CrCoNi medium entropy alloy(MEA)fabricated by laser powder bed fusion(LPBF)benefits from its distinctive hierarchical microstructure and has great potential as a structural material.However,while the intriguing chemic...CrCoNi medium entropy alloy(MEA)fabricated by laser powder bed fusion(LPBF)benefits from its distinctive hierarchical microstructure and has great potential as a structural material.However,while the intriguing chemical short-range order(CSRO)widely exists in high/medium entropy alloys,its formation in the LPBF-built samples still lacks enough understanding.In this study,we verified its existence by fine transmission electron microscopy characterizations and utilized hybrid Monte Carlo/molecular dynamics simulations to investigate the features and effects of CSRO in LPBF-built CrCoNi MEA(AM model).Results showed that the CSRO fraction and the stacking fault energy of the AM model lie between those of the well-annealed and random solid solution counterparts.Among these models,the AM model exhibited the best strain hardening ability due to its highest capability to generate and store sessile dislocations.The results agreed well with existing data and provide guidance to the future development of LPBF-built CrCoNi MEA.展开更多
Laser additive manufacturing(LAM)has been widely used in high-end manufacturing fields such as aerospace,nuclear power,and shipbuilding.However,it is a grand challenge for direct and continuous observation of complex ...Laser additive manufacturing(LAM)has been widely used in high-end manufacturing fields such as aerospace,nuclear power,and shipbuilding.However,it is a grand challenge for direct and continuous observation of complex laser-matter interaction,melt flow,and defect formation during LAM due to extremely large temperature gradient,fast cooling rate,and small time(millisecond)and space(micron)scales.The emergence of synchrotron radiation provides a feasible approach for in situ observation of the LAM process.This paper outlines the current development in real-time characterization of LAM by synchrotron radiation,including laser-matter interaction,molten pool evolution,solidification structure evolution,and defects formation and elimination.Furthermore,the future development direction and application-oriented research are also discussed.展开更多
The effects of TiB_(2) and Zr on the microstructure,aging response and mechanical properties of hot-extruded Al-Zn-Mg-Cu based materials were investigated and compared by multi-scale microstructure characterization te...The effects of TiB_(2) and Zr on the microstructure,aging response and mechanical properties of hot-extruded Al-Zn-Mg-Cu based materials were investigated and compared by multi-scale microstructure characterization techniques.The results showed that proper addition of TiB_(2) particles could refine grain size during solidification,promote dynamic recrystallization during extrusion,and inhibit grain growth during solution treatment.Meanwhile,Zr addition had minor influence on the grain refinement during solidification,but could effectively suppress recrystallization and grain growth compared with the Zr-free alloy.Furthermore,the TiB_(2) addition could simultaneously enhance the aging kinetics and peak-aged hardness of the materials.Comparatively,Zr addition could also improve the peak-aged hardness with minor effect on the aging kinetics of the materials.Finally,the quench sensitivity,elastic modulus and tensile properties of the materials were compared and studied.Specifically,the relationship between the microstructure and mechanical properties,and the strengthening mechanisms were discussed in detail.展开更多
Orientations of laser induced periodic surface structures(LIPSS)are usually considered to be governed by the laser polarization state.In this work,we unveil that fluid dynamics induced by femtosecond(fs)laser ablation...Orientations of laser induced periodic surface structures(LIPSS)are usually considered to be governed by the laser polarization state.In this work,we unveil that fluid dynamics induced by femtosecond(fs)laser ablation in liquid(fs-LAL)can easily break this polarization restriction to produce irregular circular-LIPSS(CLIPPS)and crisscross-LIPSS(CCLIPSS).Fs laser ablation of silicon in water shows formation of diverse LIPSS depending on ablation conditions.At a high power of 700 mW(repetition rate of 100 kHz,pulse duration of 457 fs and wavelength of 1045 nm),single/twin CLIPSS are produced at the bottom of macropores of several microns in diameter due to the formation of strong liquid vortexes and occurrence of the vortex shedding effect.Theoretical simulations validate our speculation about the formation of liquid vortex with an ultrahigh static pressure,which can induce the microstructure trenches and cracks at the sidewalls for fs-LAL of Si and tungsten(W)in water,respectively.At a low power of 50 mW,weak liquid vortexes are produced,which only give birth to curved LIPSS in the valleys of grooves.Consequently,it is deduced that liquid vortex plays a crucial role in the formation of macropores.Mountain-like microstructures induce complex fluid dynamics which can cause the formation of CCLIPSS on them.It is believed that liquid vortexes and fluid dynamics presented in this work open up new possibilities to diversify the morphologies of LIPSS formed by fs-LAL.展开更多
Equiatomic CrMnFeCoNi high entropy alloy prepared by powder metallurgy was remelted by laser.The relative density and microstructure of fusion zone are evaluated.The nanoindentation tests are conducted to reveal the h...Equiatomic CrMnFeCoNi high entropy alloy prepared by powder metallurgy was remelted by laser.The relative density and microstructure of fusion zone are evaluated.The nanoindentation tests are conducted to reveal the hardness difference of dendrite arms and interdendritic areas.Tensile tests are conducted to assess the mechanical properties of remelted HEA.After laser remelting,the number and morphology of voids changed significantly.Dendritic structure with face-centered cubic phase form in the fusion zone.Fe,Cr and Co are enriched in dendrite arm,while Mn and Ni are enriched in interdendritic area.Elements segregation led to a nanohardness difference between dendrite arm and interdendritic area.Local deformation occurs in interdendritic area during tensile tests and results in a fracture with directionality.展开更多
Controlling the morphology of Al_(2) Cu intermetallic compounds(IMCs)has been of importance to enhance the properties of Al-based alloys.However,the quantification of Al_(2) Cu IMCs with diversified morphologies is st...Controlling the morphology of Al_(2) Cu intermetallic compounds(IMCs)has been of importance to enhance the properties of Al-based alloys.However,the quantification of Al_(2) Cu IMCs with diversified morphologies is still lacking,and the morphological evolution of Al_(2) Cu dendrites remains poorly understood.Using synchrotron X-ray tomography,we have directly quantified the morphological evolution of proeutectic Al_(2) Cu IMCs in directionally solidified Al-Cu alloys.The three-dimensional(3D)morphologies of Al_(2) Cu IMCs under different growth rates were quantified using volume,specific surface area,interconnectivity,tortuosity,and Gaussian curvature.The faceted morphology under slow growth rate was divided into three different types,including single hollow prism,irregular prism lacking partial faces,and coalesced prism consisting of two adjacent crystals.The morphological transition from faceted prism to non-faceted algae-like,irregular tree-like,and typically dendritic shapes with increasing growth rates was determined,reflecting the growth modes varied from lateral mode to intermediary and continuous modes.The non-faceted Al_(2) Cu dendrite had one primary stem,three groups of secondary arms,and a faceted tip.The angles between secondary arms were 120°,and the tip consisted of(011)and(011^(-))planes.This work provides a deep understanding of the formation and growth of complex IMCs in metallic alloys.展开更多
Additive manufactured metals sometimes exhibit extraordinary microstructures and mechanical properties due to the particular processes. In this paper, we focus on a novel gradient TiAl alloys fabricated byhigh-power d...Additive manufactured metals sometimes exhibit extraordinary microstructures and mechanical properties due to the particular processes. In this paper, we focus on a novel gradient TiAl alloys fabricated byhigh-power direct laser deposition, whose chemical composition, microstructure, and mechanical property vary along the building direction. The results indicate that Al concentration dramatically decreasesfrom 39.5 at.% to 30.1 at.% as the height increases from the bottom to the top. Meanwhile, microstructural characterization indicates that the specimen appears basket-weave microstructure at the bottom,then the α_(2) and γ phase gradually decrease, and eventually it transforms into acicular martensite microstructure in the top region. The indentation analysis shows that the associated hardness increases asthe height increases, while the plasticity reaches a minimum value in the middle region. The increasingamount of β_(o)(ω) is considered to be responsible for the increasing hardness because of the strong precipitation strengthening effect. The high plasticity in the bottom and top regions results from the strongdeformation behaviors of the γ and β_(o) phases.展开更多
The additive manufacturing of multi-principal element alloys has remarkable potential for industrial ap-plications.In this study,a(CoCrNi)_(94)Al_(3)Ti_(3)medium-entropy alloy(MEA)with adequate strength-ductility syne...The additive manufacturing of multi-principal element alloys has remarkable potential for industrial ap-plications.In this study,a(CoCrNi)_(94)Al_(3)Ti_(3)medium-entropy alloy(MEA)with adequate strength-ductility synergy was prepared via laser powder bed fusion.The microstructural evolution,mechanical property,and deformation mechanisms of the MEA were investigated after post annealing for a short period(0.5 h)at a temperature range of 773-1373 K using various microstructural characterization techniques and quantitative analysis.The static recrystallization temperature of the(CoCrNi)_(94)Al_(3)Ti_(3)MEA ranged from 973 to 1073 K.The average grain size first decreased and then increased,while the dislocation den-sity persistently decreased and texture gradually weakened with increasing annealing temperature.Cr-richσ-phase precipitates formed after 1073 K and then gradually dissolved at 1373 K,while Ni,Al,and Ti elements were aggregated to form a small amount of fine L1_(2)coherent precipitates with an aver-age diameter of approximately 70 nm at 1373 K.The evolution of the dislocation density,grain size,and precipitates significantly influenced the propensity of deformation twins and stacking faults,which consequently affected the strain hardening behavior and mechanical properties.The quantitative calcu-lation of strengthening mechanisms showed that dislocation strengthening played a dominant role at annealing temperatures below 1073 K,and it significantly weakened at 1373 K.Precipitation and grain boundary strengthening both markedly increased owing to the formation of precipitation particles and recrystallization-induced grain refinement after annealing at 1073 K.展开更多
High power laser cladding of [ （ Fe0. 5 Co0. 5 ） 0. 75 B0. 2 Si0.05 ] 95. 7 Nb4. 3 powder mixture afier-remelting was performed to fabricate Fe-based metallic glass coating on the surface of steel of China Classifi...High power laser cladding of [ （ Fe0. 5 Co0. 5 ） 0. 75 B0. 2 Si0.05 ] 95. 7 Nb4. 3 powder mixture afier-remelting was performed to fabricate Fe-based metallic glass coating on the surface of steel of China Classification Society： Grade B （CCS-B）. Scanning electron microscopy （SEM）, X-ray diffraction （XRD）, transmission electron microscopy （TEM） with energy dispersive spectrometer （EDS）, Vickers hardness tester and corrosion resistance tester were employed to characterize microstructures and evaluate properties of this coating. According to the results of SEM, XRD and TEM, the cladding coating consisted of nanocrystalline embedded in amorphous phase. EDS data indicated that Nb segregated in the amorphous matrix. The results of hardness test revealed that the hardness of the top layer was higher than that of the inner layer of the coating. The coating exhibited excellent corrosion resistance in a 3.5% NaCl solution.展开更多
Laser multipass welding techniques for thick section steels have been developed using a new type of UV combined narrow groove. The shape and sizes at the bottom of groove are determined by analyzing the plasma behavio...Laser multipass welding techniques for thick section steels have been developed using a new type of UV combined narrow groove. The shape and sizes at the bottom of groove are determined by analyzing the plasma behavior using high speed photographic equipment. A stable autogenous CO2 laser welding process and greater penetration are generated at the root pass because of strong reduction of the plasma volume. According to the waveforms of welding current and arc voltage, and the interaction between the arc and the laser induced plasma, a suitable groove angle is obtained. Laser-double MIG hybrid welding process is studied and the optimum distances between the laser and two arcs are determined. By using autogenous CO2 laser welding, CO2 laser-MIG hybrid welding and laser-double MIG hybrid welding, 28 mm thick steel plates are welded with four passes. The welds produced are assessed by X-ray. No crack is found and there is only a small amount of pores. The experimental results show that the multipuss welding procedures proposed can realize the joining of thick section steels with high efficiency and good quality.展开更多
A novel Al−Mg−Er−Zr alloy was welded by highly efficient tandem GMAW,and the effect of Er on the porosity,microstructure and mechanical properties of the weld joints were investigated by comparing them with Al5083 all...A novel Al−Mg−Er−Zr alloy was welded by highly efficient tandem GMAW,and the effect of Er on the porosity,microstructure and mechanical properties of the weld joints were investigated by comparing them with Al5083 alloy weld joints.The results showed that compared to the welds without Er addition,the porosity decreased from 0.78%to 0.38%,which was attributed to the ability of Er to reduce the content of free hydrogen in the welds.Furthermore,the grain size near the fusion boundary and weld metal(WM)was significantly refined with the addition of Er.Grain refinement near the fusion boundary was attributed to the heterogeneous nucleation induced by Al_(3)(Er,Zr)from base metal,while grain refinement in WM was caused by the hindering effect of Al_(3)Er on grain boundary migration.Additionally,the ultimate tensile strength of the weld joints increased from 272.44 to 338.74 MPa with Er addition.The precipitation strengthening induced by Al_(3)Er contributed to an increase by 20%in strength.展开更多
Black wings of butterfly Ornithoptera goliath and infrared-band radiative cooling function of Rapala dioetas butterfly wings are associated with black pigment(e.g.,melanin)and unique hierarchical micro/nanostructures,...Black wings of butterfly Ornithoptera goliath and infrared-band radiative cooling function of Rapala dioetas butterfly wings are associated with black pigment(e.g.,melanin)and unique hierarchical micro/nanostructures,greatly stimulating biomimetic fabrication of functional photonic structures but mainly targeted to one prototype.Targeted at two-prototype integrated biomimetic fabrication from fully compositional/structural/functional aspects,femtosecond(fs)laser subtractive/additive-integrated hierarchical micro/nano-manufacturing technique is proposed in this work.This technique can one-step transfer refractory metals(e.g.,W,Mo,Nb,Ta)into black non-stoichiometric oxide nanomaterials with abundant oxygen vacancies and simultaneously enable the realization of in situ quasi-controllable micro/nanoscale hierarchical aggregation and assembly,all displaying black color but with tunable infrared emission.Adjusting the scan interval for biomimetic manufacturing can tailor the structural oxidation degree,the emission in the long-wave infrared(LWIR)band while keeping the blackness of hierarchical aggregates,and the confined height between the covering quartz plate and the ablated sample.The blackening efficiency of this technique can reach∼11.25 cm^(2)·min^(−1),opening opportunities for high-throughput optical/thermal applications.Selectively patterned Chinese characters,Arabic numbers,and English letters are easily fabricable,which are intrinsically invisible-infrared dual-band encrypted but decryptable via static/dynamic environment stimuli(e.g.,sample heating/cooling,introducing external hot/cold sources including human hands).The self-evolution from‘orderless’structuring to‘ordered’functionalization is validated for the proposed fs laser subtractive/additive-integrated biomimetic manufacturing,specifically from the synthesis of diverse black nanomaterials and the seemingly disordered micro/nano-aggregates to the ordered optical/thermal regulation capacities for a delicate modulation of information encryption and decryption,unveiling a new concept for future exploration and extension.展开更多
High corrosion-and wear-resistant stainless steels are highly sought after for demanding marine struc-tural applications.However,most stainless steels with high hardness or outstanding self-lubrication ex-hibit inferi...High corrosion-and wear-resistant stainless steels are highly sought after for demanding marine struc-tural applications.However,most stainless steels with high hardness or outstanding self-lubrication ex-hibit inferior corrosion resistance,and vice versa.In this study,we propose a strategy for wrapping oxide inclusions with the lubricating phase h-BN through in-situ nitrogen alloying in B-bearing stainless steel,forming a novel oxide@h-BN core-shell structure.The oxides exhibited constrained growth within the h-BN shell,which reduced the particle size and increased the number density.This modification enhanced dispersion strengthening,yielding a composite material hardness of 728 HV_(0.5).The h-BN functioned as a solid lubricant during the wear process,significantly lowering the friction coefficient.Additionally,the high electrical insulation and chemical stability of h-BN effectively separated the oxides from the sur-rounding matrix,thereby preventing pitting corrosion,which is typically associated with oxide dissolu-tion.The increased nitrogen content in the solid solution also enhanced the content of Cr_(2)O_(3)and CrN in the passive film,thereby improving its stability and protective capabilities.As a result,the corrosion re-sistance of this alloy was nearly comparable to that of 316 L stainless steel,whereas its wear performance surpassed that of M2 tool steel.Our findings offer valuable insights into the design of high-performance stainless steels.展开更多
Al_(2)O_(3)-based eutectic ceramics are considered as promising candidates for ultra-high-temperature structural materials due to their exceptional thermal stability and mechanical properties.Nonetheless,several chall...Al_(2)O_(3)-based eutectic ceramics are considered as promising candidates for ultra-high-temperature structural materials due to their exceptional thermal stability and mechanical properties.Nonetheless,several challenges must be overcome before they can be widely used.This paper reviews in detail the tailoring of microstructure from the aspect of process parameters,the updated knowledge gained in microstructure(crystallographic orientation,high-resolution interfacial structures)and the latest means of optimizing eutectic microstructure(seed-induced method,introducing low-energy grain boundaries and high-entropy phase).Additionally,the paper explores future techniques for the fabrication of bulk ceramic materials and effective toughening approaches.This review highlights the achievements made especially in the last 15 years,current limitations in Al_(2)O_(3)-based eutectic ceramics,and offers comprehensive insights and strategic guidance for further mechanical breakthroughs.展开更多
Laser powder bed fusion(LPBF)is used to fabricate complex-shaped,dense,and high-performance oxide ceramics.During LPBF,bubbles form and evolve in the melt pool and ultimately remain in the printed ceramics as pores,wh...Laser powder bed fusion(LPBF)is used to fabricate complex-shaped,dense,and high-performance oxide ceramics.During LPBF,bubbles form and evolve in the melt pool and ultimately remain in the printed ceramics as pores,which significantly degrade the mechanical properties.Therefore,it is essential to understand the bubble behaviors during LPBF.Herein,we conducted an in-situ investigation of the bubble dynamics in the melt pool of homogeneously mixed Al_(2)O_(3)-Y_(2)O_(3) powders using synchrotron high-speed X-ray imaging.The formation,growth,motion,and evolution of bubbles,as well as the relationship between the instability of melt flow and bubble rupture during LPBF,were elucidated.The findings reveal that bubbles from the interstices within the powder bed grow following three distinct modes,i.e.,uplift growth,gas channel attachment,and bubble coalescence.Furthermore,melt flow oscillations caused by the bursting of large bubbles can lead to local instability of the melt pool.Results from this study enhance the understanding of bubble dynamics during LPBF and may provide valuable insights for pore elimination in LPBF-processed oxide ceramics.展开更多
The microstructural evolution at the liquid Al/solid Ni interface during remelting and resolidification was dynamically observed by using synchrotron radiography.The formation and growth behavior of Al_(3)Ni_(2) and A...The microstructural evolution at the liquid Al/solid Ni interface during remelting and resolidification was dynamically observed by using synchrotron radiography.The formation and growth behavior of Al_(3)Ni_(2) and Al_(3)Ni brittle intermetallic compounds(IMCs)under different conditions was investigated,and the formation mechanisms of dendritic Al_(3)Ni crystals with different morphologies were elucidated.The increasing remelting cycles accelerated the formation of Al_(3)Ni_(2) layer and the growth of Al_(3)Ni IMCs.The increased-step heating temperatures and time promoted the morphological transition from faceted to non-faceted dendritic Al_(3)Ni,which was attributed to the enhanced undercooling during solidification and incompletely remelted Al_(3)Ni IMCs during remelting.The growth of regular Al_(3)Ni dendrites was dominated by coalescence of secondary dendrite arms,while the growth of irregular dendrites Al_(3)Ni was controlled by dendrite merging,radial melting and axial melting of secondary arms.The axially free dendritic Al_(3)Ni was attributed to the small distance between adjacent main trunks,and the dense secondary arms promoted the formation of local solute depletion regions.展开更多
The metastable retained austenite(RA)plays a significant role in the excellent mechanical performance of quenching and partitioning(Q&P)steels,while the volume fraction of RA(V_(RA))is challengeable to directly pr...The metastable retained austenite(RA)plays a significant role in the excellent mechanical performance of quenching and partitioning(Q&P)steels,while the volume fraction of RA(V_(RA))is challengeable to directly predict due to the complicated relationships between the chemical composition and process(like quenching temperature(Qr)).A Gaussian process regression model in machine learning was developed to predict V_(RA),and the model accuracy was further improved by introducing a metallurgical parameter of martensite fraction(fo)to accurately predict V_(RA) in Q&P steels.The developed machine learning model combined with Bayesian global optimization can serve as another selection strategy for the quenching temperature,and this strategy is very effcient as it found the"optimum"Qr with the maximum V_(RA) using only seven consecutive iterations.The benchmark experiment also reveals that the developed machine learning model predicts V_(RA) more accurately than the popular constrained carbon equilibrium thermodynamic model,even better than a thermo-kinetic quenching-partitioning-tempering-local equilibrium model.展开更多
Particle redistribution occurred with the flow of pool fluid in laser welding aluminum composites. In order to investigate particle migration behavior, a numerical model was established on laser welding of ZL101-TiB2 ...Particle redistribution occurred with the flow of pool fluid in laser welding aluminum composites. In order to investigate particle migration behavior, a numerical model was established on laser welding of ZL101-TiB2 composite. TiB2 migration coupling with fluid was realized. The volume-of-fluid （VOF） method was employed to track free fluid surfaces. The travel heat source was realized utilizing the workpiece mo- tion in place of heat source motion, which made the heat load stable. Melting and evaporation enthalpy, recoil force, surface tension and buoyancy were considered in this model. Through the calculation it showed that the simulated weld cross section shape and particle distribution were in good agreement with experimental results.展开更多
Ni34.1 Fe27.9B18 Si18 Nb2 coating was deposited on mild steel substrate using high power laser cladding followed by laser remelting process. The laser processing was conducted by the powder feeding method using low pu...Ni34.1 Fe27.9B18 Si18 Nb2 coating was deposited on mild steel substrate using high power laser cladding followed by laser remelting process. The laser processing was conducted by the powder feeding method using low purity materials without shielding box. To learn the surface amorphous matrix coating forming mechanism, the coating without remelting process was also studied. The phases and microstructures were analyzed by X-ray diffraction （XRD）, scanning- and transmission-electron microscopy（ SEM, TEM）. The microhardness and corrosion resistance property of the coating were also measured. The results of SEM, XRD and TEM analysis show that the remelted coating has an amorphous matrix layer embedded with some crystals due to high cooling rate during remelting process. The crystals phases are identified as Fe2 B phase, γ （Fe, Ni ） phase and α- Fe phase. No oxidation phases are found in the coating surface. Hardness profiles reveal microhardness more than 1 100 HVo.5 over the full depth of the amorphous matrix layer, while the unremtled coating and the substrate show relatively lower hardness than the remelted layer. Corrosion resistance tests exhibit that the remelted coating is nobler than the unremelted coating and the substrate material.展开更多
The stress corrosion cracking(SCC)behaviour of AISI 304 pipe girth welds which were welded by a single-pass laser beam welding(LBW)and a multi-pass tungsten inert gas welding(TIG),respectively,was studied by the slow ...The stress corrosion cracking(SCC)behaviour of AISI 304 pipe girth welds which were welded by a single-pass laser beam welding(LBW)and a multi-pass tungsten inert gas welding(TIG),respectively,was studied by the slow strain rate tests combined with the electrochemical corrosion tests.The results show that fracture of both the TIG joint and LBW joint occurs in the heat-affected zone(HAZ).According to the electron-backscattered diffraction observation of the micro structures,comparison of potentiodynamic polarization curves and X-ray photoelectron spectroscopy analysis of corrosion products on HAZs of the two joints after the electrochemical tests,the LBW joint exhibits better SCC resistance than the TIG joint in corrosion environments,due to the synthetic effect of more Cr_(2)O_(3) in corrosion products,finer grains,lower residual strain and higher δ-ferrite content in its HAZ.Although the TIG joint has better mechanical property,considering lower SCC susceptibility and higher production efficiency of the LBW joint,the LBW promisingly replaces the TIG for welding of AISI304 pipes in the nuclear power industry.展开更多
基金financially supported by the National Key R&D Program of China(No.2022YFB4602102)the National Natural Science Foundation of China(Grant No.51971144)the Natural Science Foundation of Shanghai(Grant No.19ZR1425200)。
文摘CrCoNi medium entropy alloy(MEA)fabricated by laser powder bed fusion(LPBF)benefits from its distinctive hierarchical microstructure and has great potential as a structural material.However,while the intriguing chemical short-range order(CSRO)widely exists in high/medium entropy alloys,its formation in the LPBF-built samples still lacks enough understanding.In this study,we verified its existence by fine transmission electron microscopy characterizations and utilized hybrid Monte Carlo/molecular dynamics simulations to investigate the features and effects of CSRO in LPBF-built CrCoNi MEA(AM model).Results showed that the CSRO fraction and the stacking fault energy of the AM model lie between those of the well-annealed and random solid solution counterparts.Among these models,the AM model exhibited the best strain hardening ability due to its highest capability to generate and store sessile dislocations.The results agreed well with existing data and provide guidance to the future development of LPBF-built CrCoNi MEA.
基金supported by the National Natural Science Foundation of China-Distinguished Young Scholars(No.52325407)the National Natural Science Foundation of China-Key Program(No.52234010)the Open Research Fund of the State Key Laboratory of Rolling and Automation,Northeastern University(No.2022RALKFKT004).
文摘Laser additive manufacturing(LAM)has been widely used in high-end manufacturing fields such as aerospace,nuclear power,and shipbuilding.However,it is a grand challenge for direct and continuous observation of complex laser-matter interaction,melt flow,and defect formation during LAM due to extremely large temperature gradient,fast cooling rate,and small time(millisecond)and space(micron)scales.The emergence of synchrotron radiation provides a feasible approach for in situ observation of the LAM process.This paper outlines the current development in real-time characterization of LAM by synchrotron radiation,including laser-matter interaction,molten pool evolution,solidification structure evolution,and defects formation and elimination.Furthermore,the future development direction and application-oriented research are also discussed.
基金financial supports from the China Postdoctoral Science Foundation(Nos.2019TQ0193,2019M661497)the National Key Research and Development Program of China(No.2018YFB1106302)+1 种基金the National Natural Science Foundation of China(No.51821001)the Anhui Provincial Engineering Research Center of Aluminum Matrix Composites,China(No.2017WAMC002)。
文摘The effects of TiB_(2) and Zr on the microstructure,aging response and mechanical properties of hot-extruded Al-Zn-Mg-Cu based materials were investigated and compared by multi-scale microstructure characterization techniques.The results showed that proper addition of TiB_(2) particles could refine grain size during solidification,promote dynamic recrystallization during extrusion,and inhibit grain growth during solution treatment.Meanwhile,Zr addition had minor influence on the grain refinement during solidification,but could effectively suppress recrystallization and grain growth compared with the Zr-free alloy.Furthermore,the TiB_(2) addition could simultaneously enhance the aging kinetics and peak-aged hardness of the materials.Comparatively,Zr addition could also improve the peak-aged hardness with minor effect on the aging kinetics of the materials.Finally,the quench sensitivity,elastic modulus and tensile properties of the materials were compared and studied.Specifically,the relationship between the microstructure and mechanical properties,and the strengthening mechanisms were discussed in detail.
基金This work was supported by the national key R&D program for internation-al collaboration under grant No.2018YFE9103900in part by the Nat-ural Science Foundation of China(NSFC)grant No.11972384 and the Guangdong MEPP Fund,grant No.GDOE[2019]A01.
文摘Orientations of laser induced periodic surface structures(LIPSS)are usually considered to be governed by the laser polarization state.In this work,we unveil that fluid dynamics induced by femtosecond(fs)laser ablation in liquid(fs-LAL)can easily break this polarization restriction to produce irregular circular-LIPSS(CLIPPS)and crisscross-LIPSS(CCLIPSS).Fs laser ablation of silicon in water shows formation of diverse LIPSS depending on ablation conditions.At a high power of 700 mW(repetition rate of 100 kHz,pulse duration of 457 fs and wavelength of 1045 nm),single/twin CLIPSS are produced at the bottom of macropores of several microns in diameter due to the formation of strong liquid vortexes and occurrence of the vortex shedding effect.Theoretical simulations validate our speculation about the formation of liquid vortex with an ultrahigh static pressure,which can induce the microstructure trenches and cracks at the sidewalls for fs-LAL of Si and tungsten(W)in water,respectively.At a low power of 50 mW,weak liquid vortexes are produced,which only give birth to curved LIPSS in the valleys of grooves.Consequently,it is deduced that liquid vortex plays a crucial role in the formation of macropores.Mountain-like microstructures induce complex fluid dynamics which can cause the formation of CCLIPSS on them.It is believed that liquid vortexes and fluid dynamics presented in this work open up new possibilities to diversify the morphologies of LIPSS formed by fs-LAL.
基金This research is supported by the National Key R&D Program of China(Grant No.2017YFB0305005).
文摘Equiatomic CrMnFeCoNi high entropy alloy prepared by powder metallurgy was remelted by laser.The relative density and microstructure of fusion zone are evaluated.The nanoindentation tests are conducted to reveal the hardness difference of dendrite arms and interdendritic areas.Tensile tests are conducted to assess the mechanical properties of remelted HEA.After laser remelting,the number and morphology of voids changed significantly.Dendritic structure with face-centered cubic phase form in the fusion zone.Fe,Cr and Co are enriched in dendrite arm,while Mn and Ni are enriched in interdendritic area.Elements segregation led to a nanohardness difference between dendrite arm and interdendritic area.Local deformation occurs in interdendritic area during tensile tests and results in a fracture with directionality.
基金supported by the National Natural Science Foundation of China-Outstanding Young Scholars(No.52325407)the National Natural Science Foundation of China(No.51904187)+1 种基金the Project funded by China Postdoctoral Science Foundation(No.2022M712919)the Guangdong Basic and Applied Basic Research Foundation(No.2023A1515140124).
文摘Controlling the morphology of Al_(2) Cu intermetallic compounds(IMCs)has been of importance to enhance the properties of Al-based alloys.However,the quantification of Al_(2) Cu IMCs with diversified morphologies is still lacking,and the morphological evolution of Al_(2) Cu dendrites remains poorly understood.Using synchrotron X-ray tomography,we have directly quantified the morphological evolution of proeutectic Al_(2) Cu IMCs in directionally solidified Al-Cu alloys.The three-dimensional(3D)morphologies of Al_(2) Cu IMCs under different growth rates were quantified using volume,specific surface area,interconnectivity,tortuosity,and Gaussian curvature.The faceted morphology under slow growth rate was divided into three different types,including single hollow prism,irregular prism lacking partial faces,and coalesced prism consisting of two adjacent crystals.The morphological transition from faceted prism to non-faceted algae-like,irregular tree-like,and typically dendritic shapes with increasing growth rates was determined,reflecting the growth modes varied from lateral mode to intermediary and continuous modes.The non-faceted Al_(2) Cu dendrite had one primary stem,three groups of secondary arms,and a faceted tip.The angles between secondary arms were 120°,and the tip consisted of(011)and(011^(-))planes.This work provides a deep understanding of the formation and growth of complex IMCs in metallic alloys.
基金The authors acknowledge financial support from the National Natural Science Foundation of China(No.52101139 and No.51971145).
文摘Additive manufactured metals sometimes exhibit extraordinary microstructures and mechanical properties due to the particular processes. In this paper, we focus on a novel gradient TiAl alloys fabricated byhigh-power direct laser deposition, whose chemical composition, microstructure, and mechanical property vary along the building direction. The results indicate that Al concentration dramatically decreasesfrom 39.5 at.% to 30.1 at.% as the height increases from the bottom to the top. Meanwhile, microstructural characterization indicates that the specimen appears basket-weave microstructure at the bottom,then the α_(2) and γ phase gradually decrease, and eventually it transforms into acicular martensite microstructure in the top region. The indentation analysis shows that the associated hardness increases asthe height increases, while the plasticity reaches a minimum value in the middle region. The increasingamount of β_(o)(ω) is considered to be responsible for the increasing hardness because of the strong precipitation strengthening effect. The high plasticity in the bottom and top regions results from the strongdeformation behaviors of the γ and β_(o) phases.
基金This work was financially supported by the National Natural Science Foundation of China(nos.52105144 and 51725503)the Shanghai Super Postdoctoral Incentive Plan(no.2020134)the China Postdoctoral Science Foundation(no.2021M701201).
文摘The additive manufacturing of multi-principal element alloys has remarkable potential for industrial ap-plications.In this study,a(CoCrNi)_(94)Al_(3)Ti_(3)medium-entropy alloy(MEA)with adequate strength-ductility synergy was prepared via laser powder bed fusion.The microstructural evolution,mechanical property,and deformation mechanisms of the MEA were investigated after post annealing for a short period(0.5 h)at a temperature range of 773-1373 K using various microstructural characterization techniques and quantitative analysis.The static recrystallization temperature of the(CoCrNi)_(94)Al_(3)Ti_(3)MEA ranged from 973 to 1073 K.The average grain size first decreased and then increased,while the dislocation den-sity persistently decreased and texture gradually weakened with increasing annealing temperature.Cr-richσ-phase precipitates formed after 1073 K and then gradually dissolved at 1373 K,while Ni,Al,and Ti elements were aggregated to form a small amount of fine L1_(2)coherent precipitates with an aver-age diameter of approximately 70 nm at 1373 K.The evolution of the dislocation density,grain size,and precipitates significantly influenced the propensity of deformation twins and stacking faults,which consequently affected the strain hardening behavior and mechanical properties.The quantitative calcu-lation of strengthening mechanisms showed that dislocation strengthening played a dominant role at annealing temperatures below 1073 K,and it significantly weakened at 1373 K.Precipitation and grain boundary strengthening both markedly increased owing to the formation of precipitation particles and recrystallization-induced grain refinement after annealing at 1073 K.
基金Acknowledgements The authors would like to thank the financial support provided by the National Natural Science Foundation of China （No. 50971091 ）, the Ministry of the Science and Technology of the People＇ s Republic of China （ No. 2009DFB50350 ） and the Economy and Information Commission of Shanghai Municipality （No. zx08089）.
文摘High power laser cladding of [ （ Fe0. 5 Co0. 5 ） 0. 75 B0. 2 Si0.05 ] 95. 7 Nb4. 3 powder mixture afier-remelting was performed to fabricate Fe-based metallic glass coating on the surface of steel of China Classification Society： Grade B （CCS-B）. Scanning electron microscopy （SEM）, X-ray diffraction （XRD）, transmission electron microscopy （TEM） with energy dispersive spectrometer （EDS）, Vickers hardness tester and corrosion resistance tester were employed to characterize microstructures and evaluate properties of this coating. According to the results of SEM, XRD and TEM, the cladding coating consisted of nanocrystalline embedded in amorphous phase. EDS data indicated that Nb segregated in the amorphous matrix. The results of hardness test revealed that the hardness of the top layer was higher than that of the inner layer of the coating. The coating exhibited excellent corrosion resistance in a 3.5% NaCl solution.
文摘Laser multipass welding techniques for thick section steels have been developed using a new type of UV combined narrow groove. The shape and sizes at the bottom of groove are determined by analyzing the plasma behavior using high speed photographic equipment. A stable autogenous CO2 laser welding process and greater penetration are generated at the root pass because of strong reduction of the plasma volume. According to the waveforms of welding current and arc voltage, and the interaction between the arc and the laser induced plasma, a suitable groove angle is obtained. Laser-double MIG hybrid welding process is studied and the optimum distances between the laser and two arcs are determined. By using autogenous CO2 laser welding, CO2 laser-MIG hybrid welding and laser-double MIG hybrid welding, 28 mm thick steel plates are welded with four passes. The welds produced are assessed by X-ray. No crack is found and there is only a small amount of pores. The experimental results show that the multipuss welding procedures proposed can realize the joining of thick section steels with high efficiency and good quality.
基金the National Key R&D Program of China(No.2023YFB3407800)the National Natural Science Foundation of China(No.U2141213)the experimental supports by Instrumental Analysis Center of Shanghai Jiao Tong University,China.
文摘A novel Al−Mg−Er−Zr alloy was welded by highly efficient tandem GMAW,and the effect of Er on the porosity,microstructure and mechanical properties of the weld joints were investigated by comparing them with Al5083 alloy weld joints.The results showed that compared to the welds without Er addition,the porosity decreased from 0.78%to 0.38%,which was attributed to the ability of Er to reduce the content of free hydrogen in the welds.Furthermore,the grain size near the fusion boundary and weld metal(WM)was significantly refined with the addition of Er.Grain refinement near the fusion boundary was attributed to the heterogeneous nucleation induced by Al_(3)(Er,Zr)from base metal,while grain refinement in WM was caused by the hindering effect of Al_(3)Er on grain boundary migration.Additionally,the ultimate tensile strength of the weld joints increased from 272.44 to 338.74 MPa with Er addition.The precipitation strengthening induced by Al_(3)Er contributed to an increase by 20%in strength.
基金financially supported by Shanghai Pujiang Program 23PJ1406500.
文摘Black wings of butterfly Ornithoptera goliath and infrared-band radiative cooling function of Rapala dioetas butterfly wings are associated with black pigment(e.g.,melanin)and unique hierarchical micro/nanostructures,greatly stimulating biomimetic fabrication of functional photonic structures but mainly targeted to one prototype.Targeted at two-prototype integrated biomimetic fabrication from fully compositional/structural/functional aspects,femtosecond(fs)laser subtractive/additive-integrated hierarchical micro/nano-manufacturing technique is proposed in this work.This technique can one-step transfer refractory metals(e.g.,W,Mo,Nb,Ta)into black non-stoichiometric oxide nanomaterials with abundant oxygen vacancies and simultaneously enable the realization of in situ quasi-controllable micro/nanoscale hierarchical aggregation and assembly,all displaying black color but with tunable infrared emission.Adjusting the scan interval for biomimetic manufacturing can tailor the structural oxidation degree,the emission in the long-wave infrared(LWIR)band while keeping the blackness of hierarchical aggregates,and the confined height between the covering quartz plate and the ablated sample.The blackening efficiency of this technique can reach∼11.25 cm^(2)·min^(−1),opening opportunities for high-throughput optical/thermal applications.Selectively patterned Chinese characters,Arabic numbers,and English letters are easily fabricable,which are intrinsically invisible-infrared dual-band encrypted but decryptable via static/dynamic environment stimuli(e.g.,sample heating/cooling,introducing external hot/cold sources including human hands).The self-evolution from‘orderless’structuring to‘ordered’functionalization is validated for the proposed fs laser subtractive/additive-integrated biomimetic manufacturing,specifically from the synthesis of diverse black nanomaterials and the seemingly disordered micro/nano-aggregates to the ordered optical/thermal regulation capacities for a delicate modulation of information encryption and decryption,unveiling a new concept for future exploration and extension.
基金financially supported by the National Key Re-search and Development Program of China(No.2023YFB4603400).
文摘High corrosion-and wear-resistant stainless steels are highly sought after for demanding marine struc-tural applications.However,most stainless steels with high hardness or outstanding self-lubrication ex-hibit inferior corrosion resistance,and vice versa.In this study,we propose a strategy for wrapping oxide inclusions with the lubricating phase h-BN through in-situ nitrogen alloying in B-bearing stainless steel,forming a novel oxide@h-BN core-shell structure.The oxides exhibited constrained growth within the h-BN shell,which reduced the particle size and increased the number density.This modification enhanced dispersion strengthening,yielding a composite material hardness of 728 HV_(0.5).The h-BN functioned as a solid lubricant during the wear process,significantly lowering the friction coefficient.Additionally,the high electrical insulation and chemical stability of h-BN effectively separated the oxides from the sur-rounding matrix,thereby preventing pitting corrosion,which is typically associated with oxide dissolu-tion.The increased nitrogen content in the solid solution also enhanced the content of Cr_(2)O_(3)and CrN in the passive film,thereby improving its stability and protective capabilities.As a result,the corrosion re-sistance of this alloy was nearly comparable to that of 316 L stainless steel,whereas its wear performance surpassed that of M2 tool steel.Our findings offer valuable insights into the design of high-performance stainless steels.
基金financially supported by the National Natural Science Foundation of China(No.52171046)National Natural Science Foundation of China-key programme(No.52234010)the Fundamental Research Funds for the Central Universities and Shaanxi Provincial Key Science and Technology Innovation Team(No.2023-CX-TD-14).
文摘Al_(2)O_(3)-based eutectic ceramics are considered as promising candidates for ultra-high-temperature structural materials due to their exceptional thermal stability and mechanical properties.Nonetheless,several challenges must be overcome before they can be widely used.This paper reviews in detail the tailoring of microstructure from the aspect of process parameters,the updated knowledge gained in microstructure(crystallographic orientation,high-resolution interfacial structures)and the latest means of optimizing eutectic microstructure(seed-induced method,introducing low-energy grain boundaries and high-entropy phase).Additionally,the paper explores future techniques for the fabrication of bulk ceramic materials and effective toughening approaches.This review highlights the achievements made especially in the last 15 years,current limitations in Al_(2)O_(3)-based eutectic ceramics,and offers comprehensive insights and strategic guidance for further mechanical breakthroughs.
基金financially supported by the National Science Fund for Distinguished Young Scholars,China(No.52325407)the Key Program of the National Natural Science Foundation of China(No.52234010)。
文摘Laser powder bed fusion(LPBF)is used to fabricate complex-shaped,dense,and high-performance oxide ceramics.During LPBF,bubbles form and evolve in the melt pool and ultimately remain in the printed ceramics as pores,which significantly degrade the mechanical properties.Therefore,it is essential to understand the bubble behaviors during LPBF.Herein,we conducted an in-situ investigation of the bubble dynamics in the melt pool of homogeneously mixed Al_(2)O_(3)-Y_(2)O_(3) powders using synchrotron high-speed X-ray imaging.The formation,growth,motion,and evolution of bubbles,as well as the relationship between the instability of melt flow and bubble rupture during LPBF,were elucidated.The findings reveal that bubbles from the interstices within the powder bed grow following three distinct modes,i.e.,uplift growth,gas channel attachment,and bubble coalescence.Furthermore,melt flow oscillations caused by the bursting of large bubbles can lead to local instability of the melt pool.Results from this study enhance the understanding of bubble dynamics during LPBF and may provide valuable insights for pore elimination in LPBF-processed oxide ceramics.
基金financially supported by the National Natural Science Foundation of China-Outstanding Young Scholars(52325407)National Natural Science Foundation of China(52474401)+1 种基金Project funded by China Postdoctoral Science Foundation(No.2022M712919)Guangdong Basic and Applied Basic Research Foundation(2023A1515140124,2025A1515012873,2022A1515140028,2022A1515010761).
文摘The microstructural evolution at the liquid Al/solid Ni interface during remelting and resolidification was dynamically observed by using synchrotron radiography.The formation and growth behavior of Al_(3)Ni_(2) and Al_(3)Ni brittle intermetallic compounds(IMCs)under different conditions was investigated,and the formation mechanisms of dendritic Al_(3)Ni crystals with different morphologies were elucidated.The increasing remelting cycles accelerated the formation of Al_(3)Ni_(2) layer and the growth of Al_(3)Ni IMCs.The increased-step heating temperatures and time promoted the morphological transition from faceted to non-faceted dendritic Al_(3)Ni,which was attributed to the enhanced undercooling during solidification and incompletely remelted Al_(3)Ni IMCs during remelting.The growth of regular Al_(3)Ni dendrites was dominated by coalescence of secondary dendrite arms,while the growth of irregular dendrites Al_(3)Ni was controlled by dendrite merging,radial melting and axial melting of secondary arms.The axially free dendritic Al_(3)Ni was attributed to the small distance between adjacent main trunks,and the dense secondary arms promoted the formation of local solute depletion regions.
基金The authors acknowledge financial support from the National Natural Science Foundation of China(Grant Nos.51771114 and 51371117).
文摘The metastable retained austenite(RA)plays a significant role in the excellent mechanical performance of quenching and partitioning(Q&P)steels,while the volume fraction of RA(V_(RA))is challengeable to directly predict due to the complicated relationships between the chemical composition and process(like quenching temperature(Qr)).A Gaussian process regression model in machine learning was developed to predict V_(RA),and the model accuracy was further improved by introducing a metallurgical parameter of martensite fraction(fo)to accurately predict V_(RA) in Q&P steels.The developed machine learning model combined with Bayesian global optimization can serve as another selection strategy for the quenching temperature,and this strategy is very effcient as it found the"optimum"Qr with the maximum V_(RA) using only seven consecutive iterations.The benchmark experiment also reveals that the developed machine learning model predicts V_(RA) more accurately than the popular constrained carbon equilibrium thermodynamic model,even better than a thermo-kinetic quenching-partitioning-tempering-local equilibrium model.
基金supported by the Shanghai Natural Science Foundation of China(No.11ZR1417500)
文摘Particle redistribution occurred with the flow of pool fluid in laser welding aluminum composites. In order to investigate particle migration behavior, a numerical model was established on laser welding of ZL101-TiB2 composite. TiB2 migration coupling with fluid was realized. The volume-of-fluid （VOF） method was employed to track free fluid surfaces. The travel heat source was realized utilizing the workpiece mo- tion in place of heat source motion, which made the heat load stable. Melting and evaporation enthalpy, recoil force, surface tension and buoyancy were considered in this model. Through the calculation it showed that the simulated weld cross section shape and particle distribution were in good agreement with experimental results.
基金Acknowledgements The authors would like to thank the financial support provided by the National Natural Science Foundation of China （No. 50971091 ）, the Ministry of the Science and Technology of the People＇s Republic of China （No. 2009DFB50350） , the Science and Technology Commission of Shanghai Municipality （ No. 08520704900） and the Economy and Information Commission of Shanghai Municipality （ No. zx08089）.
文摘Ni34.1 Fe27.9B18 Si18 Nb2 coating was deposited on mild steel substrate using high power laser cladding followed by laser remelting process. The laser processing was conducted by the powder feeding method using low purity materials without shielding box. To learn the surface amorphous matrix coating forming mechanism, the coating without remelting process was also studied. The phases and microstructures were analyzed by X-ray diffraction （XRD）, scanning- and transmission-electron microscopy（ SEM, TEM）. The microhardness and corrosion resistance property of the coating were also measured. The results of SEM, XRD and TEM analysis show that the remelted coating has an amorphous matrix layer embedded with some crystals due to high cooling rate during remelting process. The crystals phases are identified as Fe2 B phase, γ （Fe, Ni ） phase and α- Fe phase. No oxidation phases are found in the coating surface. Hardness profiles reveal microhardness more than 1 100 HVo.5 over the full depth of the amorphous matrix layer, while the unremtled coating and the substrate show relatively lower hardness than the remelted layer. Corrosion resistance tests exhibit that the remelted coating is nobler than the unremelted coating and the substrate material.
基金financially supported by the National Natural Science Foundation of China(No.51405297)。
文摘The stress corrosion cracking(SCC)behaviour of AISI 304 pipe girth welds which were welded by a single-pass laser beam welding(LBW)and a multi-pass tungsten inert gas welding(TIG),respectively,was studied by the slow strain rate tests combined with the electrochemical corrosion tests.The results show that fracture of both the TIG joint and LBW joint occurs in the heat-affected zone(HAZ).According to the electron-backscattered diffraction observation of the micro structures,comparison of potentiodynamic polarization curves and X-ray photoelectron spectroscopy analysis of corrosion products on HAZs of the two joints after the electrochemical tests,the LBW joint exhibits better SCC resistance than the TIG joint in corrosion environments,due to the synthetic effect of more Cr_(2)O_(3) in corrosion products,finer grains,lower residual strain and higher δ-ferrite content in its HAZ.Although the TIG joint has better mechanical property,considering lower SCC susceptibility and higher production efficiency of the LBW joint,the LBW promisingly replaces the TIG for welding of AISI304 pipes in the nuclear power industry.
