The effects of various hot deformation states on the evolution of microstructures and mechanical properties in diffusion bonded TC4 alloys were investigated using the hot bending of thick plates.Finite element simulat...The effects of various hot deformation states on the evolution of microstructures and mechanical properties in diffusion bonded TC4 alloys were investigated using the hot bending of thick plates.Finite element simulations were conducted to characterize the deformation states during bending at 750℃ with angles of 17°and 32°.The microstructures and mechanical properties of the bonding interface were then analyzed.The joint subjected to uniaxial stress exhibited the highest ultimate tensile strength,which was attributed to the significant accumulation of dislocation density and the low-angle grain boundaries within the grains.The texture strengthening in the basal{0001}plane was also observed,along with a relatively low Schmid factor corresponding to the primary slip systems aligned with the deformation direction.In contrast,the joint under stress-free conditions showed a slip direction that was less favorable for deformation,resulting in an ultimate tensile strength higher than that of the joint under biaxial stress conditions.展开更多
In addition to blade-to-casing rubbing,drum-to-labyrinth rubbing is another common interaction in aero-engines.In this study,the labyrinth seal is simplified and modeled as an inner ring.First,considering the flexibil...In addition to blade-to-casing rubbing,drum-to-labyrinth rubbing is another common interaction in aero-engines.In this study,the labyrinth seal is simplified and modeled as an inner ring.First,considering the flexibility of both the drum and inner ring,a novel rubbing force model applicable to drum-inner ring rubbing is proposed,and this model is partially validated with the measured vibration responses.Incorporating both drum-inner ring rubbing faults and bolt joint effects,a dynamic model of the shaft-diskdrum-inner ring-vane-casing system(SDDIRVCS)is established with beam-shell hybrid elements to investigate the nonlinear dynamic responses induced by rubbing at various rotational speeds.The established dynamic model of the SDDIRVCS is validated by the comparison of its modal characteristics with those obtained from the ANSYS simulations.The results indicate that the rotor spectrum is dominated by odd-multiple harmonics,while the stator spectrum exhibits prominent even-multiple harmonics.Moreover,the rubbing location between the drum and the inner ring varies with the dynamic behavior of the rotor system.展开更多
We selected a cell with superior electrochemical performance to characterization microstructure characterization.Here,we employed high-resolution SEM and X-ray nano-CT to investigate a porous LSCrRu-GDC composite anod...We selected a cell with superior electrochemical performance to characterization microstructure characterization.Here,we employed high-resolution SEM and X-ray nano-CT to investigate a porous LSCrRu-GDC composite anode.These experimental results are utilized for characterize and quantify the key structural parameters,such as the volume ratio of the three phases(LSCrRu,GDC,and pore),connected porosity,tortuosity,surface area of each phase,interface of LSCrRu/GDC,and three-phase boundary length(TPB where the LSCrRu,GDC and fuel gas phases come together)of the anode.展开更多
In order to study the effect of laser peening on microstructures and properties of TiAl alloy, TiAI alloy samples were treated by Nd：YAG laser system with the wavelength of 1064 nm, pulse-width of 18 ns, and pulse-en...In order to study the effect of laser peening on microstructures and properties of TiAl alloy, TiAI alloy samples were treated by Nd：YAG laser system with the wavelength of 1064 nm, pulse-width of 18 ns, and pulse-energy of 0-10J. Surface micro-hardness, roughness, and microstructural characteristics were tested with micro-hardness tester, roughness tester and scanning electron microscope. Residual stress and pole figures were tested with X-ray diffraction and its high-temperature stability was analyzed. The experimental results show that surface micro-hardness increases by up to 30%, roughness increases to 0.37 lain, compressive residual stress increases to 337 MPa, and local texture and typical lamellar microstructure are generated. Residual stress, micro-hardness, and （002） pole figures tests are conducted, compressive residual stress value drops from 337 MPa to 260 MPa, hardness value drops from 377 HV0.2 to 343 HV0.2, and the （002） poles shift back to the center slightly. Laser peening improves microstructure and properties of TiAl alloy significantly.展开更多
This paper evaluates the performance of creep feed grindingγ-TiAl intermetallic(Ti-45 Al-2 Mn-2 Nb)using electroplated diamond wheels.Firstly,a comparative analysis with the grinding results by using electroplated CB...This paper evaluates the performance of creep feed grindingγ-TiAl intermetallic(Ti-45 Al-2 Mn-2 Nb)using electroplated diamond wheels.Firstly,a comparative analysis with the grinding results by using electroplated CBN wheels was conducted,mainly involving abrasive wheel wear behavior and maximum material removal rate below surface burn limit.It was found that the diamond wheel would produce much better grinding results including lower wheel wear rate and higher maximum material removal rate.Then the surface integrity obtained at different level of material removal rate was characterized with the utilization of the diamond wheel.The poor ductility of thisγ-TiAl intermetallic material was found to have a marginal effect on the surface integrity,as no severe surface defects such as material pullout were generated during the stable wheel wear stage.For the involved operating parameters,a deformation layer was produced with~10μm or more in thickness depending on the material removal rate used.Meanwhile,a work-hardened layer extending to more than 100μm was produced with a maximum microhardness of above 520 HV0.05(bulk value 360 HV0.05).The residual stress remained compressive,with a value of above-100 MPa and even up to-500 MPa for an elevated material removal rate.Shearing chip was the main chip type,indicating good wheel sharpness in the grinding process.展开更多
The process of grain selection in the spiral selector was investigated by both a ProCAST simulation based on a cellular automaton finite element（CAFE） model and experimental confirmation.The results show that the he...The process of grain selection in the spiral selector was investigated by both a ProCAST simulation based on a cellular automaton finite element（CAFE） model and experimental confirmation.The results show that the height of starter block,the spiral diameter and initial angle play an important role in grain selection.The dimension of selector should be maintained in a stable range to optimize the grain orientation and select a single crystal efficiently.A selector which can efficiently select a single crystal had been successfully designed.Grain orientation fluctuation in the spiral part was also studied by means of the variation of thermal condition.展开更多
A weakly nonlinear oscillator was modeled by a sort of differential equation, a saddle-node bifurcation was found in case of primary and secondary resonance. To control the jumping phenomena and the unstable region of...A weakly nonlinear oscillator was modeled by a sort of differential equation, a saddle-node bifurcation was found in case of primary and secondary resonance. To control the jumping phenomena and the unstable region of the nonlinear oscillator, feedback controllers were designed. Bifurcation control equations were obtained by using the multiple scales method. And through the numerical analysis, good controller could be obtained by changing the feedback control gain. Then a feasible way of further research of saddle-node bifurcation was provided. Finally, an example shows that the feedback control method applied to the hanging bridge system of gas turbine is doable.展开更多
The NiAl alloys modified by reactive element(RE),dysprosium(Dy),were produced by arc melting.The microstructures of the modified alloys were investigated by field emission-scanning electron microscope(FE-SEM)equipped ...The NiAl alloys modified by reactive element(RE),dysprosium(Dy),were produced by arc melting.The microstructures of the modified alloys were investigated by field emission-scanning electron microscope(FE-SEM)equipped with energy dispersive spectroscope(EDS)and back scatter detector.Cyclic oxidation tests at 1 200℃were conducted to assess the cyclic oxidation performance of the alloys.The Dy dopant prevents the surface rumpling of the oxide scale and the formation of cavities beneath the oxide scale.The pegs consisting of Dy-rich oxide inclusion core and an outer alumina sheath develop deeply in the alloy and improve the oxide scale adhesion.0.05%-0.1%(molar fraction)Dy dramatically improves the cyclic oxidation resistance of the NiAl alloy. Too high concentration of Dy is deleterious because of the fast oxidation rate caused by severe internal oxidation.展开更多
Presently,the service performance of new-generation high-tech equipment is directly affected by the manufacturing quality of complex thin-walled components.A high-efficiency and quality manufacturing of these complex ...Presently,the service performance of new-generation high-tech equipment is directly affected by the manufacturing quality of complex thin-walled components.A high-efficiency and quality manufacturing of these complex thin-walled components creates a bottleneck that needs to be solved urgently in machinery manufacturing.To address this problem,the collaborative manufacturing of structure shape and surface integrity has emerged as a new process that can shorten processing cycles,improve machining qualities,and reduce costs.This paper summarises the research status on the material removal mechanism,precision control of structure shape,machined surface integrity control and intelligent process control technology of complex thin-walled components.Numerous solutions and technical approaches are then put forward to solve the critical problems in the high-performance manufacturing of complex thin-wall components.The development status,challenge and tendency of collaborative manufacturing technologies in the high-efficiency and quality manufacturing of complex thin-wall components is also discussed.展开更多
The effect of phosphorus on mechanical properties and thermal stability of fine-grained GH761 alloy has been investigated.The results show that,when the content of phosphorus is in the range of 0.0007-0.040,there are ...The effect of phosphorus on mechanical properties and thermal stability of fine-grained GH761 alloy has been investigated.The results show that,when the content of phosphorus is in the range of 0.0007-0.040,there are no significant effects on the tensile properties.Phosphorus strongly affects the stress rupture life.The content of 0.023 P results in the longest life in this experiment.Compared with that of the alloy with 0.0007 P,the life is increased more than 2 times in the alloy with 0.023 P.After ageing at 700℃ for 1000 h,the life reduced to some extent.However,phosphorus exhibits the similar effect on the life as before ageing.The tensile properties of the alloy are not influenced by long term ageing obviously.The present results suggested that the optimum content of phosphorus is 0.023.The phosphorus with this content can optimize the precipitates at the grain boundaries and prevent the excessive growth of the precipitates.The combining mechanical properties of GH761 alloy can be largely improved by phosphorus addition combined with grain refinement.展开更多
Fusion weld is a portable and economical joining and repairing method of metals.However,weld cracks often occur during the fusion weld of Ni-base superalloys,which hinder the applications of fusion weld on this kind o...Fusion weld is a portable and economical joining and repairing method of metals.However,weld cracks often occur during the fusion weld of Ni-base superalloys,which hinder the applications of fusion weld on this kind of materials.In this work,the effects of microstructures of grain boundaries(GBs)of the prototype M951 superalloy on its weldability were investigated.The precipitated phases,the elemental segregations on GBs,and the morphologies of GBs can be largely altered by regulating the cooling rates of pre-weld heat treatments.With decreasing the cooling rate,chain-like M_(23)X_(6)phase precipitates along the GBs,accompanying segregations of B,and GBs becomes more serrated in morphology.During fusion weld,the engineered GBs in the M951 superalloy with a low cooling rate favor the formation of the continuous liquid films on GBs,which together with the serrated GB morphology significantly prevents the formation of weld cracks.Our findings imply that the weld-crack resistance of the superalloys can be ameliorated by engineering GBs.展开更多
Conventional two-layered thermal barrier coatings （TBCs） are prepared by electron beam physical vapor deposition （EB-PVD） with ZrO2-8 wt% Y2O3 （8YSZ） as top coat and CoCrAlY as bond coat on disk-shaped Ni based ...Conventional two-layered thermal barrier coatings （TBCs） are prepared by electron beam physical vapor deposition （EB-PVD） with ZrO2-8 wt% Y2O3 （8YSZ） as top coat and CoCrAlY as bond coat on disk-shaped Ni based super-alloy. In this paper, three kinds of shot peening process with different lengths of operating time were adopted for bond coating. As a result, changes took place in its surface roughness and the surface micro-hardness. A thermal cycling test at 1 273 Kx55 rain and another at room temperature for 5 min were performed to study the effects of shot peening process on the thermal cycling lifetime of TBCs. It is found that a moderate shot peening process will be able to prolong the life time. The oxidation dynamic of the as-processed TBCs basically accords with the parabolic rule, and the oxidation test also attests to the spallation between YSZ and thermal growth oxide （TGO） responsible mainly for the failure of TBCs.展开更多
The phenomenon of heat accumulation and transportation in the composite materials is a very typical and critical issue during drilling process.In this study,a three-dimensional temperature field prediction model is pr...The phenomenon of heat accumulation and transportation in the composite materials is a very typical and critical issue during drilling process.In this study,a three-dimensional temperature field prediction model is proposed using finite difference method,based on the partly homogenization hypothesis of material,to predict temperature field in the process of drilling unidirectional carbon fiber/epoxy(C/E)composites.According to the drilling feed motion,drilling process is divided into four stages to study the temperature distributing characteristics.The results show that the temperature distribution predicted by numerical study has a good agreement with the experimental results.The temperature increases with increasing the drilling depth,and the burn phenomena is observed due to the heat accumulation,especially at the drill exit.Due to the fiber orientation,an elliptical shape of the temperature field along the direction is found for both numerical and experimental studies of C/E composites drilling process.展开更多
In the docking process of aeroengine rotor parts,docking accuracy that indicates the gaps between the end faces is strictly required.A key issue is improving docking accuracy using automated docking equipment.In this ...In the docking process of aeroengine rotor parts,docking accuracy that indicates the gaps between the end faces is strictly required.A key issue is improving docking accuracy using automated docking equipment.In this paper,a systematic study is carried out on the error modeling and compensation of a novel six-degrees-of-freedom(6-DOF)docking equipment for aeroengine rotors.First,a new model for indicating the main indexes of docking accuracy is proposed.Then,the error model of a specially designed 6-DOF docking equipment is established based on a modified Denavit Hartenberg method with five parameters.Subsequently,two error compensation methods are proposed.Based on the above models,a docking accuracy simulation algorithm is proposed using the Monte Carlo method.Finally,verification experiments are conducted.The results show that,for the maximum values and standard deviations of the gaps between the rotor end-faces in the actual and target positions and attitudes,i.e.,main indexes that represent docking accuracy,the deviation rates between the simulation and experimental results are less than20%.The modeling methods have referential significance.The decline rates of these values are 50–65%when using the two proposed compensation methods.The compensation methods significantly improve the docking accuracy.展开更多
Temperature is one of the key parameters for BT20 titanium alloy cylindrical workpiece manufactured by vacuum hot bulge forming. A two-dimensional nonlinear thermo-mechanical coupled FE model was established. Numerica...Temperature is one of the key parameters for BT20 titanium alloy cylindrical workpiece manufactured by vacuum hot bulge forming. A two-dimensional nonlinear thermo-mechanical coupled FE model was established. Numerical simulation of vacuum hot bulge forming process of titanium alloy cylindrical workpiece was carried out using FE analysis software MSC Marc. The effects of temperature on vacuum hot bulge forming of BT20 titanium alloy cylindrical workpiece were analyzed by numerical simulation. The simulated results show that the Y-direction displacement and the equivalent plastic strain of the workpiece increase with increasing bulge temperature. The residual stress decreases with increasing bulge temperature. The optimal temperature range of BT20 titanium alloy during vacuum hot bulge forming is 750-850 ℃. The corresponding experiments were carried out. The simulated results agreed well with the experimental results.展开更多
To solve the problem of the poor plasticity and to meet the requirements of high temperature for forming titanium alloy,mechanical properties of TC2 titanium alloy under the compound energy-field(CEF)with temperature ...To solve the problem of the poor plasticity and to meet the requirements of high temperature for forming titanium alloy,mechanical properties of TC2 titanium alloy under the compound energy-field(CEF)with temperature and ultrasonic vibration were studied.The effects of CEF on tensile force,elongation,microstructure and fractography of the TC2 titanium alloy were compared and analyzed.The results show that,under the same thermal conditions,the deformation resistance of TC2 titanium alloy decreases with the increase of ultrasonic vibration energy.The formability is also improved correspondingly due to the input of ultrasonic vibration energy and its influence on the microstructure of the material.However,when the ultrasonic vibration energy is larger,the fatigue fracture will also appear,which reduces its formability.展开更多
A β--NiAI alloy with normal purity, a S-doped and a Dy and S co-doped （Y-NiAI alloys were prepared by arc-melting and their corresponding S contents were less than 20 ×10-6, 33 ×10-6 and 22 × 10-6, re...A β--NiAI alloy with normal purity, a S-doped and a Dy and S co-doped （Y-NiAI alloys were prepared by arc-melting and their corresponding S contents were less than 20 ×10-6, 33 ×10-6 and 22 × 10-6, respectively. The isothermal oxidation behavior of the alloys at 1200 ℃ was investigated and the extent of S segregation at the scale-alloy interface was determined by scanning Auger microscopy. S-doping had no significant effect on the phase transformation rate from e- to β-Al2O3, while the addition of Dy retarded this process. For the S- doped alloy, scale rumpling occurred only after 2 h thermal exposure and numerous large voids were observed at the scale-alloy interface where S segregated. In contrast to this, the oxide scale formed on the Dy and S co-doped alloy still remained flat even after 50 h isothermal oxidation and only small voids existed at the interface where S segregation was not detected.展开更多
Nowadays,thermal condition and solute field are considered as the potential dominant factors controlling competitive grain growth during directional solidification process.However,the controlling modes and critical co...Nowadays,thermal condition and solute field are considered as the potential dominant factors controlling competitive grain growth during directional solidification process.However,the controlling modes and critical conditions of competitive grain growth have been drastically debated over the past two decades.In this work,thermal condition and solute field are combined to study the competitive grain growth in the converging case by experimental observation and numerical simulation of bicrystal samples.We find the competitive grain growth is controlled by the cooperative effect of thermal condition and solute field,and the controlling modes are related to the bicrystal misorientation between favorably and unfavorably oriented grains.When the unfavorably oriented grain is low misoriented,unfavorably oriented grain dominates grain selection,and the competitive grain growth performs as solute field domination.However,with the increase of unfavorably oriented grain’s misorientation,the grain selection converts into favorably oriented grain domination,and the competitive grain growth changes to thermal condition domination.To explain these abnormal transformation phenomena,we propose a misorientation dependent thermal condition-solute field cooperative domination model and identify the critical conditions by a critical misorientation(θ_(cm)).According to dynamic equation of dendrite growth,we calculate the critical misorientationθ;to prove this model.The theoretical calculation results agree well with the experimental results.展开更多
Sand-cast Mg–9Gd–4Y–0.5 Zr（wt%） alloy was solution-treated at 500–565 ℃ in the time range of 0.5–30 h in air or vacuum to investigate its microstructure evolution and mechanical properties. The results showed ...Sand-cast Mg–9Gd–4Y–0.5 Zr（wt%） alloy was solution-treated at 500–565 ℃ in the time range of 0.5–30 h in air or vacuum to investigate its microstructure evolution and mechanical properties. The results showed that solution treatment temperature had a significant influence on the dissolving rate of eutectic phase and grain growth. Taken both of them into consideration, 510–520 ℃ was considered to be the optimum solution treatment temperature range for this alloy.It should be noted that the trace（0.4–0.9 vol%） and insoluble cuboid-shaped phase precipitated during solution treatment was identified to be YH2, of which the hydrogen was thought to come from both the melting and solution heating process.In addition, the 3D morphology and dissolving process of Mg24（Gd,Y）5 eutectic phases in the as-cast alloy were also discussed via in-situ observation under X-ray tomography.展开更多
Interfacial dislocations found in single crystal superalloys after long term thermal aging have an important effect on mechanical properties. Long term thermal aging tests for DD5 single crystal superalloy were carrie...Interfacial dislocations found in single crystal superalloys after long term thermal aging have an important effect on mechanical properties. Long term thermal aging tests for DD5 single crystal superalloy were carried out at 1,100 ℃ for 20, 100, 200, 500 and 1000 h, and then cooled by air. The effect of long term thermal aging on the dislocation networks at the γ/γ' interfaces was investigated by FE-SEM. Results showed that during the long term thermal aging at 1,100 ℃, misfit dislocations formed firstly and then reorientation in the(001) interfacial planes occurred. Different types of square or rectangular dislocation network form by dislocation reaction. Square dislocation networks consisting of four groups of dislocations can transform into octagonal dislocation networks, and then form another square dislocation network by dislocation reaction. Rectangular dislocation networks can also transform into hexagonal dislocation networks. The interfacial dislocation networks promote the γ' phase rafting process. The dislocation networks spacings become smaller and smaller, leading to the effective lattice misfit increasing from-0.10% to-0.32%.展开更多
基金the financial support from Fundamental Research Funds for the Central Universities,China(No.YWF-23-L-1012)the National Natural Science Foundation of China(No.52005020).
文摘The effects of various hot deformation states on the evolution of microstructures and mechanical properties in diffusion bonded TC4 alloys were investigated using the hot bending of thick plates.Finite element simulations were conducted to characterize the deformation states during bending at 750℃ with angles of 17°and 32°.The microstructures and mechanical properties of the bonding interface were then analyzed.The joint subjected to uniaxial stress exhibited the highest ultimate tensile strength,which was attributed to the significant accumulation of dislocation density and the low-angle grain boundaries within the grains.The texture strengthening in the basal{0001}plane was also observed,along with a relatively low Schmid factor corresponding to the primary slip systems aligned with the deformation direction.In contrast,the joint under stress-free conditions showed a slip direction that was less favorable for deformation,resulting in an ultimate tensile strength higher than that of the joint under biaxial stress conditions.
基金supported by the Fundamental Research Funds for the Central Universities(No.N25BSS052)the National Science and Technology Major Project(No.J2022-IV-0005-0022)+2 种基金the Aero Science Foundation of China(No.20230015050001)the Shenyang Science and Technology Plan Project of China(No.24-202-6-01)the Independent Research Project of the National Key Laboratory of Strength and Structural Integrity(No.BYST-QZSYS-24-072-8)。
文摘In addition to blade-to-casing rubbing,drum-to-labyrinth rubbing is another common interaction in aero-engines.In this study,the labyrinth seal is simplified and modeled as an inner ring.First,considering the flexibility of both the drum and inner ring,a novel rubbing force model applicable to drum-inner ring rubbing is proposed,and this model is partially validated with the measured vibration responses.Incorporating both drum-inner ring rubbing faults and bolt joint effects,a dynamic model of the shaft-diskdrum-inner ring-vane-casing system(SDDIRVCS)is established with beam-shell hybrid elements to investigate the nonlinear dynamic responses induced by rubbing at various rotational speeds.The established dynamic model of the SDDIRVCS is validated by the comparison of its modal characteristics with those obtained from the ANSYS simulations.The results indicate that the rotor spectrum is dominated by odd-multiple harmonics,while the stator spectrum exhibits prominent even-multiple harmonics.Moreover,the rubbing location between the drum and the inner ring varies with the dynamic behavior of the rotor system.
基金Funded by the Science and Technology Fund of Jiangxi Provincial Department of Education(No.GJJ2201105)the Innovation Fund Designated for Graduate Students of Jiangxi Province(No.YC2023-S733)。
文摘We selected a cell with superior electrochemical performance to characterization microstructure characterization.Here,we employed high-resolution SEM and X-ray nano-CT to investigate a porous LSCrRu-GDC composite anode.These experimental results are utilized for characterize and quantify the key structural parameters,such as the volume ratio of the three phases(LSCrRu,GDC,and pore),connected porosity,tortuosity,surface area of each phase,interface of LSCrRu/GDC,and three-phase boundary length(TPB where the LSCrRu,GDC and fuel gas phases come together)of the anode.
基金co-supported by the National High Technology Research and Development Program of China (863 Program) (No. 2012AA041310)
文摘In order to study the effect of laser peening on microstructures and properties of TiAl alloy, TiAI alloy samples were treated by Nd：YAG laser system with the wavelength of 1064 nm, pulse-width of 18 ns, and pulse-energy of 0-10J. Surface micro-hardness, roughness, and microstructural characteristics were tested with micro-hardness tester, roughness tester and scanning electron microscope. Residual stress and pole figures were tested with X-ray diffraction and its high-temperature stability was analyzed. The experimental results show that surface micro-hardness increases by up to 30%, roughness increases to 0.37 lain, compressive residual stress increases to 337 MPa, and local texture and typical lamellar microstructure are generated. Residual stress, micro-hardness, and （002） pole figures tests are conducted, compressive residual stress value drops from 337 MPa to 260 MPa, hardness value drops from 377 HV0.2 to 343 HV0.2, and the （002） poles shift back to the center slightly. Laser peening improves microstructure and properties of TiAl alloy significantly.
基金the National Natural Science Foundation of China(Nos.51921003 and 51775275)the Major Special Projects of Aero-engine and Gas Turbine of China(2017-VII-0002-0095)+1 种基金the Six Talents Summit Project in Jiangsu Province of China(No.JXQC-002)the Postgraduate Research&Practice Innovation Program of Jiangsu Province(No.KYCX180256)。
文摘This paper evaluates the performance of creep feed grindingγ-TiAl intermetallic(Ti-45 Al-2 Mn-2 Nb)using electroplated diamond wheels.Firstly,a comparative analysis with the grinding results by using electroplated CBN wheels was conducted,mainly involving abrasive wheel wear behavior and maximum material removal rate below surface burn limit.It was found that the diamond wheel would produce much better grinding results including lower wheel wear rate and higher maximum material removal rate.Then the surface integrity obtained at different level of material removal rate was characterized with the utilization of the diamond wheel.The poor ductility of thisγ-TiAl intermetallic material was found to have a marginal effect on the surface integrity,as no severe surface defects such as material pullout were generated during the stable wheel wear stage.For the involved operating parameters,a deformation layer was produced with~10μm or more in thickness depending on the material removal rate used.Meanwhile,a work-hardened layer extending to more than 100μm was produced with a maximum microhardness of above 520 HV0.05(bulk value 360 HV0.05).The residual stress remained compressive,with a value of above-100 MPa and even up to-500 MPa for an elevated material removal rate.Shearing chip was the main chip type,indicating good wheel sharpness in the grinding process.
基金supported by the National Basic Research Program of China ("973 Program") under grant Nos. (2010CB631200 and 2010CB631206)the National Natural Science Foundation of China undergrant No.50931004
文摘The process of grain selection in the spiral selector was investigated by both a ProCAST simulation based on a cellular automaton finite element（CAFE） model and experimental confirmation.The results show that the height of starter block,the spiral diameter and initial angle play an important role in grain selection.The dimension of selector should be maintained in a stable range to optimize the grain orientation and select a single crystal efficiently.A selector which can efficiently select a single crystal had been successfully designed.Grain orientation fluctuation in the spiral part was also studied by means of the variation of thermal condition.
基金Project(10672053) supported by the National Natural Science Foundation of ChinaProject(2002AA503010) supported by the National High-Tech Research and Development Program of China
文摘A weakly nonlinear oscillator was modeled by a sort of differential equation, a saddle-node bifurcation was found in case of primary and secondary resonance. To control the jumping phenomena and the unstable region of the nonlinear oscillator, feedback controllers were designed. Bifurcation control equations were obtained by using the multiple scales method. And through the numerical analysis, good controller could be obtained by changing the feedback control gain. Then a feasible way of further research of saddle-node bifurcation was provided. Finally, an example shows that the feedback control method applied to the hanging bridge system of gas turbine is doable.
基金Projects(50731001,50771009)supported by the National Natural Science Foundation of ChinaProject(PCSIRT/IRT 0512)supported bythe Program for Changjiang Scholars and Innovative Research Team in Chinese University
文摘The NiAl alloys modified by reactive element(RE),dysprosium(Dy),were produced by arc melting.The microstructures of the modified alloys were investigated by field emission-scanning electron microscope(FE-SEM)equipped with energy dispersive spectroscope(EDS)and back scatter detector.Cyclic oxidation tests at 1 200℃were conducted to assess the cyclic oxidation performance of the alloys.The Dy dopant prevents the surface rumpling of the oxide scale and the formation of cavities beneath the oxide scale.The pegs consisting of Dy-rich oxide inclusion core and an outer alumina sheath develop deeply in the alloy and improve the oxide scale adhesion.0.05%-0.1%(molar fraction)Dy dramatically improves the cyclic oxidation resistance of the NiAl alloy. Too high concentration of Dy is deleterious because of the fast oxidation rate caused by severe internal oxidation.
基金supported by the National Natural Science Foundation of China(Nos.51921003,92160301,52175415 and 52205475)the Science Center for Gas Turbine Project(No.P2022-A-IV-002-001)Natural Science Foundation of Jiangsu Province(No.BK20210295).
文摘Presently,the service performance of new-generation high-tech equipment is directly affected by the manufacturing quality of complex thin-walled components.A high-efficiency and quality manufacturing of these complex thin-walled components creates a bottleneck that needs to be solved urgently in machinery manufacturing.To address this problem,the collaborative manufacturing of structure shape and surface integrity has emerged as a new process that can shorten processing cycles,improve machining qualities,and reduce costs.This paper summarises the research status on the material removal mechanism,precision control of structure shape,machined surface integrity control and intelligent process control technology of complex thin-walled components.Numerous solutions and technical approaches are then put forward to solve the critical problems in the high-performance manufacturing of complex thin-wall components.The development status,challenge and tendency of collaborative manufacturing technologies in the high-efficiency and quality manufacturing of complex thin-wall components is also discussed.
基金supported by the National Natural Science Foundation of China under the contracts of Nos.50271072 & 50471083
文摘The effect of phosphorus on mechanical properties and thermal stability of fine-grained GH761 alloy has been investigated.The results show that,when the content of phosphorus is in the range of 0.0007-0.040,there are no significant effects on the tensile properties.Phosphorus strongly affects the stress rupture life.The content of 0.023 P results in the longest life in this experiment.Compared with that of the alloy with 0.0007 P,the life is increased more than 2 times in the alloy with 0.023 P.After ageing at 700℃ for 1000 h,the life reduced to some extent.However,phosphorus exhibits the similar effect on the life as before ageing.The tensile properties of the alloy are not influenced by long term ageing obviously.The present results suggested that the optimum content of phosphorus is 0.023.The phosphorus with this content can optimize the precipitates at the grain boundaries and prevent the excessive growth of the precipitates.The combining mechanical properties of GH761 alloy can be largely improved by phosphorus addition combined with grain refinement.
基金the National Natural Science Foundation of China(Nos.51971214,51771191 and 51801206)the Aeronautics Power Foundation of China(No.DLJJ1825)。
文摘Fusion weld is a portable and economical joining and repairing method of metals.However,weld cracks often occur during the fusion weld of Ni-base superalloys,which hinder the applications of fusion weld on this kind of materials.In this work,the effects of microstructures of grain boundaries(GBs)of the prototype M951 superalloy on its weldability were investigated.The precipitated phases,the elemental segregations on GBs,and the morphologies of GBs can be largely altered by regulating the cooling rates of pre-weld heat treatments.With decreasing the cooling rate,chain-like M_(23)X_(6)phase precipitates along the GBs,accompanying segregations of B,and GBs becomes more serrated in morphology.During fusion weld,the engineered GBs in the M951 superalloy with a low cooling rate favor the formation of the continuous liquid films on GBs,which together with the serrated GB morphology significantly prevents the formation of weld cracks.Our findings imply that the weld-crack resistance of the superalloys can be ameliorated by engineering GBs.
基金National Natural Science Foundation of China (50571005 50420130032)
文摘Conventional two-layered thermal barrier coatings （TBCs） are prepared by electron beam physical vapor deposition （EB-PVD） with ZrO2-8 wt% Y2O3 （8YSZ） as top coat and CoCrAlY as bond coat on disk-shaped Ni based super-alloy. In this paper, three kinds of shot peening process with different lengths of operating time were adopted for bond coating. As a result, changes took place in its surface roughness and the surface micro-hardness. A thermal cycling test at 1 273 Kx55 rain and another at room temperature for 5 min were performed to study the effects of shot peening process on the thermal cycling lifetime of TBCs. It is found that a moderate shot peening process will be able to prolong the life time. The oxidation dynamic of the as-processed TBCs basically accords with the parabolic rule, and the oxidation test also attests to the spallation between YSZ and thermal growth oxide （TGO） responsible mainly for the failure of TBCs.
基金Projects(51475073,51605076,51875079)supported by the National Natural Science Foundation of ChinaProject(2017YFB1301701)supported by the National Key Research and Development Program of China
文摘The phenomenon of heat accumulation and transportation in the composite materials is a very typical and critical issue during drilling process.In this study,a three-dimensional temperature field prediction model is proposed using finite difference method,based on the partly homogenization hypothesis of material,to predict temperature field in the process of drilling unidirectional carbon fiber/epoxy(C/E)composites.According to the drilling feed motion,drilling process is divided into four stages to study the temperature distributing characteristics.The results show that the temperature distribution predicted by numerical study has a good agreement with the experimental results.The temperature increases with increasing the drilling depth,and the burn phenomena is observed due to the heat accumulation,especially at the drill exit.Due to the fiber orientation,an elliptical shape of the temperature field along the direction is found for both numerical and experimental studies of C/E composites drilling process.
基金supported by Innovative Research Group Project of the National Natural Science Foundation of China (No. 51621064)
文摘In the docking process of aeroengine rotor parts,docking accuracy that indicates the gaps between the end faces is strictly required.A key issue is improving docking accuracy using automated docking equipment.In this paper,a systematic study is carried out on the error modeling and compensation of a novel six-degrees-of-freedom(6-DOF)docking equipment for aeroengine rotors.First,a new model for indicating the main indexes of docking accuracy is proposed.Then,the error model of a specially designed 6-DOF docking equipment is established based on a modified Denavit Hartenberg method with five parameters.Subsequently,two error compensation methods are proposed.Based on the above models,a docking accuracy simulation algorithm is proposed using the Monte Carlo method.Finally,verification experiments are conducted.The results show that,for the maximum values and standard deviations of the gaps between the rotor end-faces in the actual and target positions and attitudes,i.e.,main indexes that represent docking accuracy,the deviation rates between the simulation and experimental results are less than20%.The modeling methods have referential significance.The decline rates of these values are 50–65%when using the two proposed compensation methods.The compensation methods significantly improve the docking accuracy.
文摘Temperature is one of the key parameters for BT20 titanium alloy cylindrical workpiece manufactured by vacuum hot bulge forming. A two-dimensional nonlinear thermo-mechanical coupled FE model was established. Numerical simulation of vacuum hot bulge forming process of titanium alloy cylindrical workpiece was carried out using FE analysis software MSC Marc. The effects of temperature on vacuum hot bulge forming of BT20 titanium alloy cylindrical workpiece were analyzed by numerical simulation. The simulated results show that the Y-direction displacement and the equivalent plastic strain of the workpiece increase with increasing bulge temperature. The residual stress decreases with increasing bulge temperature. The optimal temperature range of BT20 titanium alloy during vacuum hot bulge forming is 750-850 ℃. The corresponding experiments were carried out. The simulated results agreed well with the experimental results.
基金Funded by the National Natural Science Foundation of China(Nos.52075347,51575364)
文摘To solve the problem of the poor plasticity and to meet the requirements of high temperature for forming titanium alloy,mechanical properties of TC2 titanium alloy under the compound energy-field(CEF)with temperature and ultrasonic vibration were studied.The effects of CEF on tensile force,elongation,microstructure and fractography of the TC2 titanium alloy were compared and analyzed.The results show that,under the same thermal conditions,the deformation resistance of TC2 titanium alloy decreases with the increase of ultrasonic vibration energy.The formability is also improved correspondingly due to the input of ultrasonic vibration energy and its influence on the microstructure of the material.However,when the ultrasonic vibration energy is larger,the fatigue fracture will also appear,which reduces its formability.
基金supported by the National Natural Science Foundation of China (NSFC) under Grant Nos. 51071013 and 51231001the National Basic Research Program (973 Program) of China under Grant Nos. 2010CB631200 and 2012CB625100
文摘A β--NiAI alloy with normal purity, a S-doped and a Dy and S co-doped （Y-NiAI alloys were prepared by arc-melting and their corresponding S contents were less than 20 ×10-6, 33 ×10-6 and 22 × 10-6, respectively. The isothermal oxidation behavior of the alloys at 1200 ℃ was investigated and the extent of S segregation at the scale-alloy interface was determined by scanning Auger microscopy. S-doping had no significant effect on the phase transformation rate from e- to β-Al2O3, while the addition of Dy retarded this process. For the S- doped alloy, scale rumpling occurred only after 2 h thermal exposure and numerous large voids were observed at the scale-alloy interface where S segregated. In contrast to this, the oxide scale formed on the Dy and S co-doped alloy still remained flat even after 50 h isothermal oxidation and only small voids existed at the interface where S segregation was not detected.
基金financially supported by the Shandong Provincial Natural Science Foundation(No.ZR2020ME110)the National Natural Science Foundation of China(Nos.51331005,U1508213,51771190 and 51601102)+2 种基金the Fund of the State Key Laboratory of Solidification Processing in NWPU(Nos.SKLSP201847 and SKLSP201834)the Young Doctors Cooperation Project in Qilu University of Technology(No.2018BSHZ003)the Key Research and Development Program of Ningxia(No.2019BDE03016)。
文摘Nowadays,thermal condition and solute field are considered as the potential dominant factors controlling competitive grain growth during directional solidification process.However,the controlling modes and critical conditions of competitive grain growth have been drastically debated over the past two decades.In this work,thermal condition and solute field are combined to study the competitive grain growth in the converging case by experimental observation and numerical simulation of bicrystal samples.We find the competitive grain growth is controlled by the cooperative effect of thermal condition and solute field,and the controlling modes are related to the bicrystal misorientation between favorably and unfavorably oriented grains.When the unfavorably oriented grain is low misoriented,unfavorably oriented grain dominates grain selection,and the competitive grain growth performs as solute field domination.However,with the increase of unfavorably oriented grain’s misorientation,the grain selection converts into favorably oriented grain domination,and the competitive grain growth changes to thermal condition domination.To explain these abnormal transformation phenomena,we propose a misorientation dependent thermal condition-solute field cooperative domination model and identify the critical conditions by a critical misorientation(θ_(cm)).According to dynamic equation of dendrite growth,we calculate the critical misorientationθ;to prove this model.The theoretical calculation results agree well with the experimental results.
基金funded by the National Natural Science Foundation of China (Grant Nos. 51301173 and 51531002)National Basic Research Program of China (973 Program) (Grant No. 2013CB632202)the National Key Research and Development Program of China (Grant No. 2016YFB0301104)
文摘Sand-cast Mg–9Gd–4Y–0.5 Zr（wt%） alloy was solution-treated at 500–565 ℃ in the time range of 0.5–30 h in air or vacuum to investigate its microstructure evolution and mechanical properties. The results showed that solution treatment temperature had a significant influence on the dissolving rate of eutectic phase and grain growth. Taken both of them into consideration, 510–520 ℃ was considered to be the optimum solution treatment temperature range for this alloy.It should be noted that the trace（0.4–0.9 vol%） and insoluble cuboid-shaped phase precipitated during solution treatment was identified to be YH2, of which the hydrogen was thought to come from both the melting and solution heating process.In addition, the 3D morphology and dissolving process of Mg24（Gd,Y）5 eutectic phases in the as-cast alloy were also discussed via in-situ observation under X-ray tomography.
基金supported by the National Natural Science Foundation of China(Grant No.:50901046)
文摘Interfacial dislocations found in single crystal superalloys after long term thermal aging have an important effect on mechanical properties. Long term thermal aging tests for DD5 single crystal superalloy were carried out at 1,100 ℃ for 20, 100, 200, 500 and 1000 h, and then cooled by air. The effect of long term thermal aging on the dislocation networks at the γ/γ' interfaces was investigated by FE-SEM. Results showed that during the long term thermal aging at 1,100 ℃, misfit dislocations formed firstly and then reorientation in the(001) interfacial planes occurred. Different types of square or rectangular dislocation network form by dislocation reaction. Square dislocation networks consisting of four groups of dislocations can transform into octagonal dislocation networks, and then form another square dislocation network by dislocation reaction. Rectangular dislocation networks can also transform into hexagonal dislocation networks. The interfacial dislocation networks promote the γ' phase rafting process. The dislocation networks spacings become smaller and smaller, leading to the effective lattice misfit increasing from-0.10% to-0.32%.
