The flow stress behaviors of squeeze casting SiCp/2A50 matrix composites were investigated by means of compression tests on a Gleeble 1500 therma1 mechanical simulator at isothermal constant strain rates ranging from ...The flow stress behaviors of squeeze casting SiCp/2A50 matrix composites were investigated by means of compression tests on a Gleeble 1500 therma1 mechanical simulator at isothermal constant strain rates ranging from of 0.001 to 1.0 with the testing temperature ranging from 350 to 500 ℃. The experiments showed that the relationship between stress and strain was obviously influenced by the strain rate and temperature. Dynamic recrystallization generally occurred at a higher temperature and a 1ower strain rate. A linear equation could be fitted between the Zener-Hollomon parameter Z and stress in the experiments. The mean value reciprocal of temperature at every true strain had a linear relation with natural logarithm of Z parameter, and the correlation coefficient, R=0.99, which was very significant by examination. The hot deformation activation energy of SiCp/2A50 matrix composites was 163.47 KJ/mol by calculation.展开更多
The high strength 7xxx series aluminium alloys are usually difficult to be prepared as semi-solid feedstock, because some dispersoid particles （soluble only in liquid） could pin at grain and subgrain boundary to mak...The high strength 7xxx series aluminium alloys are usually difficult to be prepared as semi-solid feedstock, because some dispersoid particles （soluble only in liquid） could pin at grain and subgrain boundary to make the alloy difficultly recrystallise. In this work, a novel multistep reheating regime is developed for recrystallisation and partial melting （RAP） route to prepare fine spheroidal microstructure of semi-solid AI-Zn- Mg-Cu alloy. After reheating to 665 ℃, holding for 4 min and subsequent isothermally holding at 620 ℃ with total heating time of 15 min, fine spheroidal microstructures with grain size of-40 μm were prepared without remained unrecrystallised grains and directionality, which are much finer than the conventionally obtained microstructures （-100 μm）.展开更多
As electro-hydrostatic actuator(EHA)technology advances towards lightweight and integration,the demand for enhanced internal flow pathways in hydraulic valve blocks intensifies.However,owing to the constraints imposed...As electro-hydrostatic actuator(EHA)technology advances towards lightweight and integration,the demand for enhanced internal flow pathways in hydraulic valve blocks intensifies.However,owing to the constraints imposed by traditional manufacturing processes,conventional hydraulic integrated valve blocks fail to satisfy the demands of a more compact channel layout and lower energy dissipation.Notably,the subjectivity in the arrangement of internal passages results in a time-consuming and labor-intensive process.This study employed additive manufacturing technology and the ant colony algorithm and B-spline curves for the meticulous design of internal passages within an aviation EHA valve block.The layout environment for the valve block passages was established,and path optimization was achieved using the ant colony algorithm,complemented by smoothing using B-spline curves.Three-dimensional modeling was performed using SolidWorks software,revealing a 10.03%reduction in volume for the optimized passages compared with the original passages.Computational fluid dynamics(CFD)simulations were performed using Fluent software,demonstrating that the algorithmically optimized passages effectively prevented the occurrence of vortices at right-angled locations,exhibited superior flow characteristics,and concurrently reduced pressure losses by 34.09%-36.36%.The small discrepancy between the experimental and simulation results validated the efficacy of the ant colony algorithm and B-spline curves in optimizing the passage design,offering a viable solution for channel design in additive manufacturing.展开更多
Ti(C,N)-Mo_(2)C-Ni cermet as alternative materials was explored for use in alkaline conditions,replacing the WC-Co cemented carbides,since Co is classified as a potentially carcinogenic substance and there is potentia...Ti(C,N)-Mo_(2)C-Ni cermet as alternative materials was explored for use in alkaline conditions,replacing the WC-Co cemented carbides,since Co is classified as a potentially carcinogenic substance and there is potential hazard of“hard metal disease”under the exposure to cobalt dust.The changes in microstructure,corrosion rate and volumetric loss rate of the two materials were compared under electrochemical corrosion and erosion-corrosion in alkaline environment.The results demonstrates that Ti(C,N)-Mo_(2)C-Ni cermet undergoes passivation when exposed to electrochemical corrosion of NaOH solution,resulting in a significant increase in oxygen content on the corroded surface.The corrosion rate of cermet is approximately one order of magnitude lower than that of the cemented carbide.Under the erosion-corrosion of an alkaline sand-water mixture,both the cermet and cemented carbide experience a gradual increase in volumetric loss rate with prolonging the erosion time.During erosion,the rim phase in cermet is fragile,so cracks easily penetrate it while the core phase remains intact.The medium-grained cemented carbide commonly demonstrates transgranular fracture mode,while in the fine-grained cemented carbide,cracks tend to propagate along phase boundaries.The erosive wear and damage caused by sand particles play a predominant role in the erosion-corrosion process of alkaline sand-water mixtures.This process represents an accelerated destructive phenomenon influenced and intensified by the combined effects of corrosion and erosion.It is confirmed that using cermet as an alternative anti-wear material to cemented carbides is feasible under alkaline conditions,and even better.展开更多
Serial-parallel manipulators are of great interest to academic community in recent years,especially those composed of classical parallel mechanisms.There have been many studies around 2(3RPS)and 2(3SPR)S-PMs,but unfor...Serial-parallel manipulators are of great interest to academic community in recent years,especially those composed of classical parallel mechanisms.There have been many studies around 2(3RPS)and 2(3SPR)S-PMs,but unfortunately their inverse kinematics have not yet been resolved.This paper discovers that the unknown kinematic parameters of middle platform are responsible for the unresolvable of inverse kinematics,meanwhile the unknown kinematic parameters of middle platform also have huge coupling relationships.Therefore,to break through this challenges,the huge coupling relationships are decoupled layer by layer,the kinematic parameters of middle platform are solved by combining Sylvester's elimination method,and the inverse displacements of 2(3RPS)and 2(3SPR)S-PMs are obtained subsequently.This paper not only solves the inverse kinematics of classical 2(3RPS)and 2(3SPR)S-PMs,but also reveals the essence of the inverse kinematics of general(3-DOF)+(3-DOF)6-DOF S-PMs and proposes a corresponding solution.展开更多
The main objective of the present numerical analysis is to predict the nonlinear frequency ratios associated with the nonlinear free vibration response of porous composite plates at microscale in the presence of diffe...The main objective of the present numerical analysis is to predict the nonlinear frequency ratios associated with the nonlinear free vibration response of porous composite plates at microscale in the presence of different microstructural gradient tensors.To achieve this end,by taking cubic-type elements into account,isogeometric models of porous composite microplates are obtained with and without a central cutout and relevant to various porosity patterns of distribution along the plate thickness.The established unconventional models have the capability to capture the effects of various unconventional gradient tensors continuity on the basis of a refined shear deformable plate formulation.For the simply supported microsized uniform porous functionally graded material(UPFGM)plate having the oscillation amplitude equal to the plate thickness,it is revealed that the rotation gradient tensor causes to reduce the frequency ratio about 0.73%,the dilatation gradient tensor causes to reduce it about 1.93%,and the deviatoric stretch gradient tensor leads to a decrease of it about 5.19%.On the other hand,for the clamped microsized U-PFGM plate having the oscillation amplitude equal to the plate thickness,these percentages are equal to 0.62%,1.64%,and 4.40%,respectively.Accordingly,it is found that by changing the boundary conditions from clamped to simply supported,the effect of microsize on the reduction of frequency ratio decreases a bit.展开更多
High-strength quenched and tempered (HSQT) steels have been widely used in structural applications where light weight is of primary design interest.Gas metal arc welding is a common way to join QT steels.When GMAW is ...High-strength quenched and tempered (HSQT) steels have been widely used in structural applications where light weight is of primary design interest.Gas metal arc welding is a common way to join QT steels.When GMAW is used to join the HSQT steel,multi-pass is usually required to achieve full penetration.In addition,weld crack is often observed because of HSQT steel's high susceptibility to hydrogen embrittlement.In addition,due to the large amount of heat input from the arc,the heat affected zone is often softened.This reduces the ductility and strength of welds and makes the weld weaker than the base metal.In this study,a hybrid laser/GMAW process is proposed to produce butt joint for 6.5mm thick HSQT A514 steel plate.Hydrogen diffusion mechanism is first discusses for GMAW and hybrid laser-GMAW welding processes.Metal transfer mode during the hybrid laser/GMAW welding process is also analyzed.A high speed CCD camera with 4000 frame/second is used to monitor the welding process in real time.Welds obtained by GMAW and hybrid laser/GMAW techniques are compared and tested by static lap shear and dynamic impact.Effects of gap between two metal plates and laser beam/GMAW torch spacing on weld property are studied.By appropriately choosing these two parameters,crack-free butt joints with full penetration can be successfully obtained by the hybrid laser/GMAW welding process for HSQT A514 steel plate.展开更多
Aluminum alloys are being increasingly applied in the automotive industry as a means to reduce mass. Their application to the vehicle structure is typically via a combination of either mechanical or fusion joining wit...Aluminum alloys are being increasingly applied in the automotive industry as a means to reduce mass. Their application to the vehicle structure is typically via a combination of either mechanical or fusion joining with adhesive bonding. Correspondingly, there has been a large effort in improving the adhesive bonding characteristics by changing the surface properties using different surface treatment techniques. One such method is the atmospheric arc discharge process which develops a specific surface roughness which can be leveraged to improve adhesive bonding. In this paper the effect of a textured surface by arc discharge on the failure mode and strength of adhesively bonded aluminum alloy sheets is investigated. A single-lap joint configuration is used for simulation and experimental analysis. A two-dimensional （2D） finite element method （FEM） involving the morphology of treated surfaces and using interfacial elements based on a cohesive zone model （CZM） are used to predict the joint strength which is an enabler for faster product development cycles. The influence of arc process parameters： the arc current and the torch scanning speed, on the surface morphology and joint strength are explored in this study. Specifically, the present study shows that the surface treatment of aluminum alloys by arc discharge can strongly enhance adhesive bond strength. Additionally, arc treatment not only increases the joint strength but also improves the quality of bond along the interface （transition toward cohesive failure mode）. The current FE simulation of adhesive joint using the elastic and elasto-plastic （non-linear） material properties for adherend and adhesive, respectively, and cohesive zone elements for interface shows an accurate prediction of the resulting joint strength. By inclusion of non-linear multi-scale geometry model via considering the surface topographical changes after surface treatment the FE joint strength prediction can be successfully implemented.展开更多
A solid/liquid/gas unified model has been developed to investigate the gradient composition formation during the plasma deposition manufacturing(PDM)composite materials process.In this model,an enthalpy porosity model...A solid/liquid/gas unified model has been developed to investigate the gradient composition formation during the plasma deposition manufacturing(PDM)composite materials process.In this model,an enthalpy porosity model was applied to deal with the melting and solidification of the deposited layer,and a level-set approach was introduced to track the evolution of the free surface of the molten pool and the deposited layer.Moreover,complicated physical phenomena occurring at the liquid/gas interface,including forced convection heat loss,heat emission and plasma heat source,have been incorporated into the governing equations by source terms.In this study,the numerical experiment of nickel base alloy powder deposited on the medium steel substrate by PDM technique was implemented based on the staggered grid and SIMPLEC algorithm.Concentration gradient distribution of the solute material at the composite material interface,fluid flow and temperature distribution in the molten pool and the deposited layer have been investigated in detail.展开更多
文摘The flow stress behaviors of squeeze casting SiCp/2A50 matrix composites were investigated by means of compression tests on a Gleeble 1500 therma1 mechanical simulator at isothermal constant strain rates ranging from of 0.001 to 1.0 with the testing temperature ranging from 350 to 500 ℃. The experiments showed that the relationship between stress and strain was obviously influenced by the strain rate and temperature. Dynamic recrystallization generally occurred at a higher temperature and a 1ower strain rate. A linear equation could be fitted between the Zener-Hollomon parameter Z and stress in the experiments. The mean value reciprocal of temperature at every true strain had a linear relation with natural logarithm of Z parameter, and the correlation coefficient, R=0.99, which was very significant by examination. The hot deformation activation energy of SiCp/2A50 matrix composites was 163.47 KJ/mol by calculation.
基金the National Natural Science Foundation of China under Grant Nos.50774026,50875059 and 51174064
文摘The high strength 7xxx series aluminium alloys are usually difficult to be prepared as semi-solid feedstock, because some dispersoid particles （soluble only in liquid） could pin at grain and subgrain boundary to make the alloy difficultly recrystallise. In this work, a novel multistep reheating regime is developed for recrystallisation and partial melting （RAP） route to prepare fine spheroidal microstructure of semi-solid AI-Zn- Mg-Cu alloy. After reheating to 665 ℃, holding for 4 min and subsequent isothermally holding at 620 ℃ with total heating time of 15 min, fine spheroidal microstructures with grain size of-40 μm were prepared without remained unrecrystallised grains and directionality, which are much finer than the conventionally obtained microstructures （-100 μm）.
基金Supported by National Natural Science Foundation of China(Grant No.51890881)。
文摘As electro-hydrostatic actuator(EHA)technology advances towards lightweight and integration,the demand for enhanced internal flow pathways in hydraulic valve blocks intensifies.However,owing to the constraints imposed by traditional manufacturing processes,conventional hydraulic integrated valve blocks fail to satisfy the demands of a more compact channel layout and lower energy dissipation.Notably,the subjectivity in the arrangement of internal passages results in a time-consuming and labor-intensive process.This study employed additive manufacturing technology and the ant colony algorithm and B-spline curves for the meticulous design of internal passages within an aviation EHA valve block.The layout environment for the valve block passages was established,and path optimization was achieved using the ant colony algorithm,complemented by smoothing using B-spline curves.Three-dimensional modeling was performed using SolidWorks software,revealing a 10.03%reduction in volume for the optimized passages compared with the original passages.Computational fluid dynamics(CFD)simulations were performed using Fluent software,demonstrating that the algorithmically optimized passages effectively prevented the occurrence of vortices at right-angled locations,exhibited superior flow characteristics,and concurrently reduced pressure losses by 34.09%-36.36%.The small discrepancy between the experimental and simulation results validated the efficacy of the ant colony algorithm and B-spline curves in optimizing the passage design,offering a viable solution for channel design in additive manufacturing.
基金Chongqing Light Alloy Materials and Processing Engineering Technology Research Center Open Fund Project(GCZX201903)Yunnan Province Major Science and Technology Special Project Plan(202302AA310038)Sichuan University-Suining Municipal-University Cooperation Project(2023CDSN-12)。
文摘Ti(C,N)-Mo_(2)C-Ni cermet as alternative materials was explored for use in alkaline conditions,replacing the WC-Co cemented carbides,since Co is classified as a potentially carcinogenic substance and there is potential hazard of“hard metal disease”under the exposure to cobalt dust.The changes in microstructure,corrosion rate and volumetric loss rate of the two materials were compared under electrochemical corrosion and erosion-corrosion in alkaline environment.The results demonstrates that Ti(C,N)-Mo_(2)C-Ni cermet undergoes passivation when exposed to electrochemical corrosion of NaOH solution,resulting in a significant increase in oxygen content on the corroded surface.The corrosion rate of cermet is approximately one order of magnitude lower than that of the cemented carbide.Under the erosion-corrosion of an alkaline sand-water mixture,both the cermet and cemented carbide experience a gradual increase in volumetric loss rate with prolonging the erosion time.During erosion,the rim phase in cermet is fragile,so cracks easily penetrate it while the core phase remains intact.The medium-grained cemented carbide commonly demonstrates transgranular fracture mode,while in the fine-grained cemented carbide,cracks tend to propagate along phase boundaries.The erosive wear and damage caused by sand particles play a predominant role in the erosion-corrosion process of alkaline sand-water mixtures.This process represents an accelerated destructive phenomenon influenced and intensified by the combined effects of corrosion and erosion.It is confirmed that using cermet as an alternative anti-wear material to cemented carbides is feasible under alkaline conditions,and even better.
基金Supported by National Natural Science Foundation of China(Grant No.52275033)National Natural Science Youth Foundation of China(Grant No.52205033)Hebei Provincial Natural Science Foundation of China(Grant No.E2021203019)。
文摘Serial-parallel manipulators are of great interest to academic community in recent years,especially those composed of classical parallel mechanisms.There have been many studies around 2(3RPS)and 2(3SPR)S-PMs,but unfortunately their inverse kinematics have not yet been resolved.This paper discovers that the unknown kinematic parameters of middle platform are responsible for the unresolvable of inverse kinematics,meanwhile the unknown kinematic parameters of middle platform also have huge coupling relationships.Therefore,to break through this challenges,the huge coupling relationships are decoupled layer by layer,the kinematic parameters of middle platform are solved by combining Sylvester's elimination method,and the inverse displacements of 2(3RPS)and 2(3SPR)S-PMs are obtained subsequently.This paper not only solves the inverse kinematics of classical 2(3RPS)and 2(3SPR)S-PMs,but also reveals the essence of the inverse kinematics of general(3-DOF)+(3-DOF)6-DOF S-PMs and proposes a corresponding solution.
基金supported by the Sichuan Province Engineering Technology Research Center of General Aircraft Maintenance(No.ZDXM2021001)the Chongqing Natural Science Foundation(No.cstc2021jcyj-msxmX0072)+1 种基金the Science and Technology Research Program of Chongqing Education Commission of China(No.KJQN202101202)the Chongqing Engineering Research Center for Advanced Intelligent Manufacturing Technology(No.ZNZZXDJS202002)。
文摘The main objective of the present numerical analysis is to predict the nonlinear frequency ratios associated with the nonlinear free vibration response of porous composite plates at microscale in the presence of different microstructural gradient tensors.To achieve this end,by taking cubic-type elements into account,isogeometric models of porous composite microplates are obtained with and without a central cutout and relevant to various porosity patterns of distribution along the plate thickness.The established unconventional models have the capability to capture the effects of various unconventional gradient tensors continuity on the basis of a refined shear deformable plate formulation.For the simply supported microsized uniform porous functionally graded material(UPFGM)plate having the oscillation amplitude equal to the plate thickness,it is revealed that the rotation gradient tensor causes to reduce the frequency ratio about 0.73%,the dilatation gradient tensor causes to reduce it about 1.93%,and the deviatoric stretch gradient tensor leads to a decrease of it about 5.19%.On the other hand,for the clamped microsized U-PFGM plate having the oscillation amplitude equal to the plate thickness,these percentages are equal to 0.62%,1.64%,and 4.40%,respectively.Accordingly,it is found that by changing the boundary conditions from clamped to simply supported,the effect of microsize on the reduction of frequency ratio decreases a bit.
基金Foundation item:National Science Foundation of United States
文摘High-strength quenched and tempered (HSQT) steels have been widely used in structural applications where light weight is of primary design interest.Gas metal arc welding is a common way to join QT steels.When GMAW is used to join the HSQT steel,multi-pass is usually required to achieve full penetration.In addition,weld crack is often observed because of HSQT steel's high susceptibility to hydrogen embrittlement.In addition,due to the large amount of heat input from the arc,the heat affected zone is often softened.This reduces the ductility and strength of welds and makes the weld weaker than the base metal.In this study,a hybrid laser/GMAW process is proposed to produce butt joint for 6.5mm thick HSQT A514 steel plate.Hydrogen diffusion mechanism is first discusses for GMAW and hybrid laser-GMAW welding processes.Metal transfer mode during the hybrid laser/GMAW welding process is also analyzed.A high speed CCD camera with 4000 frame/second is used to monitor the welding process in real time.Welds obtained by GMAW and hybrid laser/GMAW techniques are compared and tested by static lap shear and dynamic impact.Effects of gap between two metal plates and laser beam/GMAW torch spacing on weld property are studied.By appropriately choosing these two parameters,crack-free butt joints with full penetration can be successfully obtained by the hybrid laser/GMAW welding process for HSQT A514 steel plate.
文摘Aluminum alloys are being increasingly applied in the automotive industry as a means to reduce mass. Their application to the vehicle structure is typically via a combination of either mechanical or fusion joining with adhesive bonding. Correspondingly, there has been a large effort in improving the adhesive bonding characteristics by changing the surface properties using different surface treatment techniques. One such method is the atmospheric arc discharge process which develops a specific surface roughness which can be leveraged to improve adhesive bonding. In this paper the effect of a textured surface by arc discharge on the failure mode and strength of adhesively bonded aluminum alloy sheets is investigated. A single-lap joint configuration is used for simulation and experimental analysis. A two-dimensional （2D） finite element method （FEM） involving the morphology of treated surfaces and using interfacial elements based on a cohesive zone model （CZM） are used to predict the joint strength which is an enabler for faster product development cycles. The influence of arc process parameters： the arc current and the torch scanning speed, on the surface morphology and joint strength are explored in this study. Specifically, the present study shows that the surface treatment of aluminum alloys by arc discharge can strongly enhance adhesive bond strength. Additionally, arc treatment not only increases the joint strength but also improves the quality of bond along the interface （transition toward cohesive failure mode）. The current FE simulation of adhesive joint using the elastic and elasto-plastic （non-linear） material properties for adherend and adhesive, respectively, and cohesive zone elements for interface shows an accurate prediction of the resulting joint strength. By inclusion of non-linear multi-scale geometry model via considering the surface topographical changes after surface treatment the FE joint strength prediction can be successfully implemented.
基金Supported by the National Natural Science Foundation of China(Grant No.50474053)the High Technology Research and Development Program of China(Grant No.2007AA04Z142)
文摘A solid/liquid/gas unified model has been developed to investigate the gradient composition formation during the plasma deposition manufacturing(PDM)composite materials process.In this model,an enthalpy porosity model was applied to deal with the melting and solidification of the deposited layer,and a level-set approach was introduced to track the evolution of the free surface of the molten pool and the deposited layer.Moreover,complicated physical phenomena occurring at the liquid/gas interface,including forced convection heat loss,heat emission and plasma heat source,have been incorporated into the governing equations by source terms.In this study,the numerical experiment of nickel base alloy powder deposited on the medium steel substrate by PDM technique was implemented based on the staggered grid and SIMPLEC algorithm.Concentration gradient distribution of the solute material at the composite material interface,fluid flow and temperature distribution in the molten pool and the deposited layer have been investigated in detail.
