列管式反应器含有大量列管,且与壳侧传热和流体力学紧密耦连,所以其操作非常复杂,难以设计。Process Systems Enterprise公司开发的固定床催化反应器先进的模型库使人们可以详细定量地观察到列管式反应器运行时的内部状况,从而为各...列管式反应器含有大量列管,且与壳侧传热和流体力学紧密耦连,所以其操作非常复杂,难以设计。Process Systems Enterprise公司开发的固定床催化反应器先进的模型库使人们可以详细定量地观察到列管式反应器运行时的内部状况,从而为各种催化反应器设计和操作决策支持提供高精度预测模型。展开更多
This paper presents validation of a particle impact breakage model i.e.Vogel and Peukert model with a focus on the impact number.The Vogel and Peukert model developed based on mechanical and sta-tistical foundation ha...This paper presents validation of a particle impact breakage model i.e.Vogel and Peukert model with a focus on the impact number.The Vogel and Peukert model developed based on mechanical and sta-tistical foundation has been widely used in various fields such as mineral engineering and chemical engineering but is barely studied in the application of repeated impact.The selective breakage data in the literature is collected to provide the database for model validation.It has shown that the Vogel and Peukert model is generally applicable to all the breakage cases considering the impact number.The effect of impact number is further elaborated in the population balance model(PBM)whereas the particle dynamics are provided from Discrete Element Method(DEM)simulation of an impact pin mill.The global system analysis of impact number is carried out with the synergic effect from impact velocity.The successful validation of Vogel and Peukert model incorporating the effect of impact number demon-strates its versatility whilst other key parameters such as impact energy and particle size can be considered in parallel.展开更多
This paper presents a thorough study of particle impact breakage in selection function with a unified breakage criterion.The impact mode and breakage pattern for particulate materials are classified based on a signifi...This paper presents a thorough study of particle impact breakage in selection function with a unified breakage criterion.The impact mode and breakage pattern for particulate materials are classified based on a significant review of well-established impact testers.It was found that the lack of a unified breakage criterion to determine the breakage probability disables a direct comparison of particle breakage propensity from different impact loading testers.The literature breakage models to describe the breakage probability are reviewed where the advantage and drawback of these models are scrutinized.The sourced literature breakage models are compared with the zeolite breakage datasets in a unified breakage criterion to evaluate the model performance.A novel computational modelling workflow for a milling process is proposed to provide a guidance in implementing the digital twin in milling process prediction.The breakage probability models,i.e.the selection functions are comprehensively assessed in population balance model to examine the model serviceability.The model simplicity and fidelity in the model assessment are specifically discussed and the value of digital twin in substantially reducing the experimental trials is highlighted.展开更多
基金support from National Natural Science Foundation of China(Grant Nos.51909146 and 52179120)National Key Research and Development Project of China(Grant No.2020YFB1600500)+1 种基金Open Fund of State Key Laboratory of Coastal and Offshore Engineering,Dalian University of Technology(Grant No.LP2023)of ChinaThe third author gratefully acknowledges the financial support from National Natural Science Foundation of China and Natural Science Foundation of Liaoning Province(Grant Nos.51879035 and 2020-MS-101)。
文摘This paper presents validation of a particle impact breakage model i.e.Vogel and Peukert model with a focus on the impact number.The Vogel and Peukert model developed based on mechanical and sta-tistical foundation has been widely used in various fields such as mineral engineering and chemical engineering but is barely studied in the application of repeated impact.The selective breakage data in the literature is collected to provide the database for model validation.It has shown that the Vogel and Peukert model is generally applicable to all the breakage cases considering the impact number.The effect of impact number is further elaborated in the population balance model(PBM)whereas the particle dynamics are provided from Discrete Element Method(DEM)simulation of an impact pin mill.The global system analysis of impact number is carried out with the synergic effect from impact velocity.The successful validation of Vogel and Peukert model incorporating the effect of impact number demon-strates its versatility whilst other key parameters such as impact energy and particle size can be considered in parallel.
基金The corresponding author would like to acknowledge the startupfunding from University College Cork.The authors appreciate many helpful discussions with Dr.Jianfeng Lifrom Process Systems Enterprise,New Jersey Office,USA.
文摘This paper presents a thorough study of particle impact breakage in selection function with a unified breakage criterion.The impact mode and breakage pattern for particulate materials are classified based on a significant review of well-established impact testers.It was found that the lack of a unified breakage criterion to determine the breakage probability disables a direct comparison of particle breakage propensity from different impact loading testers.The literature breakage models to describe the breakage probability are reviewed where the advantage and drawback of these models are scrutinized.The sourced literature breakage models are compared with the zeolite breakage datasets in a unified breakage criterion to evaluate the model performance.A novel computational modelling workflow for a milling process is proposed to provide a guidance in implementing the digital twin in milling process prediction.The breakage probability models,i.e.the selection functions are comprehensively assessed in population balance model to examine the model serviceability.The model simplicity and fidelity in the model assessment are specifically discussed and the value of digital twin in substantially reducing the experimental trials is highlighted.