The formation of a filter cake during the filtration of a suspension with non-spherical particles is studied using a multi-sphere model in a simulation that couples the discrete element method with computational fluid...The formation of a filter cake during the filtration of a suspension with non-spherical particles is studied using a multi-sphere model in a simulation that couples the discrete element method with computational fluid dynamics.The implementation of the coupling with a drag model that considers orientation,sphericity,and the presence of surrounding particles for non-spherical particles is tested for single particles and suspensions by comparing the terminal velocities with empirical results.Phenomena predicted in the simulations,such as the presence or absence of initial oscillations and changes in the orientation of a particle,are consistent with experimental observations reported in the literature.The variation in the void fraction of a filter cake with respect to the particle sphericity is obtained and compared with experimental trends reported in the literature.Furthermore,complex interdependencies of the particle sphericity,void fraction,and pressure drop of a filter cake for a wide range of fluid conditions are investigated.展开更多
In this work, a coupled computational fluid dynamics–discrete element method (CFD–DEM) approach was employed to evaluate the spouting behavior of fine, cohesive powders in a cylindrical spouted bed with a conical ba...In this work, a coupled computational fluid dynamics–discrete element method (CFD–DEM) approach was employed to evaluate the spouting behavior of fine, cohesive powders in a cylindrical spouted bed with a conical base and equipped with a Wurster tube. The particle and gas dynamics inside the apparatus were simulated with 1.7 million spherical ZrO2 particles with a particle size of 100 μm. For an accurate prediction of the interactions of cohesive particles in the spouted bed, the adhesion forces according to JKR theory were included in the Hertz–Tsuji contact model. The surface energy of the particles was varied over a wide range to determine the effect of the adhesion on the spouting (the fountain shape and maximum height as well as the distribution of the concentrations and velocities of particles in different zones of the apparatus). A detailed analysis of the collision dynamics was conducted. The spouting behavior of a spouted bed with the same dimensions, particles, and processing parameters was recorded with a high-speed camera. The CFD–DEM simulations showed good agreement with the experimentally captured spouting behavior.展开更多
Particle separation from gases is an important unit operation in manifold industrial applications,such as those conducted in environmental protection.For analysis of particle penetration and separation in fiber filter...Particle separation from gases is an important unit operation in manifold industrial applications,such as those conducted in environmental protection.For analysis of particle penetration and separation in fiber filters,standard dust particles (Al2O3)were loaded in the gas flow of a filter test facility and deposited within new and uncharged fiber filters.The loaded filters were analyzed by micro-computer tomography and scanning electron microscopy.Three-dimensional tomograms of the samples show an exponential decay of the penetration depth of the particles.This dependency is confirmed by simulations conducted using the discrete element method coupled with computational fluid dynamics within unloaded and loaded fiber structures.Microscale processes of particle separation at the fibers as well as the filtration efficiency and time-dependent filtering process are derived from the simuiations.Local particle clustering in the filter medium and partial filter clogging are thus identified.展开更多
Although the deposition mechanisms of the cold spray process are well studied, few reports regarding the use of surface-modified particles exist. Herein, titanium particles 3-39 μm in size and with an angular shape w...Although the deposition mechanisms of the cold spray process are well studied, few reports regarding the use of surface-modified particles exist. Herein, titanium particles 3-39 μm in size and with an angular shape were modified in a plasma-enhanced chemical vapor deposition process in Ar, Ar-C2H2, and N2 plasmas. After Ar-C2H2 and N2 treatments, the respective presence of TiC and TiN on the particle surface was confirmed via transmission electron microscopy and energy-dispersive X-ray, X-ray photoelectron, and Raman spectroscopies. The powders were deposited on titanium substrates by cold spray experiments, where unmodified particles up to 10(xm in size exhibited a successful surface bon ding. This finding was described by an existing analytical model, whose parameters were achieved by computational fluid dynamics simulations taking the particle shape factor into account:. A good deposition of plasma-modified particles up to 30 μm in size was experimentally observed, exhibiting an upper size limit larger than that predicted by the model. Higher surface roughness values were found for plasmamodified particles, as determined by 3D scanning electron microscopy. The water contact angle indicated that argon treatment influenced the wettability. Tribological tests showed a decrease of the initial friction coefficient from 0.53 to 0.47 by microstructuring.展开更多
Numerical simulations of electrostatic precipitators featuring wire and spiked electrode designs were performed to determine particle behavior and separation efficiency. The applied-voltage mechanism that alters the f...Numerical simulations of electrostatic precipitators featuring wire and spiked electrode designs were performed to determine particle behavior and separation efficiency. The applied-voltage mechanism that alters the flow structure of particles through ionic winds and mean electric fields are revealed. Numeri- cal studies throughout the past years have shown these structures for channel and pipe configurations. However, less attention was given to field averaging for the ni,~r-product and electric field. Our study focuses on this averaging and illustrates relevant differences between multidimensional setups concern- ~ng these fields. Turbulence was modeled using the Reynolds-averaged Navier-Stokes equations with a second-order Reynolds-stress-model closure. A high three-dimensionality of the ionic wind-induced turbulence is presented. This leads to an increase in the submicron-particle precipitation rate. The results confirm the dependence of separation efficiency on particle density and permittivity, thereby showing the advantages of spiked wires compared with wire-plate setups used in electrostatic precipitators.展开更多
Electrostatic precipitators clean away the particulate matter of exhaust gases in manifold industrial processes.Parameter studies of particle separation in the size range of several 100 nm to 25μm is of particular in...Electrostatic precipitators clean away the particulate matter of exhaust gases in manifold industrial processes.Parameter studies of particle separation in the size range of several 100 nm to 25μm is of particular interest for the prediction of precipitation efficiencies and emissions.Models typically cover the transport of particles towards walls of the precipitator.However,no model yet covers the possible re-entrainment of particles from layers formed at the walls back into the gas flow.This study presents the implementation of a new time-resolving model for electrostatic precipitation utilizing a re-entrainment model.Experimental data support the results of modelling.The model uses a statistical approach based on properties of the particulate layer forming at the precipitator walls.The model is used for the analysis of the redispersion of particles in a laboratory-scale electrostatic precipitator(Sander,Gawor,&Fritsching,2018).Results show reduced precipitation efficiencies for particles larger than 5μm as particles have higher kinetic impact energies and lower bounding energy at the layer surface.Time dynamics reveal a steady-state behavior of the separation for CaCO3(limestone,trademark"Ulmer WeissR")while Al2O3(trademark"Pural NFR")precipitation is affected by layer buildup at the walls increasing over several minutes.展开更多
The coefficient of restitution is widely used to characterize the energy dissipation rate in numerical simulations involving particle collisions. The challenge in measuring the coefficient of restitution is the strong...The coefficient of restitution is widely used to characterize the energy dissipation rate in numerical simulations involving particle collisions. The challenge in measuring the coefficient of restitution is the strong scatter seen in experimental data that results from varying particle properties, i.e. shape and surface roughness, and from imperfections in the experimental technique. To minimize this scattering, a novel experimental setup was developed based on two synchronized high-speed cameras capturing the collision behaviour of a particle in three dimensions. To measure the wet restitution coefficient, which describes particle impact in the presence of a liquid layer in the contact region, additional accuracy can be achieved by measuring the liquid layer thickness by a high-precision optical confocal sensor. The coefficient of restitution was measured for glass particles with two different diameters, at different relative velocities and liquid layer thicknesses, with a focus on small collision velocities and thin liquid layers, using both the improved （three dimensional） and the conventional （two dimensional） approaches to quantify the improvement of the new method＇s accuracy.展开更多
This paper presents the results of the application of a cold spray technique for structuring metallic surfaces with microparticles. The resulting changes in surface properties were characterized to observe their influ...This paper presents the results of the application of a cold spray technique for structuring metallic surfaces with microparticles. The resulting changes in surface properties were characterized to observe their influences on the tribological behavior of the structured surface. The spray technique was applied to a technical component, a 16MnCr5 steel chain pin, designed to be mounted in a linear reciprocating tribometer. TiO2 microparticles were used to structure the surface with a homogeneous distribution of singly dispersed particles, rather than a homogeneous closed coating on the surface. Tribometer tests were performed to directly compare structured and unstructured chain pins, and a significantly reduced sliding friction coefficient was observed for the structured pin. The pins were characterized in detail by surface analysis prior to and after application of the tribological load to set the surface parameters and surface chemistry, even on the microscale. It was confirmed that the particle structuring induced changes in the surface properties, and the durability of the changes after tribological loading was evaluated.展开更多
The flow field and performance characteristics of the high-efficiency Stairmand cyclone have been computationally investigated at a wide range of Reynolds numbers Reout=84−252876 by varying the cyclone diameter,inlet ...The flow field and performance characteristics of the high-efficiency Stairmand cyclone have been computationally investigated at a wide range of Reynolds numbers Reout=84−252876 by varying the cyclone diameter,inlet velocity,operating temperature and pressure using the LES simulations.The effects of these parameters on the dimensionless cyclone performance characteristics(Euler number,square root of Stokes number and slope of the transformed grade efficiency curve)and dimensionless lip flow and lip velocity have been revealed.Five critical Reynolds numbers which correspond to the transition between different regimes and sub-regimes have been determined.All three dimensionless cyclone performance characteristics and two lip flow characteristics are ruled by the Reynolds number.展开更多
基金The authors acknowledge financial support provided by Leistungszentrums for"Simulations und Softwarebasierte Innovation"through the SMART MODELS Einsatz Lernender Verfahren Zur Optimierung Von Produkten Und Produktionsprozessen project and The Deutsche Forschungsgemeinschaft(DFG,German Research Foundation)-Project-ID AN 782/6-2.
文摘The formation of a filter cake during the filtration of a suspension with non-spherical particles is studied using a multi-sphere model in a simulation that couples the discrete element method with computational fluid dynamics.The implementation of the coupling with a drag model that considers orientation,sphericity,and the presence of surrounding particles for non-spherical particles is tested for single particles and suspensions by comparing the terminal velocities with empirical results.Phenomena predicted in the simulations,such as the presence or absence of initial oscillations and changes in the orientation of a particle,are consistent with experimental observations reported in the literature.The variation in the void fraction of a filter cake with respect to the particle sphericity is obtained and compared with experimental trends reported in the literature.Furthermore,complex interdependencies of the particle sphericity,void fraction,and pressure drop of a filter cake for a wide range of fluid conditions are investigated.
文摘In this work, a coupled computational fluid dynamics–discrete element method (CFD–DEM) approach was employed to evaluate the spouting behavior of fine, cohesive powders in a cylindrical spouted bed with a conical base and equipped with a Wurster tube. The particle and gas dynamics inside the apparatus were simulated with 1.7 million spherical ZrO2 particles with a particle size of 100 μm. For an accurate prediction of the interactions of cohesive particles in the spouted bed, the adhesion forces according to JKR theory were included in the Hertz–Tsuji contact model. The surface energy of the particles was varied over a wide range to determine the effect of the adhesion on the spouting (the fountain shape and maximum height as well as the distribution of the concentrations and velocities of particles in different zones of the apparatus). A detailed analysis of the collision dynamics was conducted. The spouting behavior of a spouted bed with the same dimensions, particles, and processing parameters was recorded with a high-speed camera. The CFD–DEM simulations showed good agreement with the experimentally captured spouting behavior.
文摘Particle separation from gases is an important unit operation in manifold industrial applications,such as those conducted in environmental protection.For analysis of particle penetration and separation in fiber filters,standard dust particles (Al2O3)were loaded in the gas flow of a filter test facility and deposited within new and uncharged fiber filters.The loaded filters were analyzed by micro-computer tomography and scanning electron microscopy.Three-dimensional tomograms of the samples show an exponential decay of the penetration depth of the particles.This dependency is confirmed by simulations conducted using the discrete element method coupled with computational fluid dynamics within unloaded and loaded fiber structures.Microscale processes of particle separation at the fibers as well as the filtration efficiency and time-dependent filtering process are derived from the simuiations.Local particle clustering in the filter medium and partial filter clogging are thus identified.
文摘Although the deposition mechanisms of the cold spray process are well studied, few reports regarding the use of surface-modified particles exist. Herein, titanium particles 3-39 μm in size and with an angular shape were modified in a plasma-enhanced chemical vapor deposition process in Ar, Ar-C2H2, and N2 plasmas. After Ar-C2H2 and N2 treatments, the respective presence of TiC and TiN on the particle surface was confirmed via transmission electron microscopy and energy-dispersive X-ray, X-ray photoelectron, and Raman spectroscopies. The powders were deposited on titanium substrates by cold spray experiments, where unmodified particles up to 10(xm in size exhibited a successful surface bon ding. This finding was described by an existing analytical model, whose parameters were achieved by computational fluid dynamics simulations taking the particle shape factor into account:. A good deposition of plasma-modified particles up to 30 μm in size was experimentally observed, exhibiting an upper size limit larger than that predicted by the model. Higher surface roughness values were found for plasmamodified particles, as determined by 3D scanning electron microscopy. The water contact angle indicated that argon treatment influenced the wettability. Tribological tests showed a decrease of the initial friction coefficient from 0.53 to 0.47 by microstructuring.
文摘Numerical simulations of electrostatic precipitators featuring wire and spiked electrode designs were performed to determine particle behavior and separation efficiency. The applied-voltage mechanism that alters the flow structure of particles through ionic winds and mean electric fields are revealed. Numeri- cal studies throughout the past years have shown these structures for channel and pipe configurations. However, less attention was given to field averaging for the ni,~r-product and electric field. Our study focuses on this averaging and illustrates relevant differences between multidimensional setups concern- ~ng these fields. Turbulence was modeled using the Reynolds-averaged Navier-Stokes equations with a second-order Reynolds-stress-model closure. A high three-dimensionality of the ionic wind-induced turbulence is presented. This leads to an increase in the submicron-particle precipitation rate. The results confirm the dependence of separation efficiency on particle density and permittivity, thereby showing the advantages of spiked wires compared with wire-plate setups used in electrostatic precipitators.
文摘Electrostatic precipitators clean away the particulate matter of exhaust gases in manifold industrial processes.Parameter studies of particle separation in the size range of several 100 nm to 25μm is of particular interest for the prediction of precipitation efficiencies and emissions.Models typically cover the transport of particles towards walls of the precipitator.However,no model yet covers the possible re-entrainment of particles from layers formed at the walls back into the gas flow.This study presents the implementation of a new time-resolving model for electrostatic precipitation utilizing a re-entrainment model.Experimental data support the results of modelling.The model uses a statistical approach based on properties of the particulate layer forming at the precipitator walls.The model is used for the analysis of the redispersion of particles in a laboratory-scale electrostatic precipitator(Sander,Gawor,&Fritsching,2018).Results show reduced precipitation efficiencies for particles larger than 5μm as particles have higher kinetic impact energies and lower bounding energy at the layer surface.Time dynamics reveal a steady-state behavior of the separation for CaCO3(limestone,trademark"Ulmer WeissR")while Al2O3(trademark"Pural NFR")precipitation is affected by layer buildup at the walls increasing over several minutes.
文摘The coefficient of restitution is widely used to characterize the energy dissipation rate in numerical simulations involving particle collisions. The challenge in measuring the coefficient of restitution is the strong scatter seen in experimental data that results from varying particle properties, i.e. shape and surface roughness, and from imperfections in the experimental technique. To minimize this scattering, a novel experimental setup was developed based on two synchronized high-speed cameras capturing the collision behaviour of a particle in three dimensions. To measure the wet restitution coefficient, which describes particle impact in the presence of a liquid layer in the contact region, additional accuracy can be achieved by measuring the liquid layer thickness by a high-precision optical confocal sensor. The coefficient of restitution was measured for glass particles with two different diameters, at different relative velocities and liquid layer thicknesses, with a focus on small collision velocities and thin liquid layers, using both the improved （three dimensional） and the conventional （two dimensional） approaches to quantify the improvement of the new method＇s accuracy.
基金financially supported by the German Research Foundation(DFG) Collaborative Research Center 926,Kaiserslautern,Germany "Microscale Morphology of Component Surfaces"
文摘This paper presents the results of the application of a cold spray technique for structuring metallic surfaces with microparticles. The resulting changes in surface properties were characterized to observe their influences on the tribological behavior of the structured surface. The spray technique was applied to a technical component, a 16MnCr5 steel chain pin, designed to be mounted in a linear reciprocating tribometer. TiO2 microparticles were used to structure the surface with a homogeneous distribution of singly dispersed particles, rather than a homogeneous closed coating on the surface. Tribometer tests were performed to directly compare structured and unstructured chain pins, and a significantly reduced sliding friction coefficient was observed for the structured pin. The pins were characterized in detail by surface analysis prior to and after application of the tribological load to set the surface parameters and surface chemistry, even on the microscale. It was confirmed that the particle structuring induced changes in the surface properties, and the durability of the changes after tribological loading was evaluated.
文摘The flow field and performance characteristics of the high-efficiency Stairmand cyclone have been computationally investigated at a wide range of Reynolds numbers Reout=84−252876 by varying the cyclone diameter,inlet velocity,operating temperature and pressure using the LES simulations.The effects of these parameters on the dimensionless cyclone performance characteristics(Euler number,square root of Stokes number and slope of the transformed grade efficiency curve)and dimensionless lip flow and lip velocity have been revealed.Five critical Reynolds numbers which correspond to the transition between different regimes and sub-regimes have been determined.All three dimensionless cyclone performance characteristics and two lip flow characteristics are ruled by the Reynolds number.
