Leaded brass alloys used progressively in many applications such as gas valves production owing to their excellent machinability, corrosion resistance and some other specifications. However, the production processes o...Leaded brass alloys used progressively in many applications such as gas valves production owing to their excellent machinability, corrosion resistance and some other specifications. However, the production processes of these alloys involve some problems appearing in the last activities of production as a result of cumulative defects of previous production processes. Therefore, the current investigation studies the effect of process parameters during casting, hot extrusion and cold drawing production stages of CuZn40Pb2 leaded brass alloy on the mechanical properties. Starting with casting process, two types of charges were used. The first charge consists of 100% recycles while the second contains 30% of pure materials such as Cu, Zn and Pb in addition to the recycles. For each production stage, alloy hardness, micro-hardness, ultimate tensile strength and elongation were examined. The results illustrated that high hardness values are obtained during casting process due to some impurities such as iron and the effect of cooling rate through solidification. The hardness values decrease during extrusion process and then rise again by cold drawing for the charge of 30% pure materials. Micro-hardness values for the fractured tensile test samples appeared higher than others due to work hardening effect. The best mechanical properties as ultimate tensile strength of CuZn40Pb2 alloy products are appeared into cold forming samples with the 30% pure material added.展开更多
This paper presents a multi-objective production planning model for a factory operating under a multi-product, and multi-period environment using the lexicographic (pre-emptive) procedure. The model objectives are to ...This paper presents a multi-objective production planning model for a factory operating under a multi-product, and multi-period environment using the lexicographic (pre-emptive) procedure. The model objectives are to maximize the profit, minimize the total cost, and maximize the Overall Service Level (OSL) of the customers. The system consists of three potential suppliers that serve the factory to serve three customers/distributors. The performance of the developed model is illustrated using a verification example. Discussion of the results proved the efficacy of the model. Also, the effect of the deviation percentages on the different objectives is discussed.展开更多
In recent years,additive manufacturing(AM)has gained popularity in the aerospace,automobile,and medical industries due to its ability to produce complex profiles with minimal tolerances.Micro-milling is recommended fo...In recent years,additive manufacturing(AM)has gained popularity in the aerospace,automobile,and medical industries due to its ability to produce complex profiles with minimal tolerances.Micro-milling is recommended for machining AM-based parts to improve surface quality and form accuracy.Therefore,the machinability of a titanium alloy(Ti6Al4V)manufactured using selective laser melting(SLM)is explored and compared to that of wrought Ti6Al4V in micro-milling.The experimental results reveal the surface topology,chip morphology,burr formation,and tool wear characteristics of both samples.The micro-milling of AM-based Ti6Al4V generates a surface roughness of 19.2 nm,which is 13.9%lower than that of wrought workpieces,and this component exhibits less tool wear.SLM-based Ti6Al4V produces continuous chips,while wrought Ti6Al4V yields relatively short chips.Additionally,SLM-fabricated Ti6Al4V exhibits smaller burrs after micro-milling than wrought Ti6Al4V.Despite the higher hardness of SLM-based Ti6Al4V,it demonstrates better machinability than wrought Ti6Al4V,resulting in better surface quality with lower tool wear levels and shorter burr heights.This study provides valuable insights into future research on postprocessing AM-based titanium parts,especially using micro-milling.展开更多
Pulse laser welding of 0.6 mm-thick AA5052-H32 was performed to determine the optimum set of parameters including laser pulse current,pulse frequency and pulse duration that meets the AWS D17.1 specifications for aero...Pulse laser welding of 0.6 mm-thick AA5052-H32 was performed to determine the optimum set of parameters including laser pulse current,pulse frequency and pulse duration that meets the AWS D17.1 specifications for aerospace industry.The microstructure and mechanical properties of the weldments were also investigated.Relationships between the parameters and weld bead geometry were found.High quality weld joints without solidification crack that met AWS D17.1 requirements were obtained at(I)high pulse energy(25 J)and high average peak power(4.2 kW)and(II)low pulse energy(17.6 J)and low average peak power(2.8 kW).The weld joint formed at lower heat energy input exhibited finer dendritic grain structure.Mg vapourisation and hard phase compound(Al0.5Fe3Si0.5)formation decreased in the weld joint formed at lower heat energy input.Consequently,the tensile strength of the weldment formed at lower heat energy input(168 MPa)is by a factor of 1.15 higher but showed^29%decrease in hardness(111 HV0.1)at the joint when being compared with the weldment formed at higher heat energy input.Appropriate parameters selection is critical to obtaining 0.6 mm-thick AA5052-H32 pulse laser weld joints that meet AWS D17.1 requirements for aircraft structures.展开更多
Friction stir welding using the tools with polygonal pins is often found to improve the mechanical strength of weld joint in comparison to the tools with circular pins. However, the impacts of pin profile on the peak ...Friction stir welding using the tools with polygonal pins is often found to improve the mechanical strength of weld joint in comparison to the tools with circular pins. However, the impacts of pin profile on the peak temperature, tool torque and traverse force, and the resultant mechanical stresses experienced by the tool have been rarely reported in a systematic manner. An estimation of the rate of heat generation for the tools with polygonal pins is challenging due to their non-axisymmetric cross-section about the tool axis. A novel methodology is presented to analytically estimate the rate of heat generation for the tools with polygonal pins. A three-dimensional heat transfer analysis of friction stir welding is carried out using finite element method. The computed temperature field from the heat transfer model is used to estimate the torque, traverse force and the mechanical stresses experienced by regular triangular, square, pentagon and hexagon pins following the principles of solid mechanics. The computed results show that the peak temperature experienced by the tool pin increases with the number of pin sides. However, the resultant maximum shear stress experienced by the pin reduces from the triangular to hexagonal pins.展开更多
Hydroxyapatite （HA） nano-powder was synthesized via wet chemical technique in a used precipitation reaction, in which Ca（OH）2 and H3PO4 were used as precursors. Deionised water was used as a diluting media for the...Hydroxyapatite （HA） nano-powder was synthesized via wet chemical technique in a used precipitation reaction, in which Ca（OH）2 and H3PO4 were used as precursors. Deionised water was used as a diluting media for the reaction and ammonia was used to adjust the pH. The synthetic HA nano-powder has some medical applications such as a coating material in orthopaedic implants and in dental. HA powder has been studied at different temperatures from 100 to 800 ℃ to achieve the stoichiometric Ca/P ratio 1.667. The optimum temperature was found to be 600 ℃. Above this temperature, the HA powder decomposed to CaO. The crystallite size of HA powder was found to be in the range of 8.47-24.47 nm. The crystallographic properties were evaluated by X-ray diffraction, Fourier transform infrared spectroscopy, energy dispersive X- ray spectroscopy and scanning electron microscopy. The results show that, high purity of nano-hydroxyapatite powders could be obtained at low temperatures, and the crystallinity, crystallite size and Ca/P ratio of the resulting nanoparticles were found to be dependent on the calcination temperature. When Ca/P ratio exceeded 1.75, formation of CaO phase was observed.展开更多
Iron （Fe） has a low solid solubility in aluminum （Al）, and it usually forms Fe-rich intermetallic compounds. Scandium （Sc） is an element that can act as a grain refiner, modify the eutectic silicon and change th...Iron （Fe） has a low solid solubility in aluminum （Al）, and it usually forms Fe-rich intermetallic compounds. Scandium （Sc） is an element that can act as a grain refiner, modify the eutectic silicon and change the morphology of Fe-rich intermetallic compounds at the same time. The present work was conducted to study the effect of Sc on the mechanical properties of Al-7Si-0.3Mg. The alloy was prepared by squeeze casting at two levels of Fe （0.2 and 0.4 wt%） and three levels of Sc （0 wt%, 0.2 wt% and 0.4 wt%）. Sc is found to increase the mechanical properties of the alloy, including its hardness, yield strength and ultimate tensile strength. At 0.2 wt% Fe, adding Sc increases the strength while maintaining good elongation. At 0.4 wt% Fe, adding Sc increases the strength but decreases the elongation slightly. The distributions and morphologies of intermetallic compounds and eutectic silicon affect the elongation. Both Fe-rich intermetallic compounds and Sc-rich intermetallic compounds act as crack initiation sites. The 0.2 wt% Fe ＋ 0.2 wt% Sc alloy has the lowest amount of these intermetallic compounds, and eutectic silicon is small and fibrous. So, it has the highest elongation.展开更多
Mg-RE(rear earth) alloys with long period stacking(LPSO) structures have great potential in biomedical applications. The present work focused on the microstructure and corrosion behaviors of Mg 98.5 Y1 Zn0.5 alloys wi...Mg-RE(rear earth) alloys with long period stacking(LPSO) structures have great potential in biomedical applications. The present work focused on the microstructure and corrosion behaviors of Mg 98.5 Y1 Zn0.5 alloys with 18 R LPSO structure after equal channel angular pressing(ECAP). The results showed that the ECAP process changed the grain size and the distribution of LPSO particles thus controlled the total corrosion rates of Mg 98.5 Y1 Zn0.5 alloys. During the ECAP process from 0 p to 12 p, the grain size reduced from 160–180 μm(as-cast) to 6–8 μm(12 p). The LPSO structures became kinked(4 p), then started to be broken into smaller pieces(8 p), and at last comminuted to fine particles and redistributed uniformly inside the matrix(12 p). The improvement in the corrosion resistance for ECAP samples was obtained from 0 p to 8 p, with the corrosion rate reduced from 3.24 mm/year(0 p) to 2.35 mm/year(8 p) in simulated body fluid, and the 12 p ECAP alloy exhibited the highest corrosion rate of 4.54 mm/year.展开更多
The effect of Sc on precipitation hardening of AlSi6Mg was studied.Zr was previously reported that it increased the effectiveness of Sc in wrought aluminum in many areas so Zr was also used together with Sc in this st...The effect of Sc on precipitation hardening of AlSi6Mg was studied.Zr was previously reported that it increased the effectiveness of Sc in wrought aluminum in many areas so Zr was also used together with Sc in this study. Different levels of Sc and Zr additions were added to AlSi6Mg before casting in the permanent mold.The samples were precipitation hardened at different aging temperatures and for various aging time before testing for tensile strength and hardness.It was found that Sc addition into Al6SiMg can change its response to age hardening.Additions of Sc and Sc with Zr increased both yield strength and hardness for both aging temperatures.In addition,Sc was found to modify eutectic Si to obtain fibrous morphology.This effect of Sc on eutectic silicon modification has never been reported before.展开更多
This paper presents the effects of different process parameters in producing Al-STi-1B grain refiner,i.e.various sequences and reaction time,on grain refinement efficiency of aluminum castings.It was found that differ...This paper presents the effects of different process parameters in producing Al-STi-1B grain refiner,i.e.various sequences and reaction time,on grain refinement efficiency of aluminum castings.It was found that different process parameters resulted in different morphology and size distribution of TiAl-3 and TiB-2 in grain refiner. The experiment was carried out by adding KBF-4 and K-2TiF-6 to molten aluminum.The melting temperature was controlled at 800℃in an electric resistance furnace.Three different sequences of KBF-4 and K-2TiF-6 additions were applied,i.e.,adding KBF-4 before K-2TiF-6,adding K-2TiF-4 before KBF-4 and mixing both KBF-4 and K-2TiF-6 before adding to molten aluminum.Three different holding time at 1 min,30 min and 60 min were applied.The results showed that no significant difference of morphology and size distribution was found by varying three different sequences.Whereas,the different holding time provided major differences in both morphology and size distribution,which are technically expectable from diffusion and agglomeration between particles resulting in larger particle size and wider range of size distribution of TiAI3 and TiB2.If the reaction time was longer than 30 rain,morphology of both TiAl-3 and TiB-2 became too large.If the reaction time was too short,less reaction between TiAl-3 and TiB2 to form would be obtained.For grain refinement efficiency, it was found that mixing KBF-4 and K-2TiF-6 before adding to molten aluminum with a holding time of 30 min resulted in best grain refinement efficiency.展开更多
In this study, a complex analysis of a man-weapon interaction based on experimental effort is presented.The attention is focused on how a shooter can influence on a rifle, opposite to generally considered in literatur...In this study, a complex analysis of a man-weapon interaction based on experimental effort is presented.The attention is focused on how a shooter can influence on a rifle, opposite to generally considered in literature rifle's impact on a shooter. It is shown, based on the kbk AKM weapon, that each support point of the rifle has an substantial impact on the system. It is said that identifying human reactions on weapon may let to describe gun movement and thus may be applied to weapon accuracy determination.展开更多
FeNiCrCoSi_(x) and FeNiCrCoTi_(x)(x=0,0.3,0.6,and 0.9 wt.%)high entropy alloys(HEAs)were prepared via the powder metallurgy technique.A homogenous distribution of the elements in all alloys due to the formation of a s...FeNiCrCoSi_(x) and FeNiCrCoTi_(x)(x=0,0.3,0.6,and 0.9 wt.%)high entropy alloys(HEAs)were prepared via the powder metallurgy technique.A homogenous distribution of the elements in all alloys due to the formation of a solid solution phase is observed.The density and hardness of the prepared HEAs are improved by Si and Ti additions,compared to FeNiCrCo HEA.The wear rate of the prepared alloys was studied at different loads and the results indicate that the alloys that contain 0.3 wt.%Si and 0.9 wt.%Ti have the lowest wear rates.X-ray diffraction,SEM,and EDX were used to understand the phases,grain sizes,and microstructures in different investigated HEAs.The effects of Si and Ti content on the corrosion behavior and surface morphologies of sintered FeNiCrCoSi_(x) and FeNiCrCoTi_(x) HEAs were studied by immersion in H_(2)SO_(4),HNO_(3),and HCl solutions.Uniform corrosion and localized pitting are observed in different sizes in the corrosive media used.Because of the smaller pit size and the reduced pit density,the FeNiCrCoSi_(0.3) HEA has an excellent microstructure.展开更多
The experimental analysis presented aims at the selection of the most optimal machining parameter combination for wire electrical discharge machining （WEDM） of 5083 aluminum alloy. Based on the Taguchi experimental ...The experimental analysis presented aims at the selection of the most optimal machining parameter combination for wire electrical discharge machining （WEDM） of 5083 aluminum alloy. Based on the Taguchi experimental design （L9 orthogonal array） method, a series of experiments were performed by considering pulse-on time, pulse-off time, peak current and wire tension as input parameters. The surface roughness and cutting speed were considered responses. Based on the signal-to-noise （S/N） ratio, the influence of the input parameters on the responses was determined. The optimal machining parameters setting for the maximum cutting speed and minimum surface roughness were found using Taguchi methodology. Then, additive model was employed for prediction of all （34） possible machining combinations. Finally, a handy technology table has been reported using Pareto optimality approach.展开更多
The response surface methodology is used to study the effect of stirring parameters on the mechanical properties of magnesium matrix composites(MMCs).The composites are manufactured using different stirring speeds(500...The response surface methodology is used to study the effect of stirring parameters on the mechanical properties of magnesium matrix composites(MMCs).The composites are manufactured using different stirring speeds(500,600,and 700 r/min),stirring time(10,20,and 30 min),and weight fractions(0,2.5%,5%,and10%)of silicon carbide particles.The experimental results show that 700 r/min and 20 min are the best conditions for obtaining the best mechanical properties.Based on the desirability function methodology,the optimum parameter values for the best mechanical characteristics of produced composites are reached at 696.102 r/min,19.889 min,and9.961%(in weight).展开更多
DNA analysis is the core of biotechnology applied in petroleum resources and engineering. Traditionally accurate determination of DNA purity and concentration by spectrometer is the first and critical step for downstr...DNA analysis is the core of biotechnology applied in petroleum resources and engineering. Traditionally accurate determination of DNA purity and concentration by spectrometer is the first and critical step for downstream molecular biology research. In this study, three different spectrophotometry methods, BPM, NDTT and NPMTTZ were compared for their performance in determining DNA concentration and purity in 32 oil samples, and molecule methods like quantitative real-time PCR (qPCR) and high-throughput sequence were also performed to help assess the accuracy of the three methods in determining DNA concentration and purity. For ordinary heavy oil (OHO), extra heavy oil (EHO) and super heavy oil (SHO), the characteristics of high viscosity (η), density (ρ) and resin plus asphaltene content will affect the DNA extraction and UV determination. The DNA concentration was decreased as density increased: OHO (11.46 ± 18.34 ng/μL), EHO (6.68 ± 9.67 ng/μL) and SHO (6.20 ± 7.83 ng/μL), and the DNA purity was on the reverse: OHO (1.31 ± 0.27), EHO (1.54 ± 0.20), and SHO (1.83 ± 0.32). The results suggest that spectrophotometry such as BPM and NPMTTZ are qualitatively favorite methods as the quick non-consumable methods in determining DNA concentration and purity of medium oil and heavy oil.展开更多
In laparoscopic surgery, the surgeons are equipped with the suitable tools for the surgery, while the laparoscope is used to capture the operation environment and displays it on a monitor. This paper presents the math...In laparoscopic surgery, the surgeons are equipped with the suitable tools for the surgery, while the laparoscope is used to capture the operation environment and displays it on a monitor. This paper presents the mathematical kinematic position modeling of the laparoscopic tools used for autonomous positioning of a laparoscope in such operations. These models are obtained using Denavit-Hartenberg (D-H) Notations and Homogenous Transformation Matrix (HTM). The laparoscopic tools are considered as six degrees of freedom (DOF) mechanisms while the laparoscope has four DOF. The 3D loop closure equation is used to obtain the laparoscope kinematic position models in terms of those of the laparoscopic tools. These models are used to simulate and align the laparoscope camera with the surgeon’s laparoscopic Tools Center Points (TCP). The obtained results show the smooth positioning of the laparoscope camera for better visu-alization of laparoscopic surgery environments.展开更多
Nickel Titanium alloy (Nitinol) is characterized by its good mechanical properties, good damping properties in addition to its distinctive shape-memory effect and superelasticity effect besides its great bio-mechanica...Nickel Titanium alloy (Nitinol) is characterized by its good mechanical properties, good damping properties in addition to its distinctive shape-memory effect and superelasticity effect besides its great bio-mechanical compatibility and corrosion resistance. These properties have empowered its applications, particularly within the bio-medical and aerospace industry. Despite these exceptional properties, the manufacturing of Nitinol by conventional methods is exceptionally troublesome and costly and consequently must be inspected. Therefore, additive manufacturing specifically laser-based ones were used recently. In this research, the effect of processing parameters of laser cladding/laser direct deposition on Nitinol’s Microstructure, Hardness and Clad Dimensions was evaluated. Systematic characterization of Nitinol samples was done utilizing Optical Microscopy and Vickers hardness tester. Samples of Nitinol were synthesized with different processing parameters using laser cladding and its properties were investigated and compared to one another to get the optimum processing parameters to synthesize a near net shape, fully dense Nitinol component with reliable properties. The results showed that there’s a processing parameter window at which the alloy possesses its best mechanical and functional properties which were of Laser power of value 1.25 Kw, Scan speed of 1.5 m/min and powder deposition rate of 1.5/1.5 RPM, these conditions resulted in the formation of martensite phase which is responsible for its functional properties with 40% volume fraction and a hardness value of 598 HV.展开更多
Case depth measurement of the induction hardened steel parts is necessary for quality control. Vickers microhardness test is the most industrially accepted method to identify the case depth. But this method is a time ...Case depth measurement of the induction hardened steel parts is necessary for quality control. Vickers microhardness test is the most industrially accepted method to identify the case depth. But this method is a time consuming one and it requires expensive equipment. The aim of this study is to develop a different method to determine the case depth using image processing. The surface hardened steel samples were cross cut, ground and etched with Nital. The etched macrosectioned specimens were scanned by a scanner. The scanned images were evaluated by the developed software. The principle of the software is to identify the gray level difference. The effective case depths of the surface hardened specimens obtained by Vickers microhardness test and the developed method were compared. It was found that the deviation of the developed method was ±0.12 mm at the case depth range of 0.6 - 2.0 mm and mm at the case depth range of 2.1 - 4.3 mm. The measuring time was only 20% of Vickers microhardness test. The deviation range is much lower than the tolerance case depth specification for induction hardening in general.展开更多
文摘Leaded brass alloys used progressively in many applications such as gas valves production owing to their excellent machinability, corrosion resistance and some other specifications. However, the production processes of these alloys involve some problems appearing in the last activities of production as a result of cumulative defects of previous production processes. Therefore, the current investigation studies the effect of process parameters during casting, hot extrusion and cold drawing production stages of CuZn40Pb2 leaded brass alloy on the mechanical properties. Starting with casting process, two types of charges were used. The first charge consists of 100% recycles while the second contains 30% of pure materials such as Cu, Zn and Pb in addition to the recycles. For each production stage, alloy hardness, micro-hardness, ultimate tensile strength and elongation were examined. The results illustrated that high hardness values are obtained during casting process due to some impurities such as iron and the effect of cooling rate through solidification. The hardness values decrease during extrusion process and then rise again by cold drawing for the charge of 30% pure materials. Micro-hardness values for the fractured tensile test samples appeared higher than others due to work hardening effect. The best mechanical properties as ultimate tensile strength of CuZn40Pb2 alloy products are appeared into cold forming samples with the 30% pure material added.
文摘This paper presents a multi-objective production planning model for a factory operating under a multi-product, and multi-period environment using the lexicographic (pre-emptive) procedure. The model objectives are to maximize the profit, minimize the total cost, and maximize the Overall Service Level (OSL) of the customers. The system consists of three potential suppliers that serve the factory to serve three customers/distributors. The performance of the developed model is illustrated using a verification example. Discussion of the results proved the efficacy of the model. Also, the effect of the deviation percentages on the different objectives is discussed.
基金Supported by the Research Grants Council of the Hong Kong Special Administrative Region of China(Grant No.15221322)National Natural Science Foundation of China(Grant No.U19A20104)+1 种基金Shenzhen Municipal Science and Technology Program(Grant No.JCYJ20210324131214039)State Key Laboratory of Ultra-precision Machining Technology and the Research Committee of The Hong Kong Polytechnic University of China(Project Code:RHD5)。
文摘In recent years,additive manufacturing(AM)has gained popularity in the aerospace,automobile,and medical industries due to its ability to produce complex profiles with minimal tolerances.Micro-milling is recommended for machining AM-based parts to improve surface quality and form accuracy.Therefore,the machinability of a titanium alloy(Ti6Al4V)manufactured using selective laser melting(SLM)is explored and compared to that of wrought Ti6Al4V in micro-milling.The experimental results reveal the surface topology,chip morphology,burr formation,and tool wear characteristics of both samples.The micro-milling of AM-based Ti6Al4V generates a surface roughness of 19.2 nm,which is 13.9%lower than that of wrought workpieces,and this component exhibits less tool wear.SLM-based Ti6Al4V produces continuous chips,while wrought Ti6Al4V yields relatively short chips.Additionally,SLM-fabricated Ti6Al4V exhibits smaller burrs after micro-milling than wrought Ti6Al4V.Despite the higher hardness of SLM-based Ti6Al4V,it demonstrates better machinability than wrought Ti6Al4V,resulting in better surface quality with lower tool wear levels and shorter burr heights.This study provides valuable insights into future research on postprocessing AM-based titanium parts,especially using micro-milling.
基金the funding (UniversityIndustry Engagement Grant)support provided by the Universiti Sains Malaysia under the Teaching Fellowship Scheme
文摘Pulse laser welding of 0.6 mm-thick AA5052-H32 was performed to determine the optimum set of parameters including laser pulse current,pulse frequency and pulse duration that meets the AWS D17.1 specifications for aerospace industry.The microstructure and mechanical properties of the weldments were also investigated.Relationships between the parameters and weld bead geometry were found.High quality weld joints without solidification crack that met AWS D17.1 requirements were obtained at(I)high pulse energy(25 J)and high average peak power(4.2 kW)and(II)low pulse energy(17.6 J)and low average peak power(2.8 kW).The weld joint formed at lower heat energy input exhibited finer dendritic grain structure.Mg vapourisation and hard phase compound(Al0.5Fe3Si0.5)formation decreased in the weld joint formed at lower heat energy input.Consequently,the tensile strength of the weldment formed at lower heat energy input(168 MPa)is by a factor of 1.15 higher but showed^29%decrease in hardness(111 HV0.1)at the joint when being compared with the weldment formed at higher heat energy input.Appropriate parameters selection is critical to obtaining 0.6 mm-thick AA5052-H32 pulse laser weld joints that meet AWS D17.1 requirements for aircraft structures.
文摘Friction stir welding using the tools with polygonal pins is often found to improve the mechanical strength of weld joint in comparison to the tools with circular pins. However, the impacts of pin profile on the peak temperature, tool torque and traverse force, and the resultant mechanical stresses experienced by the tool have been rarely reported in a systematic manner. An estimation of the rate of heat generation for the tools with polygonal pins is challenging due to their non-axisymmetric cross-section about the tool axis. A novel methodology is presented to analytically estimate the rate of heat generation for the tools with polygonal pins. A three-dimensional heat transfer analysis of friction stir welding is carried out using finite element method. The computed temperature field from the heat transfer model is used to estimate the torque, traverse force and the mechanical stresses experienced by regular triangular, square, pentagon and hexagon pins following the principles of solid mechanics. The computed results show that the peak temperature experienced by the tool pin increases with the number of pin sides. However, the resultant maximum shear stress experienced by the pin reduces from the triangular to hexagonal pins.
文摘Hydroxyapatite （HA） nano-powder was synthesized via wet chemical technique in a used precipitation reaction, in which Ca（OH）2 and H3PO4 were used as precursors. Deionised water was used as a diluting media for the reaction and ammonia was used to adjust the pH. The synthetic HA nano-powder has some medical applications such as a coating material in orthopaedic implants and in dental. HA powder has been studied at different temperatures from 100 to 800 ℃ to achieve the stoichiometric Ca/P ratio 1.667. The optimum temperature was found to be 600 ℃. Above this temperature, the HA powder decomposed to CaO. The crystallite size of HA powder was found to be in the range of 8.47-24.47 nm. The crystallographic properties were evaluated by X-ray diffraction, Fourier transform infrared spectroscopy, energy dispersive X- ray spectroscopy and scanning electron microscopy. The results show that, high purity of nano-hydroxyapatite powders could be obtained at low temperatures, and the crystallinity, crystallite size and Ca/P ratio of the resulting nanoparticles were found to be dependent on the calcination temperature. When Ca/P ratio exceeded 1.75, formation of CaO phase was observed.
基金financially supported by the Royal Golden Jubilee Ph.D.Program (No.PHD/0285/2552)the King Mongkut's University of Technology Thonburi,National Metal and Materials Technology Center (No.MT-B-58-MET-07-265-I)
文摘Iron （Fe） has a low solid solubility in aluminum （Al）, and it usually forms Fe-rich intermetallic compounds. Scandium （Sc） is an element that can act as a grain refiner, modify the eutectic silicon and change the morphology of Fe-rich intermetallic compounds at the same time. The present work was conducted to study the effect of Sc on the mechanical properties of Al-7Si-0.3Mg. The alloy was prepared by squeeze casting at two levels of Fe （0.2 and 0.4 wt%） and three levels of Sc （0 wt%, 0.2 wt% and 0.4 wt%）. Sc is found to increase the mechanical properties of the alloy, including its hardness, yield strength and ultimate tensile strength. At 0.2 wt% Fe, adding Sc increases the strength while maintaining good elongation. At 0.4 wt% Fe, adding Sc increases the strength but decreases the elongation slightly. The distributions and morphologies of intermetallic compounds and eutectic silicon affect the elongation. Both Fe-rich intermetallic compounds and Sc-rich intermetallic compounds act as crack initiation sites. The 0.2 wt% Fe ＋ 0.2 wt% Sc alloy has the lowest amount of these intermetallic compounds, and eutectic silicon is small and fibrous. So, it has the highest elongation.
基金the National Natural Science Foundation of China(Nos.51774109,51979099 and 51901068)the Fundamental Research Funds for the Central Universities(No.2018B690X14)+3 种基金the Natural Science Foundation of Jiangsu Province of China(No.BK20191303)the Postgraduate Research&Practice Innovation Program of Jiangsu Province(No.KYCX18_0570)the Key Research and Development Project of Jiangsu Province of China(No.BE2017148)the Public Service Platform Program of Suqian City of China(No.M201614)。
文摘Mg-RE(rear earth) alloys with long period stacking(LPSO) structures have great potential in biomedical applications. The present work focused on the microstructure and corrosion behaviors of Mg 98.5 Y1 Zn0.5 alloys with 18 R LPSO structure after equal channel angular pressing(ECAP). The results showed that the ECAP process changed the grain size and the distribution of LPSO particles thus controlled the total corrosion rates of Mg 98.5 Y1 Zn0.5 alloys. During the ECAP process from 0 p to 12 p, the grain size reduced from 160–180 μm(as-cast) to 6–8 μm(12 p). The LPSO structures became kinked(4 p), then started to be broken into smaller pieces(8 p), and at last comminuted to fine particles and redistributed uniformly inside the matrix(12 p). The improvement in the corrosion resistance for ECAP samples was obtained from 0 p to 8 p, with the corrosion rate reduced from 3.24 mm/year(0 p) to 2.35 mm/year(8 p) in simulated body fluid, and the 12 p ECAP alloy exhibited the highest corrosion rate of 4.54 mm/year.
文摘The effect of Sc on precipitation hardening of AlSi6Mg was studied.Zr was previously reported that it increased the effectiveness of Sc in wrought aluminum in many areas so Zr was also used together with Sc in this study. Different levels of Sc and Zr additions were added to AlSi6Mg before casting in the permanent mold.The samples were precipitation hardened at different aging temperatures and for various aging time before testing for tensile strength and hardness.It was found that Sc addition into Al6SiMg can change its response to age hardening.Additions of Sc and Sc with Zr increased both yield strength and hardness for both aging temperatures.In addition,Sc was found to modify eutectic Si to obtain fibrous morphology.This effect of Sc on eutectic silicon modification has never been reported before.
文摘This paper presents the effects of different process parameters in producing Al-STi-1B grain refiner,i.e.various sequences and reaction time,on grain refinement efficiency of aluminum castings.It was found that different process parameters resulted in different morphology and size distribution of TiAl-3 and TiB-2 in grain refiner. The experiment was carried out by adding KBF-4 and K-2TiF-6 to molten aluminum.The melting temperature was controlled at 800℃in an electric resistance furnace.Three different sequences of KBF-4 and K-2TiF-6 additions were applied,i.e.,adding KBF-4 before K-2TiF-6,adding K-2TiF-4 before KBF-4 and mixing both KBF-4 and K-2TiF-6 before adding to molten aluminum.Three different holding time at 1 min,30 min and 60 min were applied.The results showed that no significant difference of morphology and size distribution was found by varying three different sequences.Whereas,the different holding time provided major differences in both morphology and size distribution,which are technically expectable from diffusion and agglomeration between particles resulting in larger particle size and wider range of size distribution of TiAI3 and TiB2.If the reaction time was longer than 30 rain,morphology of both TiAl-3 and TiB-2 became too large.If the reaction time was too short,less reaction between TiAl-3 and TiB2 to form would be obtained.For grain refinement efficiency, it was found that mixing KBF-4 and K-2TiF-6 before adding to molten aluminum with a holding time of 30 min resulted in best grain refinement efficiency.
文摘In this study, a complex analysis of a man-weapon interaction based on experimental effort is presented.The attention is focused on how a shooter can influence on a rifle, opposite to generally considered in literature rifle's impact on a shooter. It is shown, based on the kbk AKM weapon, that each support point of the rifle has an substantial impact on the system. It is said that identifying human reactions on weapon may let to describe gun movement and thus may be applied to weapon accuracy determination.
文摘FeNiCrCoSi_(x) and FeNiCrCoTi_(x)(x=0,0.3,0.6,and 0.9 wt.%)high entropy alloys(HEAs)were prepared via the powder metallurgy technique.A homogenous distribution of the elements in all alloys due to the formation of a solid solution phase is observed.The density and hardness of the prepared HEAs are improved by Si and Ti additions,compared to FeNiCrCo HEA.The wear rate of the prepared alloys was studied at different loads and the results indicate that the alloys that contain 0.3 wt.%Si and 0.9 wt.%Ti have the lowest wear rates.X-ray diffraction,SEM,and EDX were used to understand the phases,grain sizes,and microstructures in different investigated HEAs.The effects of Si and Ti content on the corrosion behavior and surface morphologies of sintered FeNiCrCoSi_(x) and FeNiCrCoTi_(x) HEAs were studied by immersion in H_(2)SO_(4),HNO_(3),and HCl solutions.Uniform corrosion and localized pitting are observed in different sizes in the corrosive media used.Because of the smaller pit size and the reduced pit density,the FeNiCrCoSi_(0.3) HEA has an excellent microstructure.
文摘The experimental analysis presented aims at the selection of the most optimal machining parameter combination for wire electrical discharge machining （WEDM） of 5083 aluminum alloy. Based on the Taguchi experimental design （L9 orthogonal array） method, a series of experiments were performed by considering pulse-on time, pulse-off time, peak current and wire tension as input parameters. The surface roughness and cutting speed were considered responses. Based on the signal-to-noise （S/N） ratio, the influence of the input parameters on the responses was determined. The optimal machining parameters setting for the maximum cutting speed and minimum surface roughness were found using Taguchi methodology. Then, additive model was employed for prediction of all （34） possible machining combinations. Finally, a handy technology table has been reported using Pareto optimality approach.
基金supported by the Fundamental Research Funds for the Central Universities(Nos.NS2015055,NP2020413)the Administration of the Ministries and Commissions of the Central Government(No.011951G19061)+1 种基金the National Natural Science Foundation of China(No.51105202)the State Administration of P.R.China and the Ministry of Education of P.R.China(No.B16024)
文摘The response surface methodology is used to study the effect of stirring parameters on the mechanical properties of magnesium matrix composites(MMCs).The composites are manufactured using different stirring speeds(500,600,and 700 r/min),stirring time(10,20,and 30 min),and weight fractions(0,2.5%,5%,and10%)of silicon carbide particles.The experimental results show that 700 r/min and 20 min are the best conditions for obtaining the best mechanical properties.Based on the desirability function methodology,the optimum parameter values for the best mechanical characteristics of produced composites are reached at 696.102 r/min,19.889 min,and9.961%(in weight).
基金supported by grants from the PetroChina-CUP Major Strategic Cooperation Projects(ZLZX2020010805,ZLZX2020020405)National Natural Science Foundation of China(41373086)+3 种基金National Science and Technology Major Project(No.2016ZX05050011,2016ZX05040002)Beijing Nova Program and Leading Talent Culturing Cooperative Projects(No.Z161100004916033)Beijing Higher Education Young Elite Teacher Project(No.YETP0670)Outstanding Young Excellent Teachers Foundation of China University of Petroleum(Beijing)(KYJJ2012-01-10).
文摘DNA analysis is the core of biotechnology applied in petroleum resources and engineering. Traditionally accurate determination of DNA purity and concentration by spectrometer is the first and critical step for downstream molecular biology research. In this study, three different spectrophotometry methods, BPM, NDTT and NPMTTZ were compared for their performance in determining DNA concentration and purity in 32 oil samples, and molecule methods like quantitative real-time PCR (qPCR) and high-throughput sequence were also performed to help assess the accuracy of the three methods in determining DNA concentration and purity. For ordinary heavy oil (OHO), extra heavy oil (EHO) and super heavy oil (SHO), the characteristics of high viscosity (η), density (ρ) and resin plus asphaltene content will affect the DNA extraction and UV determination. The DNA concentration was decreased as density increased: OHO (11.46 ± 18.34 ng/μL), EHO (6.68 ± 9.67 ng/μL) and SHO (6.20 ± 7.83 ng/μL), and the DNA purity was on the reverse: OHO (1.31 ± 0.27), EHO (1.54 ± 0.20), and SHO (1.83 ± 0.32). The results suggest that spectrophotometry such as BPM and NPMTTZ are qualitatively favorite methods as the quick non-consumable methods in determining DNA concentration and purity of medium oil and heavy oil.
文摘In laparoscopic surgery, the surgeons are equipped with the suitable tools for the surgery, while the laparoscope is used to capture the operation environment and displays it on a monitor. This paper presents the mathematical kinematic position modeling of the laparoscopic tools used for autonomous positioning of a laparoscope in such operations. These models are obtained using Denavit-Hartenberg (D-H) Notations and Homogenous Transformation Matrix (HTM). The laparoscopic tools are considered as six degrees of freedom (DOF) mechanisms while the laparoscope has four DOF. The 3D loop closure equation is used to obtain the laparoscope kinematic position models in terms of those of the laparoscopic tools. These models are used to simulate and align the laparoscope camera with the surgeon’s laparoscopic Tools Center Points (TCP). The obtained results show the smooth positioning of the laparoscope camera for better visu-alization of laparoscopic surgery environments.
文摘Nickel Titanium alloy (Nitinol) is characterized by its good mechanical properties, good damping properties in addition to its distinctive shape-memory effect and superelasticity effect besides its great bio-mechanical compatibility and corrosion resistance. These properties have empowered its applications, particularly within the bio-medical and aerospace industry. Despite these exceptional properties, the manufacturing of Nitinol by conventional methods is exceptionally troublesome and costly and consequently must be inspected. Therefore, additive manufacturing specifically laser-based ones were used recently. In this research, the effect of processing parameters of laser cladding/laser direct deposition on Nitinol’s Microstructure, Hardness and Clad Dimensions was evaluated. Systematic characterization of Nitinol samples was done utilizing Optical Microscopy and Vickers hardness tester. Samples of Nitinol were synthesized with different processing parameters using laser cladding and its properties were investigated and compared to one another to get the optimum processing parameters to synthesize a near net shape, fully dense Nitinol component with reliable properties. The results showed that there’s a processing parameter window at which the alloy possesses its best mechanical and functional properties which were of Laser power of value 1.25 Kw, Scan speed of 1.5 m/min and powder deposition rate of 1.5/1.5 RPM, these conditions resulted in the formation of martensite phase which is responsible for its functional properties with 40% volume fraction and a hardness value of 598 HV.
文摘Case depth measurement of the induction hardened steel parts is necessary for quality control. Vickers microhardness test is the most industrially accepted method to identify the case depth. But this method is a time consuming one and it requires expensive equipment. The aim of this study is to develop a different method to determine the case depth using image processing. The surface hardened steel samples were cross cut, ground and etched with Nital. The etched macrosectioned specimens were scanned by a scanner. The scanned images were evaluated by the developed software. The principle of the software is to identify the gray level difference. The effective case depths of the surface hardened specimens obtained by Vickers microhardness test and the developed method were compared. It was found that the deviation of the developed method was ±0.12 mm at the case depth range of 0.6 - 2.0 mm and mm at the case depth range of 2.1 - 4.3 mm. The measuring time was only 20% of Vickers microhardness test. The deviation range is much lower than the tolerance case depth specification for induction hardening in general.
