University (No. 153711025)
文摘In authors’ previous work [Mater. Charact. 141 (2018) 212-222]. it was found that the heterogeneous deformed microstructures can be replaced by the relatively homogeneous recrystallized grains through an annealing treatment. However, there are still some relatively large recrystallized grains. To find the reasons for the formation of large grains, some new annealing treatment tests were done, and the cellular automation (CA) simulations were carried out in the present work. The experimental results showed that the microstructural evolution during annealing treatment is significantly affected by the content of S phase. So. the effects of δ phase on the nucleation and growth of grains are carefully considered in the CA model to accurately simulate the microstructural evolution behavior. By the CA simulation, it is found that the dislocation density rapidly decreases due to the nucleation of static recrystallization (SRX) and the growth of dynamc recrystallization (DRX) nuclei at the early stage of annealing. The high initial dislocation density provide the high velocity for the growth of DRX nuclei, which is responsible for the formation of coarse grains, However, the growth rate of SRX nuclei is relatively small due to the low dislocation density and pinning effects of δ phase.
基金Project(51175257)supported by National Natural Science Foundation of ChinaProject(BK20170785)supported by the Natural Science Foundation of Jiangsu Province,China+1 种基金Project(BE2016179)supported by Science and Technology Planning Project of Jiangsu Province,ChinaProject(Kfkt2017-08)supported by Open Research Fund of State Key Laboratory for High Performance Complex Manufacturing,Central South University,China
文摘To obtain flow behavior and workability of 7055 aluminium alloy during hot deformation,hot compression tests at different temperatures and strain rates are conducted.True stress?strain curves of 7055 aluminium alloy under different conditions are obtained and the flow stress increases with ascending strain rate and descending temperature.For Arrhenius constitutive equation,each material parameter is set as a constant,which will bring forth large error for predicting flow behavior.In this work,material parameters are fitted as a function of temperature or strain rate based on experimental results and a modified constitutive equation is established for more accurate prediction of flow behavior of 7055 aluminium alloy.The effects of temperature and strain rate on power dissipation and instability are analyzed to establish a processing map of 7055 aluminium alloy.The dominant deformation mechanism for microstructure evolution at different deformation conditions can be determined and high efficiency of power dissipation may be achieved from power dissipation map.Meanwhile,proper processing parameters to avoid flow instability can be easily acquired in instability map.According to the processing map,optimized processing parameters of 7055 aluminium alloy are temperature of 673?723 K and strain rate of 0.01?0.4 s^?1,during which its efficiency of power dissipation is over 30%.Finite element method(FEM)is used to obtain optimized parameter in hot rolling process on the basis of processing map.
基金Project(2007CB714002) supported by the National Basic Research Program of ChinaProject(51074180) supported by the National Natural Science Foundation of ChinaProject(2010FJ1002) supported by Hunan Municipal Science and Technology Program,China
文摘According to the cutting characteristics of progressive spiral movement by rotary cutting of the disc cutter, using the broken theory of interaction of compression and shearing, the three-axis force rotary cutting mechanical model of disc cutter was established and the influence of installation radius, the phase difference and the cutter space on the mechanics of disc cutter were analyzed. The results show that on the same radial line of tunneling interface, the boring distance of cutting tools installed on a different radius is not equal. The cutting radial line of tunneling interface is a polyline and its height is determined by phase angle and penetration of cutting tools. Both phase difference and the installation radius between adjacent disc cutters have little effect on the vertical force and rolling force, but increase with the increase in cutter spacing. In addition, when increasing phase difference and cutter space bilaterally, and reducing installation radius simultaneously, the lateral force would be improved. Related results have been verified onl O0 t rotary tool cutting test platform.
基金Projects(U1637601,51405520,51327902)supported by the National Natural Science Foundation of ChinaProject(ZZYJKT2017-06)supported by State Key Laboratory of High Performance Complex Manufacturing of Central South University,China
文摘To investigate the flow behavior of 2219 Al alloy during warm deformation,the thermal compression test was conducted in the temperature range of 483-573 K and the strain rate range of 0.001-5 s^(-1) on a Gleeble-3500 thermomechanical simulation unit.The true stress-true strain curves obtained showed that the flow stress increased with the decrease in temperature and/or the increase in strain rate and the softening mechanism primarily proceeded via dynamic recovery.The modification on the conventional Arrhenius-type constitutive model approach was made,the material variables and activation energy were determined to be dependent on the deformation parameters.The modified flow stresses were found to be in close agreement with the experimental values.Furthermore,the activation energy obtained under different deformation conditions showed that it decreased with the rise in temperature and/or strain rate,and was also affected by the coupled effect of strain and strain rate.
