In this study, a series of tests were conducted by using aluminum-based alloy to determine the formation of grain refining structure based on the ultrasonic vibration (UV). Furthermore, the simulation test and effect ...In this study, a series of tests were conducted by using aluminum-based alloy to determine the formation of grain refining structure based on the ultrasonic vibration (UV). Furthermore, the simulation test and effect of ultrasonic output power were studied using ammonium chloride. Finally, the mechanism of grain refinement was investigated. The results show that: (1) By applying the UV to aluminum-base alloy, the grain refining rate of ingots tended to increase with the increase of the output value of UV. (2) It was confirmed that time from after the pour to the beginning of crystallization as well as cloudiness tended to decrease with increasing the ultrasonic power value of UV. Moreover, it can be seen from each cooling curve that a uniform temperature gradient existed in the melt as the power of UV increased, that made the melt strongly stirred. (3) It was also considered that the grain refining effect of ingots, which was observed from the simulation tests, resulted from nucleation action and stirring division action by applying the UV.展开更多
The formation behaviors of terbium sesquisulfide(Tb_2S_3)and holmium sesquisulfide(Ho_2S_3)synthesized via the sulfurization of their oxide powders using CS_2 gas in the range of temperature 673 to 1323 K were investi...The formation behaviors of terbium sesquisulfide(Tb_2S_3)and holmium sesquisulfide(Ho_2S_3)synthesized via the sulfurization of their oxide powders using CS_2 gas in the range of temperature 673 to 1323 K were investigated. In the sulfurization of Tb_4O_7 powder, Tb_2O_3 and Tb_2O_2S were formed in the initial stage of reaction, and α-Tb_2S_3 was finally formed at higher temperature. For long sulfurization time of 8 h, single-phase α-Tb_2S_3 could be synthesized at 1323 K. In the sulfurization of Ho_2O_3 powder using CS_2 gas, only Ho_2O_2S was formed as an intermediate product. At a sulfurization temperature above 873 K, Ho_2O_2S was formed in the initial stage of reaction, and single-phase δ-Ho_2S_3 was formed at 1323 K for 8 h instead of Ho_2O_2S. Furthermore, the influence of the addition of carbon black to the sulfurization of Ho_2O_3 powder using CS_2 gas was investigated, and the result implied that the reactions were accelerated slightly by the addition of carbon black.展开更多
Effects of graphite nodule diameter on the water embrittlement of austempered ductile iron (ADI) is studied. The water embrittlement mechanism is discussed. Due to water adhesion, local embrittlement occurs on the sur...Effects of graphite nodule diameter on the water embrittlement of austempered ductile iron (ADI) is studied. The water embrittlement mechanism is discussed. Due to water adhesion, local embrittlement occurs on the surface of ADI specimen, resulting in early fracture and significant reduction in tensile strength and elongation. The water embrittlement is the cracking of stress induced martensite formed during tensile deformation caused by hydrogen diffusion decomposed from water and as a result tensile strength and elongation of ADI are remarkably reduced. The segregation of alloying elements in ductile iron is weakened with decreasing nodule diameter, reducing the residual austenite in grain boundaries, then decreasing the amount of stress induced martensite during tensile plastic deformation and finally restraining ADI water embrittlement.展开更多
The acicular ferrite in austempered ductile iron (ADI) matrix around graphite wascorroded preferentially in wet condition, promoting crack origination and propagationand resulting in the disappearance of ADI fatigue l...The acicular ferrite in austempered ductile iron (ADI) matrix around graphite wascorroded preferentially in wet condition, promoting crack origination and propagationand resulting in the disappearance of ADI fatigue limit. ADI fatigue strength wasgradually reduced with increasing the time of test and was reduced by 50% in wetcondition at 10~7 cycles compared with the fatigue limit in dry condition. The fativiprength variation of ferritic ductile iron in wet condition was similar to that of ADI.The ferritic ductile iron, however, has better corrosion resistance so that the fativiprength was lowered only by 10% in wet condition at 10~7 cycles compared with thefatigue limit in dry condition. On the other hand, the fatigue limits of ADI and ferriticductile iron were dropped by 32% and 25% in tap water dipping 480h/dry conditionrespectively compared with those in dry condition. The reduction of fatigue limit wasattributed to corrosion pits formation correlated with stress concentration, resultingin origination and propagation of fatigue crack.展开更多
文摘In this study, a series of tests were conducted by using aluminum-based alloy to determine the formation of grain refining structure based on the ultrasonic vibration (UV). Furthermore, the simulation test and effect of ultrasonic output power were studied using ammonium chloride. Finally, the mechanism of grain refinement was investigated. The results show that: (1) By applying the UV to aluminum-base alloy, the grain refining rate of ingots tended to increase with the increase of the output value of UV. (2) It was confirmed that time from after the pour to the beginning of crystallization as well as cloudiness tended to decrease with increasing the ultrasonic power value of UV. Moreover, it can be seen from each cooling curve that a uniform temperature gradient existed in the melt as the power of UV increased, that made the melt strongly stirred. (3) It was also considered that the grain refining effect of ingots, which was observed from the simulation tests, resulted from nucleation action and stirring division action by applying the UV.
文摘The formation behaviors of terbium sesquisulfide(Tb_2S_3)and holmium sesquisulfide(Ho_2S_3)synthesized via the sulfurization of their oxide powders using CS_2 gas in the range of temperature 673 to 1323 K were investigated. In the sulfurization of Tb_4O_7 powder, Tb_2O_3 and Tb_2O_2S were formed in the initial stage of reaction, and α-Tb_2S_3 was finally formed at higher temperature. For long sulfurization time of 8 h, single-phase α-Tb_2S_3 could be synthesized at 1323 K. In the sulfurization of Ho_2O_3 powder using CS_2 gas, only Ho_2O_2S was formed as an intermediate product. At a sulfurization temperature above 873 K, Ho_2O_2S was formed in the initial stage of reaction, and single-phase δ-Ho_2S_3 was formed at 1323 K for 8 h instead of Ho_2O_2S. Furthermore, the influence of the addition of carbon black to the sulfurization of Ho_2O_3 powder using CS_2 gas was investigated, and the result implied that the reactions were accelerated slightly by the addition of carbon black.
文摘Effects of graphite nodule diameter on the water embrittlement of austempered ductile iron (ADI) is studied. The water embrittlement mechanism is discussed. Due to water adhesion, local embrittlement occurs on the surface of ADI specimen, resulting in early fracture and significant reduction in tensile strength and elongation. The water embrittlement is the cracking of stress induced martensite formed during tensile deformation caused by hydrogen diffusion decomposed from water and as a result tensile strength and elongation of ADI are remarkably reduced. The segregation of alloying elements in ductile iron is weakened with decreasing nodule diameter, reducing the residual austenite in grain boundaries, then decreasing the amount of stress induced martensite during tensile plastic deformation and finally restraining ADI water embrittlement.
基金supported by the Postdoctoral Science Foundation of China
文摘The acicular ferrite in austempered ductile iron (ADI) matrix around graphite wascorroded preferentially in wet condition, promoting crack origination and propagationand resulting in the disappearance of ADI fatigue limit. ADI fatigue strength wasgradually reduced with increasing the time of test and was reduced by 50% in wetcondition at 10~7 cycles compared with the fatigue limit in dry condition. The fativiprength variation of ferritic ductile iron in wet condition was similar to that of ADI.The ferritic ductile iron, however, has better corrosion resistance so that the fativiprength was lowered only by 10% in wet condition at 10~7 cycles compared with thefatigue limit in dry condition. On the other hand, the fatigue limits of ADI and ferriticductile iron were dropped by 32% and 25% in tap water dipping 480h/dry conditionrespectively compared with those in dry condition. The reduction of fatigue limit wasattributed to corrosion pits formation correlated with stress concentration, resultingin origination and propagation of fatigue crack.
