The development of modern science and technology has promoted the overlapping and mutual penetration among different disciplines, which led to the technological innovations in the field of mechanical engineering. The ...The development of modern science and technology has promoted the overlapping and mutual penetration among different disciplines, which led to the technological innovations in the field of mechanical engineering. The mechatronics technology conforms to the law of development of science and technology in today, and combines the mechanical technology and electronic technology together to integrate the logistics, energy flow and information flow. This paper briefly describes the concept of mechatronics and the elements of mechatronics technology, and elaborates on the application of mechatronics technology in three different areas of the Machinery Industry in the form of living examples, finally introduces the future developing direction of mechatronics technology.展开更多
This study aims to improve the competence of students of the Department of Industrial Engineering in Indonesia in the subject of Chemical Industry, in particular through the model-based teaching materials CAI (Compute...This study aims to improve the competence of students of the Department of Industrial Engineering in Indonesia in the subject of Chemical Industry, in particular through the model-based teaching materials CAI (Computer Assisted Instruction) in the form of an interactive CD. In particular, the study was carried out for the purposes of: 1) designing and developing models of devices based learning CAI (Computer Assisted Instruction) systematically in prototype form, 2) producing an interactive CD as a model learning devices Chemical Industry based CAI (Computer Assisted Instruction) to improve the competence of students of the Department of Industrial Engineering in Industrial chemistry courses. The benefits of this research are: 1) for the government, the results of this study can be used as a reference in implementing educational policies, especially to enhance the nation’s competitiveness in the era of informatics;and 2) for the Department of Industrial Engineering in Indonesia, the results of this research can be used to enhance learning that can improve the competence of students in the subject of Chemical Industry, which in turn can be passed with high achievement. Products produced in the first year are a design-based teaching materials CAI (Computer Assisted Instruction) in prototype form, with the following steps: 1) pre- production which includes needs analysis, identifying and analyzing the needs based on the content of curriculum and learning model based CAI (Computer Assisted Instruction), the development of a concept related to Chemical Industry, the development of multimedia content that includes developing materials, animation, and evaluation related to industrial chemicals, gathering material to make the recording sound, shooting, and editing with regard to the development of teaching materials chemical Industry based CAI (Computer Assisted Instruction), as well as developing the storyboard as the layout of the multimedia contents by involving experts multimedia;2) production process that includes design/design and conduct of programming a prototype which means at this stage of the design and development of teaching materials based CAI (Computer Assisted Instruction);and 3) post-production which includes the evaluation justification experts, conducted trials on stakeholders, being revised based on input from experts, and doing packing and labeling.展开更多
This study focused on the production of polypropylene(PP)/silver(Ag)composites via additive manufacturing.This study aimed to enhance the quality of medical-grade PP in material extrusion(MEX)three-dimensional printin...This study focused on the production of polypropylene(PP)/silver(Ag)composites via additive manufacturing.This study aimed to enhance the quality of medical-grade PP in material extrusion(MEX)three-dimensional printing(3DP)by improving its mechanical properties while simultaneously adding antibacterial properties.The latter can find extremely important and versatile properties that are applicable in defense and security domains.PP/Ag nanocomposites were prepared using a novel method based on a reaction occurring while mixing appropriate quantities of the starting polymers and additives,namely polyvinylpyrrolidone(PVP)as the matrix material and silver nitrate(AgNO_(3))as the filler.This process produced three-dimensional(3D)printed filaments,which were then used to create specimens for a series of standardized tests.It was found that the mechanical properties of the nanocomposites were enhanced in relation to pristine PP,especially for the PP matrix with various loadings of AgNO_(3)and PVP,such as 5.0 wt%and 2.5 wt%,respectively.The voids,inclusions,and actual-to-nominal dimensions also showed improved results.The 3DP specimens exhibited a more effective biocidal performance against Staphylococcus aureus than Escherichia coli,which developed an inhibition zone only in the case of PP with filler loading percentages of AgNO_(3)and PVP at 10.0 wt%and 5.0 wt%,respectively Compounds possessing such properties can be beneficial for various applications requiring increased mechanical properties and biocidal capabilities,such as in the Defence or medical industries.展开更多
This study investigated enhancing the wear resistance of Ti6Al4V alloys for medical applications by incorporating Ti C nanoreinforcements using advanced spark plasma sintering(SPS). The addition of up to 2.5wt% Ti C s...This study investigated enhancing the wear resistance of Ti6Al4V alloys for medical applications by incorporating Ti C nanoreinforcements using advanced spark plasma sintering(SPS). The addition of up to 2.5wt% Ti C significantly improved the mechanical properties, including a notable 18.2% increase in hardness(HV 332). Fretting wear tests against 316L stainless steel(SS316L) balls demonstrated a 20wt%–22wt% reduction in wear volume in the Ti6Al4V/Ti C composites compared with the monolithic alloy. Microstructural analysis revealed that Ti C reinforcement controlled the grain orientation and reduced the β-phase content, which contributed to enhanced mechanical properties. The monolithic alloy exhibited a Widmanstätten lamellar microstructure, while increasing the Ti C content modified the wear mechanisms from ploughing and adhesion(0–0.5wt%) to pitting and abrasion(1wt%–2.5wt%). At higher reinforcement levels, the formation of a robust oxide layer through tribo-oxide treatment effectively reduced the wear volume by minimizing the abrasive effects and plastic deformation. This study highlights the potential of SPS-mediated Ti C reinforcement as a transformative approach for improving the performance of Ti6Al4V alloys, paving the way for advanced medical applications.展开更多
Particle-and droplet-laden flows are central to many problems in mechanics and transport.They occur in sedimentladen boundary layers,gas-solid and gas-liquid dispersions,and surface-water films driven by external forc...Particle-and droplet-laden flows are central to many problems in mechanics and transport.They occur in sedimentladen boundary layers,gas-solid and gas-liquid dispersions,and surface-water films driven by external forcing.They also underpin practical applications ranging from environmental transport to high-speed and aerothermal systems.Despite decades of progress,prediction remains difficult.The physics spans a wide range of scales and often couples turbulence,interphase momentum exchange,collisions,and interfacial transport.Reliable computation therefore requires both robust numerical methodology and careful physical interpretation.展开更多
Operating Lithium-ion batteries at their temperature limits is a challenging design task due to explosion risk at high temperatures and rapid degradation at low temperatures.Depending on the battery package design,tho...Operating Lithium-ion batteries at their temperature limits is a challenging design task due to explosion risk at high temperatures and rapid degradation at low temperatures.Depending on the battery package design,those risks can be solved with passive solutions,which require no active cooling or heating.Thecurrentwork aims to optimize the pack design and materials of the type-NCR18650B battery based on a wide range of operation temperature.The lower limit was denoted by cold case while the maximum limit was expressed by hot case.A combined analyticalnumerical approach was developed to model the heat generation inside the battery.A thermal resistance analysis was used to determine the boundary conditions of the numerical model.The governing differential equations for the 1-D heat generation model were solved analytically.The numerical analysis was considered to determine the best battery pack design based on material parameters,number of batteries,and geometrical arrangement.The analytical results revealedthat the cold case canbe selectedas theworst case and thebestmodel wasobtainedusing thehexagonal-shaped 10-battery pack that was covered with Delrin of 1.8 mm in thickness.The numerical results showed that the best model was the hexagonal-shaped 10-battery pack with Delrin of 2 mm in thickness that achieved the largest temperature of−20.6℃ in the cold case.展开更多
The increasing occurrence of corrosion-related damage in steel pipelines has led to the growing use of composite-based repair techniques as an efficient alternative to traditional replacement methods.Computer modeling...The increasing occurrence of corrosion-related damage in steel pipelines has led to the growing use of composite-based repair techniques as an efficient alternative to traditional replacement methods.Computer modeling and structural analysis were performed for the repair reinforcement of a steel pipeline with a composite bandage.A preliminary analysis of possible contact interaction schemes was implemented based on the theory of cylindrical shells,taking into account transverse shear deformations.The finite element method was used for a detailed study of the stress state of the composite bandage and the reinforced section of the pipeline.The limit state of the reinforced section was assessed based on the von Mises criterion for steel and the Tsai-Wu criterion for composites.The effectiveness of the repair was demonstrated on a pipeline whose wall thickness had decreased by 20%as a result of corrosion damage.At a nominal pressure of P=6 MPa,the maximum normal stress in the weakened area reached 381 MPa.The installation of a composite bandage reduced this stress to 312 MPa,making the repaired section virtually as strong as the undamaged pipeline.Due to the linearity of the problem,the results obtained can be easily used to find critical internal pressure values.展开更多
Improving energy efficiency and lowering negative environmental impact through waste heat recovery(WHR)is a critical step toward sustainable cement manufacturing.This study analyzes advanced cogeneration systems for r...Improving energy efficiency and lowering negative environmental impact through waste heat recovery(WHR)is a critical step toward sustainable cement manufacturing.This study analyzes advanced cogeneration systems for recovering waste heat from the Fallujah White Cement Plant in Iraq.The novelty of this work lies in its direct application and comparative thermodynamic analysis of three distinct cogeneration cycles—the Organic Rankine Cycle,the Single-Flash Steam Cycle,and the Dual-Pressure Steam Cycle—within the Iraqi cement industry,a context that has not been widely studied.The main objective is to evaluate and compare these models to determine the most effective approach for enhancing energy and exergy efficiencies.Themethodology involved detailed thermodynamic and exergy analyses of each system,supported by mathematical modelling and simulation using data from plant operations.The results reveal that the Dual-Pressure Steam Cycle emerged as the most effective system,delivering 13.76 MW of net power with a thermal efficiency of 32.8%and an exergy efficiency of 51%.This significantly outperformed the baseline Organic Rankine Cycle(8.18MW,18.8%thermal efficiency,30.7%exergy efficiency).These findings confirm that multipressure steam cycles offer a robust and practical solution for the Fallujah plant.This application provides a clear,high-impact pathway to enhance national industrial energy efficiency,significantly reduce CO_(2) emissions,and promote clean energy sustainability in Iraq.Future work should consider economic feasibility and potential integration with renewable energy sources to further enhance sustainability.展开更多
Heat exchangers play a crucial role in thermal energy systems,with their performance directly impacting efficiency,cost,and environmental impact.Apowerful technique for performance improvement can be given by passive ...Heat exchangers play a crucial role in thermal energy systems,with their performance directly impacting efficiency,cost,and environmental impact.Apowerful technique for performance improvement can be given by passive enhancement strategies,which are characterized by their dependability and minimal external power requirements.This comprehensive review critically assesses recent advancements in such passive methods to evaluate their heat transfer mechanisms,performance characteristics,and practical implementation challenges.Our methodology involves a systematic and comprehensive analysis of various heat transfer enhancement techniques,including surface modifications,extended surfaces,swirl flow devices,and tube inserts.This approach synthesizes and integrates findings from a broad spectrum of experimental investigations and numerical simulations to establish a cohesive understanding of their performance characteristics and underlyingmechanisms.Based on the findings,passive heat transfer techniques result in significant improvements in thermal performance;for instance,corrugated and roughened surfaces increase the heat transfer coefficient by 50%–200%,and advanced insert geometries,such as modified twisted tapes,can increase it by more than 300%,typically accompanied by significant pressure-drop penalties.However,an important finding is the general trade-off between enhanced heat transfer and higher frictional loss,which requires optimization depending on the applications.Finally,this review also provides recommendations that will document the gaps of various passive techniques in heat exchangers to future address.展开更多
Functionally graded cellular structures(FGCSs)have a multitude of applications to a wide range of industries.Utilising the ever-progressing technology of additive manufacturing(AM),FGCSs can be applied to control mate...Functionally graded cellular structures(FGCSs)have a multitude of applications to a wide range of industries.Utilising the ever-progressing technology of additive manufacturing(AM),FGCSs can be applied to control material grading and achieve the desired mechanical properties.The current study explores the design and optimisation of FGCSs for AM,with a focus on improving the compression and impact performance of below knee(BK)prosthetic limbs made of thermoplastic polyurethane(TPU).A multiscale research methodology integrating topology optimization(TO),finite element analysis(FEA),and design of experiments(Do E)was adopted to optimise lattice structures in terms of stiffness and lightweight properties.Two-unit cell designs were considered in the study:Schwarz P gyroid and body-centered cubic(BCC).Response surface methodology(RSM)was implemented to analyse the effect of minimum and maximum cell wall thickness,cell size,and unit cell type on the mechanical performance of TPU FGCS structures.The results indicated that a Schwarz P FGCS structure with cell size,minimum and maximum cell wall thickness of 6,0.9 and 2.8 mm,respectively,could be optimal for a compromise between performance and weight.In this optimized case,stiffness and volume fraction values of 684 N/mm and 0.64 were obtained,respectively.The study also presents a proof-of-concept design for a BK prosthetic damper,highlighting the potential of FGCSs to enhance patient comfort,reduce manufacturing costs,and enable personalised designs through 3D scanning and AM.The obtained results could be a step forward towards the incorporation of AM technologies in prosthetics,offering a pathway to lightweight,cost-effective,and functionally tailored solutions.展开更多
The present investigation inspects the unsteady,incompressible MHD-induced flow of a ternary hybrid nanofluid made of SiO_(2)(silicon dioxide),ZnO(zinc oxide),and MWCNT(multi-walled carbon nanotubes)suspended in a wat...The present investigation inspects the unsteady,incompressible MHD-induced flow of a ternary hybrid nanofluid made of SiO_(2)(silicon dioxide),ZnO(zinc oxide),and MWCNT(multi-walled carbon nanotubes)suspended in a water-ethylene glycol base fluid between two perforated squeezing Riga plates.This problem is important because it helps us understand the complicated connections between magnetic fields,nanofluid dynamics,and heat transport,all of which are critical for designing thermal management systems.These findings are especially useful for improving the design of innovative cooling technologies in electronics,energy systems,and healthcare applications.No prior study has been done on the theoretical study of the flow of ternary nanofluid(SiO_(2)+ZnO+MWCNT/Water−EthylGl ycol,(60∶40))past a pierced squeezed Riga plates using the boundary value problem solver 4th-order collocation(BVP4C)numerical approach to date.So,the current work has been carried out to fill this gap,and the core purpose of this study is to explore the aspects that enhance the heat transfer of base fluids(H_(2)O/EG)suspended with three nanomaterials SiO_(2),ZnO,and MWCNT.The Riga plates introduce electromagnetic forcing through an embedded array of magnets and electrodes,generating Lorentz forces to regulate the flow.The squeezing effect introduces dynamic boundary movement,which enhances mixing;however,permeability,due to porosity,replicates the true material limits.Similarity transformations of the Navier-Stokes and energy equations result in a highly nonlinear set of ordinary differential equations that govern momentum and thermal energy transport.The subsequent boundary value problem is solved utilizing the BVP4C numerical approach.The study observes the impact of magnetic parameters,squeezing velocity,solid volume percentages of the three nanoparticles,and porous medium factors on velocity and temperature fields.Results show that magnetic fields reduce the velocity profile by 6.75%due to increased squeezing and medium effects.Tri-hybrid nanofluids notice a 9%rise in temperature with higher thermal radiation.展开更多
Magnesium alloys, having high specific strength, with a density only 2/3 of that of aluminum and 1/4 of carbon steels, have become ideal materials for low mass applications such as automobiles and electronic devices. ...Magnesium alloys, having high specific strength, with a density only 2/3 of that of aluminum and 1/4 of carbon steels, have become ideal materials for low mass applications such as automobiles and electronic devices. It was dealt with the state of the art in developing cost effective, low mass, high ductility and high creep resistance magnesium alloys that are suitable for structures and power train applications.展开更多
In the present research work on TC21 titanium alloy(6.5 Al-3 Mo-1.9 Nb-2.2 Sn-2.2 Zr-1.5 Cr), the effects of cold deformation, solution treatment with different cooling rates and then aging on microstructure, hardness...In the present research work on TC21 titanium alloy(6.5 Al-3 Mo-1.9 Nb-2.2 Sn-2.2 Zr-1.5 Cr), the effects of cold deformation, solution treatment with different cooling rates and then aging on microstructure, hardness and wear property were investigated. A cold deformation at room temperature with 15% reduction in height was applied on annealed samples. The samples were solution-treated at 920 ℃ for 15 min followed by different cooling rates of water quenching(WQ), air cooling(AC) and furnace cooling(FC) to room temperature. Finally, the samples were aged at 590 ℃ for 4 h. Secondary α-platelets precipitated in residual β-phase in the case of solution-treated samples with AC condition and aged ones. The maximum hardness of HV 470 was obtained for WQ + aging condition due to the presence of high amount of residual β-matrix(69%), while the minimum hardness of HV 328 was reported for FC condition. Aging process after solution treatment can considerably enhance the wear property and this enhancement can reach up to about 122% by applying aging after WQ compared with the annealed samples.展开更多
The effects of thermal treatments on the structure, mechanical properties, wear resistance, and in vitro corrosion protection in artificial saliva(AS) were investigated for a newly developed Ti20 Nb13 Zr(TNZ) alloy. X...The effects of thermal treatments on the structure, mechanical properties, wear resistance, and in vitro corrosion protection in artificial saliva(AS) were investigated for a newly developed Ti20 Nb13 Zr(TNZ) alloy. XRD and SEM analyses were used for structural and microstructural analysis. The in vitro corrosion properties of the samples were investigated using electrochemical impedance spectroscopy and linear polarization resistance techniques up to an immersion time of 168 h. The tribological characteristics were evaluated with a linear reciprocating tribometer. SEM analysis showed that solution treatment and aging influenced the size and distribution of α phase. The air-cooled and aged samples exhibited the highest microhardness and macrohardness, for which the wear resistances were 25% and 30% higher than that of the untreated sample, respectively. The cooling rate significantly influenced the corrosion resistance of the TNZ samples. The treated samples showed a reduced corrosion rate(50%) for long immersion time up to 168 h in AS. The furnace-cooled and aged samples exhibited the highest corrosion resistance after 168 h of immersion in AS. Among the treated samples, the aged sample showed enhanced mechanical properties, wear behavior, and in vitro corrosion resistance in AS.展开更多
This paper describes the synthesis of Al7075 metal matrix composites reinforced with SiC, and the characterization of their microstructure and mechanical behavior. The mechanically milled Al7075 micron-sized powder an...This paper describes the synthesis of Al7075 metal matrix composites reinforced with SiC, and the characterization of their microstructure and mechanical behavior. The mechanically milled Al7075 micron-sized powder and SiC nanoparticles are dynamically compacted using a drop hammer device. This compaction is performed at different temperatures and for various volume fractions of SiC nanoparticles. The relative density is directly related to the compaction temperature rise and indirectly related to the content of SiC nanoparticle reinforcement, respectively. Furthermore, increasing the amount of SiC nanoparticles improves the strength, stiffness, and hardness of the compacted specimens. The increase in hardness and strength may be attributed to the inherent hardness of the nanoparticles, and other phenomena such as thermal mismatch and crack shielding. Nevertheless, clustering of the nanoparticles at aluminum particle boundaries make these regions become a source of concentrated stress, which reduces the load carrying capacity of the compacted nanocomposite.展开更多
Nano-sized silicon carbide(SiC:0wt%,1wt%,2wt%,4wt%,and 8wt%)reinforced copper(Cu)matrix nanocomposites were manufactured,pressed,and sintered at 775 and 875℃in an argon atmosphere.X-ray diffraction(XRD)and scanning e...Nano-sized silicon carbide(SiC:0wt%,1wt%,2wt%,4wt%,and 8wt%)reinforced copper(Cu)matrix nanocomposites were manufactured,pressed,and sintered at 775 and 875℃in an argon atmosphere.X-ray diffraction(XRD)and scanning electron microscopy were performed to characterize the microstructural evolution.The density,thermal expansion,mechanical,and electrical properties were studied.XRD analyses showed that with increasing SiC content,the microstrain and dislocation density increased,while the crystal size decreased.The coefficient of thermal expansion(CTE)of the nanocomposites was less than that of the Cu matrix.The improvement in the CTE with increasing sintering temperature may be because of densification of the microstructure.Moreover,the mechanical properties of these nanocomposites showed noticeable enhancements with the addition of SiC and sintering temperatures,where the microhardness and apparent strengthening efficiency of nanocomposites containing 8wt%SiC and sintered at 875℃were 958.7 MPa and 1.07 vol%^(−1),respectively.The electrical conductivity of the sample slightly decreased with additional SiC and increased with sintering temperature.The prepared Cu/SiC nanocomposites possessed good electrical conductivity,high thermal stability,and excellent mechanical properties.展开更多
In this work, a third generation AI-Li alloy has been successfully spot welded with probeless friction stir spot welding （P-FSSW）, which is a variant of conventional friction stir welding. The Box-Behnken exper-imen...In this work, a third generation AI-Li alloy has been successfully spot welded with probeless friction stir spot welding （P-FSSW）, which is a variant of conventional friction stir welding. The Box-Behnken exper-imental design in response surface methodology （RSM） was applied to optimize the P-FSSW parameters to attain maximum tensile/shear strength of the spot joints. Results show that an optimal failure load of 7.83 kN was obtained under a dwell time of 7.2 s, rotation speed of 950 rpm and plunge rate of 30 mm/rain. Sufficient dwell time is essential for heat conduction, material flow and expansion of the stir zone to form a sound joint. Two fracture modes were observed, which were significantly affected by hook defect. In addition to mechanical testing, electron backscattering diffraction （EBSD） and differential scanning calorimetry （DSC） were used for microstructure evolution and property analysis. The precipitation of GP zone and AI3Li as well as the ultrafine grains were responsible for the high microhardness in the stir zone.展开更多
The influence of different welding speeds and rotary speeds on the formation and mechanical properties of friction stirweld joints of armor grade aluminum alloy was presented.The developed weld joints were characteriz...The influence of different welding speeds and rotary speeds on the formation and mechanical properties of friction stirweld joints of armor grade aluminum alloy was presented.The developed weld joints were characterized by bend tests,micro-hardness tests,tensile tests,optical and scanning electron microscopies.Mechanical properties(i.e.,micro-hardness,ultimatetensile strength and elongation to fracture)increased with the increase in rotary speed or decrease in welding speed.The effect ofwelding speed on micro-hardness of heat affected zones was more profound than the rotary speeds.The welding speeds and rotaryspeeds influenced the mechanical properties and their effects on various mechanical properties of the friction stir welded joints canbe predicted with the help of regression models.展开更多
This work explains the synergistic contribution of graphene nanoplatelets(GNP)and zirconia ceramic nanoparticles(ZrO2)on the microstructure,mechanical performance and ballistic properties of the alumina(Al2O3)ceramic ...This work explains the synergistic contribution of graphene nanoplatelets(GNP)and zirconia ceramic nanoparticles(ZrO2)on the microstructure,mechanical performance and ballistic properties of the alumina(Al2O3)ceramic hybrid nanocomposites.Over the benchmarked monolithic alumina,the hotpressed hybrid nanocomposite microstructure demonstrated 68%lower grain size due to grain pinning phenomenon by the homogenously distributed reinforcing GNP(0.5 wt%)and zirconia(4 wt%)inclusions.Moreover,the hybrid nanocomposite manifested 155%better fracture toughness(KIC)and 17%higher microhardness as well as 88%superior ballistic trait over the monolithic alumina,respectively.The superior mechanical and ballistic performance of the hybrid nanocomposites was attributed to the combined role of zirconia nanoparticles and GNP nanomaterial in refining the microstructure and inducing idiosyncratic strengthening/toughening mechanisms.Extensive combined electron microscopy revealed complicated physical interlocking of the GNP into the microstructure as well as excellent bonding of the GNP with alumina at their interface in the hybrid nanocomposites.We also probed the efficiency of the pull-out and crack-bridging toughening mechanisms through proven quantitative methods.Based on the information extracted from the in-depth SEM/TEM investigation,we outlined schematic models for understating the reinforcing ability as well as toughening mechanisms in the hybrid nanocomposites and meticulously discussed.The hot-pressed hybrid nanocomposites owning high toughness and hardness may have applications in advanced armor technology.展开更多
To investigate the effect of grain refinement on the material properties of recently developed Al-25 Zn-3 Cu based alloys,Al-25 Zn-3 Cu,Al-25 Zn-3 Cu-0.01 Ti,Al-25 Zn-3 Cu-3 Si and Al-25 Zn-3 Cu-3 Si-0.01 Ti alloys we...To investigate the effect of grain refinement on the material properties of recently developed Al-25 Zn-3 Cu based alloys,Al-25 Zn-3 Cu,Al-25 Zn-3 Cu-0.01 Ti,Al-25 Zn-3 Cu-3 Si and Al-25 Zn-3 Cu-3 Si-0.01 Ti alloys were produced by permanent mold casting method.Microstructures of the alloys were examined by SEM.Hardness and mechanical properties of the alloys were determined by Brinell method and tensile tests,respectively.Tribological characteristics of the alloys were investigated by a ball-on-disc type test machine.Corrosion properties of the alloys were examined by an electrochemical corrosion experimental setup.It was observed that microstructure of the ternary A1-25 Zn-3 Cu alloy consisted ofα,α+ηandθ(Al2Cu)phases.It was also observed that the addition of 3 wt.%Si to A1-25Zn-3Cu alloy resulted in the formation of silicon particles in its microstructure.The addition of 0.01 wt.%Ti to the Al-25Zn-3Cu and Al-25 Zn-3 Cu-3 Si alloys caused a decrement in grain size by approximately 20%and 39%and an increment in hardness from HRB 130 to 137 and from HRB 141 to 156,respectively.Yield strengths of these alloys increased from 278 to 297 MPa and from 320 to 336 MPa while their tensile strengths increased from 317 to 340 MPa and from 334 to 352 MPa.Wear resistance of the alloys increased,but corrosion resistance decreased with titanium addition.展开更多
文摘The development of modern science and technology has promoted the overlapping and mutual penetration among different disciplines, which led to the technological innovations in the field of mechanical engineering. The mechatronics technology conforms to the law of development of science and technology in today, and combines the mechanical technology and electronic technology together to integrate the logistics, energy flow and information flow. This paper briefly describes the concept of mechatronics and the elements of mechatronics technology, and elaborates on the application of mechatronics technology in three different areas of the Machinery Industry in the form of living examples, finally introduces the future developing direction of mechatronics technology.
文摘This study aims to improve the competence of students of the Department of Industrial Engineering in Indonesia in the subject of Chemical Industry, in particular through the model-based teaching materials CAI (Computer Assisted Instruction) in the form of an interactive CD. In particular, the study was carried out for the purposes of: 1) designing and developing models of devices based learning CAI (Computer Assisted Instruction) systematically in prototype form, 2) producing an interactive CD as a model learning devices Chemical Industry based CAI (Computer Assisted Instruction) to improve the competence of students of the Department of Industrial Engineering in Industrial chemistry courses. The benefits of this research are: 1) for the government, the results of this study can be used as a reference in implementing educational policies, especially to enhance the nation’s competitiveness in the era of informatics;and 2) for the Department of Industrial Engineering in Indonesia, the results of this research can be used to enhance learning that can improve the competence of students in the subject of Chemical Industry, which in turn can be passed with high achievement. Products produced in the first year are a design-based teaching materials CAI (Computer Assisted Instruction) in prototype form, with the following steps: 1) pre- production which includes needs analysis, identifying and analyzing the needs based on the content of curriculum and learning model based CAI (Computer Assisted Instruction), the development of a concept related to Chemical Industry, the development of multimedia content that includes developing materials, animation, and evaluation related to industrial chemicals, gathering material to make the recording sound, shooting, and editing with regard to the development of teaching materials chemical Industry based CAI (Computer Assisted Instruction), as well as developing the storyboard as the layout of the multimedia contents by involving experts multimedia;2) production process that includes design/design and conduct of programming a prototype which means at this stage of the design and development of teaching materials based CAI (Computer Assisted Instruction);and 3) post-production which includes the evaluation justification experts, conducted trials on stakeholders, being revised based on input from experts, and doing packing and labeling.
文摘This study focused on the production of polypropylene(PP)/silver(Ag)composites via additive manufacturing.This study aimed to enhance the quality of medical-grade PP in material extrusion(MEX)three-dimensional printing(3DP)by improving its mechanical properties while simultaneously adding antibacterial properties.The latter can find extremely important and versatile properties that are applicable in defense and security domains.PP/Ag nanocomposites were prepared using a novel method based on a reaction occurring while mixing appropriate quantities of the starting polymers and additives,namely polyvinylpyrrolidone(PVP)as the matrix material and silver nitrate(AgNO_(3))as the filler.This process produced three-dimensional(3D)printed filaments,which were then used to create specimens for a series of standardized tests.It was found that the mechanical properties of the nanocomposites were enhanced in relation to pristine PP,especially for the PP matrix with various loadings of AgNO_(3)and PVP,such as 5.0 wt%and 2.5 wt%,respectively.The voids,inclusions,and actual-to-nominal dimensions also showed improved results.The 3DP specimens exhibited a more effective biocidal performance against Staphylococcus aureus than Escherichia coli,which developed an inhibition zone only in the case of PP with filler loading percentages of AgNO_(3)and PVP at 10.0 wt%and 5.0 wt%,respectively Compounds possessing such properties can be beneficial for various applications requiring increased mechanical properties and biocidal capabilities,such as in the Defence or medical industries.
文摘This study investigated enhancing the wear resistance of Ti6Al4V alloys for medical applications by incorporating Ti C nanoreinforcements using advanced spark plasma sintering(SPS). The addition of up to 2.5wt% Ti C significantly improved the mechanical properties, including a notable 18.2% increase in hardness(HV 332). Fretting wear tests against 316L stainless steel(SS316L) balls demonstrated a 20wt%–22wt% reduction in wear volume in the Ti6Al4V/Ti C composites compared with the monolithic alloy. Microstructural analysis revealed that Ti C reinforcement controlled the grain orientation and reduced the β-phase content, which contributed to enhanced mechanical properties. The monolithic alloy exhibited a Widmanstätten lamellar microstructure, while increasing the Ti C content modified the wear mechanisms from ploughing and adhesion(0–0.5wt%) to pitting and abrasion(1wt%–2.5wt%). At higher reinforcement levels, the formation of a robust oxide layer through tribo-oxide treatment effectively reduced the wear volume by minimizing the abrasive effects and plastic deformation. This study highlights the potential of SPS-mediated Ti C reinforcement as a transformative approach for improving the performance of Ti6Al4V alloys, paving the way for advanced medical applications.
文摘Particle-and droplet-laden flows are central to many problems in mechanics and transport.They occur in sedimentladen boundary layers,gas-solid and gas-liquid dispersions,and surface-water films driven by external forcing.They also underpin practical applications ranging from environmental transport to high-speed and aerothermal systems.Despite decades of progress,prediction remains difficult.The physics spans a wide range of scales and often couples turbulence,interphase momentum exchange,collisions,and interfacial transport.Reliable computation therefore requires both robust numerical methodology and careful physical interpretation.
文摘Operating Lithium-ion batteries at their temperature limits is a challenging design task due to explosion risk at high temperatures and rapid degradation at low temperatures.Depending on the battery package design,those risks can be solved with passive solutions,which require no active cooling or heating.Thecurrentwork aims to optimize the pack design and materials of the type-NCR18650B battery based on a wide range of operation temperature.The lower limit was denoted by cold case while the maximum limit was expressed by hot case.A combined analyticalnumerical approach was developed to model the heat generation inside the battery.A thermal resistance analysis was used to determine the boundary conditions of the numerical model.The governing differential equations for the 1-D heat generation model were solved analytically.The numerical analysis was considered to determine the best battery pack design based on material parameters,number of batteries,and geometrical arrangement.The analytical results revealedthat the cold case canbe selectedas theworst case and thebestmodel wasobtainedusing thehexagonal-shaped 10-battery pack that was covered with Delrin of 1.8 mm in thickness.The numerical results showed that the best model was the hexagonal-shaped 10-battery pack with Delrin of 2 mm in thickness that achieved the largest temperature of−20.6℃ in the cold case.
文摘The increasing occurrence of corrosion-related damage in steel pipelines has led to the growing use of composite-based repair techniques as an efficient alternative to traditional replacement methods.Computer modeling and structural analysis were performed for the repair reinforcement of a steel pipeline with a composite bandage.A preliminary analysis of possible contact interaction schemes was implemented based on the theory of cylindrical shells,taking into account transverse shear deformations.The finite element method was used for a detailed study of the stress state of the composite bandage and the reinforced section of the pipeline.The limit state of the reinforced section was assessed based on the von Mises criterion for steel and the Tsai-Wu criterion for composites.The effectiveness of the repair was demonstrated on a pipeline whose wall thickness had decreased by 20%as a result of corrosion damage.At a nominal pressure of P=6 MPa,the maximum normal stress in the weakened area reached 381 MPa.The installation of a composite bandage reduced this stress to 312 MPa,making the repaired section virtually as strong as the undamaged pipeline.Due to the linearity of the problem,the results obtained can be easily used to find critical internal pressure values.
文摘Improving energy efficiency and lowering negative environmental impact through waste heat recovery(WHR)is a critical step toward sustainable cement manufacturing.This study analyzes advanced cogeneration systems for recovering waste heat from the Fallujah White Cement Plant in Iraq.The novelty of this work lies in its direct application and comparative thermodynamic analysis of three distinct cogeneration cycles—the Organic Rankine Cycle,the Single-Flash Steam Cycle,and the Dual-Pressure Steam Cycle—within the Iraqi cement industry,a context that has not been widely studied.The main objective is to evaluate and compare these models to determine the most effective approach for enhancing energy and exergy efficiencies.Themethodology involved detailed thermodynamic and exergy analyses of each system,supported by mathematical modelling and simulation using data from plant operations.The results reveal that the Dual-Pressure Steam Cycle emerged as the most effective system,delivering 13.76 MW of net power with a thermal efficiency of 32.8%and an exergy efficiency of 51%.This significantly outperformed the baseline Organic Rankine Cycle(8.18MW,18.8%thermal efficiency,30.7%exergy efficiency).These findings confirm that multipressure steam cycles offer a robust and practical solution for the Fallujah plant.This application provides a clear,high-impact pathway to enhance national industrial energy efficiency,significantly reduce CO_(2) emissions,and promote clean energy sustainability in Iraq.Future work should consider economic feasibility and potential integration with renewable energy sources to further enhance sustainability.
文摘Heat exchangers play a crucial role in thermal energy systems,with their performance directly impacting efficiency,cost,and environmental impact.Apowerful technique for performance improvement can be given by passive enhancement strategies,which are characterized by their dependability and minimal external power requirements.This comprehensive review critically assesses recent advancements in such passive methods to evaluate their heat transfer mechanisms,performance characteristics,and practical implementation challenges.Our methodology involves a systematic and comprehensive analysis of various heat transfer enhancement techniques,including surface modifications,extended surfaces,swirl flow devices,and tube inserts.This approach synthesizes and integrates findings from a broad spectrum of experimental investigations and numerical simulations to establish a cohesive understanding of their performance characteristics and underlyingmechanisms.Based on the findings,passive heat transfer techniques result in significant improvements in thermal performance;for instance,corrugated and roughened surfaces increase the heat transfer coefficient by 50%–200%,and advanced insert geometries,such as modified twisted tapes,can increase it by more than 300%,typically accompanied by significant pressure-drop penalties.However,an important finding is the general trade-off between enhanced heat transfer and higher frictional loss,which requires optimization depending on the applications.Finally,this review also provides recommendations that will document the gaps of various passive techniques in heat exchangers to future address.
基金financially supported and funded by the Deanship of Scientific Research at Imam Mohammad Ibn Saud Islamic University(IMSIU)(No.IMSIU-DDRSP2503)。
文摘Functionally graded cellular structures(FGCSs)have a multitude of applications to a wide range of industries.Utilising the ever-progressing technology of additive manufacturing(AM),FGCSs can be applied to control material grading and achieve the desired mechanical properties.The current study explores the design and optimisation of FGCSs for AM,with a focus on improving the compression and impact performance of below knee(BK)prosthetic limbs made of thermoplastic polyurethane(TPU).A multiscale research methodology integrating topology optimization(TO),finite element analysis(FEA),and design of experiments(Do E)was adopted to optimise lattice structures in terms of stiffness and lightweight properties.Two-unit cell designs were considered in the study:Schwarz P gyroid and body-centered cubic(BCC).Response surface methodology(RSM)was implemented to analyse the effect of minimum and maximum cell wall thickness,cell size,and unit cell type on the mechanical performance of TPU FGCS structures.The results indicated that a Schwarz P FGCS structure with cell size,minimum and maximum cell wall thickness of 6,0.9 and 2.8 mm,respectively,could be optimal for a compromise between performance and weight.In this optimized case,stiffness and volume fraction values of 684 N/mm and 0.64 were obtained,respectively.The study also presents a proof-of-concept design for a BK prosthetic damper,highlighting the potential of FGCSs to enhance patient comfort,reduce manufacturing costs,and enable personalised designs through 3D scanning and AM.The obtained results could be a step forward towards the incorporation of AM technologies in prosthetics,offering a pathway to lightweight,cost-effective,and functionally tailored solutions.
基金funded by King Saud University,Riyadh,Saudi Arabia,through the Ongo-ing Research Funding program—Research Chairs(ORF-RC-2025-0127)funded via Princess Nourah bint Abdulrahman University Researchers Supporting Project number(PNURSP2025R443).
文摘The present investigation inspects the unsteady,incompressible MHD-induced flow of a ternary hybrid nanofluid made of SiO_(2)(silicon dioxide),ZnO(zinc oxide),and MWCNT(multi-walled carbon nanotubes)suspended in a water-ethylene glycol base fluid between two perforated squeezing Riga plates.This problem is important because it helps us understand the complicated connections between magnetic fields,nanofluid dynamics,and heat transport,all of which are critical for designing thermal management systems.These findings are especially useful for improving the design of innovative cooling technologies in electronics,energy systems,and healthcare applications.No prior study has been done on the theoretical study of the flow of ternary nanofluid(SiO_(2)+ZnO+MWCNT/Water−EthylGl ycol,(60∶40))past a pierced squeezed Riga plates using the boundary value problem solver 4th-order collocation(BVP4C)numerical approach to date.So,the current work has been carried out to fill this gap,and the core purpose of this study is to explore the aspects that enhance the heat transfer of base fluids(H_(2)O/EG)suspended with three nanomaterials SiO_(2),ZnO,and MWCNT.The Riga plates introduce electromagnetic forcing through an embedded array of magnets and electrodes,generating Lorentz forces to regulate the flow.The squeezing effect introduces dynamic boundary movement,which enhances mixing;however,permeability,due to porosity,replicates the true material limits.Similarity transformations of the Navier-Stokes and energy equations result in a highly nonlinear set of ordinary differential equations that govern momentum and thermal energy transport.The subsequent boundary value problem is solved utilizing the BVP4C numerical approach.The study observes the impact of magnetic parameters,squeezing velocity,solid volume percentages of the three nanoparticles,and porous medium factors on velocity and temperature fields.Results show that magnetic fields reduce the velocity profile by 6.75%due to increased squeezing and medium effects.Tri-hybrid nanofluids notice a 9%rise in temperature with higher thermal radiation.
文摘Magnesium alloys, having high specific strength, with a density only 2/3 of that of aluminum and 1/4 of carbon steels, have become ideal materials for low mass applications such as automobiles and electronic devices. It was dealt with the state of the art in developing cost effective, low mass, high ductility and high creep resistance magnesium alloys that are suitable for structures and power train applications.
文摘In the present research work on TC21 titanium alloy(6.5 Al-3 Mo-1.9 Nb-2.2 Sn-2.2 Zr-1.5 Cr), the effects of cold deformation, solution treatment with different cooling rates and then aging on microstructure, hardness and wear property were investigated. A cold deformation at room temperature with 15% reduction in height was applied on annealed samples. The samples were solution-treated at 920 ℃ for 15 min followed by different cooling rates of water quenching(WQ), air cooling(AC) and furnace cooling(FC) to room temperature. Finally, the samples were aged at 590 ℃ for 4 h. Secondary α-platelets precipitated in residual β-phase in the case of solution-treated samples with AC condition and aged ones. The maximum hardness of HV 470 was obtained for WQ + aging condition due to the presence of high amount of residual β-matrix(69%), while the minimum hardness of HV 328 was reported for FC condition. Aging process after solution treatment can considerably enhance the wear property and this enhancement can reach up to about 122% by applying aging after WQ compared with the annealed samples.
基金funding support providing by King Fahd University of Petroleum & Minerals through Project (SR161015)。
文摘The effects of thermal treatments on the structure, mechanical properties, wear resistance, and in vitro corrosion protection in artificial saliva(AS) were investigated for a newly developed Ti20 Nb13 Zr(TNZ) alloy. XRD and SEM analyses were used for structural and microstructural analysis. The in vitro corrosion properties of the samples were investigated using electrochemical impedance spectroscopy and linear polarization resistance techniques up to an immersion time of 168 h. The tribological characteristics were evaluated with a linear reciprocating tribometer. SEM analysis showed that solution treatment and aging influenced the size and distribution of α phase. The air-cooled and aged samples exhibited the highest microhardness and macrohardness, for which the wear resistances were 25% and 30% higher than that of the untreated sample, respectively. The cooling rate significantly influenced the corrosion resistance of the TNZ samples. The treated samples showed a reduced corrosion rate(50%) for long immersion time up to 168 h in AS. The furnace-cooled and aged samples exhibited the highest corrosion resistance after 168 h of immersion in AS. Among the treated samples, the aged sample showed enhanced mechanical properties, wear behavior, and in vitro corrosion resistance in AS.
文摘This paper describes the synthesis of Al7075 metal matrix composites reinforced with SiC, and the characterization of their microstructure and mechanical behavior. The mechanically milled Al7075 micron-sized powder and SiC nanoparticles are dynamically compacted using a drop hammer device. This compaction is performed at different temperatures and for various volume fractions of SiC nanoparticles. The relative density is directly related to the compaction temperature rise and indirectly related to the content of SiC nanoparticle reinforcement, respectively. Furthermore, increasing the amount of SiC nanoparticles improves the strength, stiffness, and hardness of the compacted specimens. The increase in hardness and strength may be attributed to the inherent hardness of the nanoparticles, and other phenomena such as thermal mismatch and crack shielding. Nevertheless, clustering of the nanoparticles at aluminum particle boundaries make these regions become a source of concentrated stress, which reduces the load carrying capacity of the compacted nanocomposite.
基金the Deanship of Scientific Research(DSR)King Abdulaziz University,Jeddah,Saudi Arabia under grant No.(G:30-135-1441).The authors therefore acknowledge with thanks DSR for the technical and financial support.
文摘Nano-sized silicon carbide(SiC:0wt%,1wt%,2wt%,4wt%,and 8wt%)reinforced copper(Cu)matrix nanocomposites were manufactured,pressed,and sintered at 775 and 875℃in an argon atmosphere.X-ray diffraction(XRD)and scanning electron microscopy were performed to characterize the microstructural evolution.The density,thermal expansion,mechanical,and electrical properties were studied.XRD analyses showed that with increasing SiC content,the microstrain and dislocation density increased,while the crystal size decreased.The coefficient of thermal expansion(CTE)of the nanocomposites was less than that of the Cu matrix.The improvement in the CTE with increasing sintering temperature may be because of densification of the microstructure.Moreover,the mechanical properties of these nanocomposites showed noticeable enhancements with the addition of SiC and sintering temperatures,where the microhardness and apparent strengthening efficiency of nanocomposites containing 8wt%SiC and sintered at 875℃were 958.7 MPa and 1.07 vol%^(−1),respectively.The electrical conductivity of the sample slightly decreased with additional SiC and increased with sintering temperature.The prepared Cu/SiC nanocomposites possessed good electrical conductivity,high thermal stability,and excellent mechanical properties.
基金financially supported by the National Natural Science Foundation of China(No.51574196)the Aeronautical Science Foundation of China(No.20161125002)the “111 Project”(No.B08040)
文摘In this work, a third generation AI-Li alloy has been successfully spot welded with probeless friction stir spot welding （P-FSSW）, which is a variant of conventional friction stir welding. The Box-Behnken exper-imental design in response surface methodology （RSM） was applied to optimize the P-FSSW parameters to attain maximum tensile/shear strength of the spot joints. Results show that an optimal failure load of 7.83 kN was obtained under a dwell time of 7.2 s, rotation speed of 950 rpm and plunge rate of 30 mm/rain. Sufficient dwell time is essential for heat conduction, material flow and expansion of the stir zone to form a sound joint. Two fracture modes were observed, which were significantly affected by hook defect. In addition to mechanical testing, electron backscattering diffraction （EBSD） and differential scanning calorimetry （DSC） were used for microstructure evolution and property analysis. The precipitation of GP zone and AI3Li as well as the ultrafine grains were responsible for the high microhardness in the stir zone.
基金DST Govt.of India for providing financial support through grant No.SR3/S3/MERC/005/2009 to carry out this work
文摘The influence of different welding speeds and rotary speeds on the formation and mechanical properties of friction stirweld joints of armor grade aluminum alloy was presented.The developed weld joints were characterized by bend tests,micro-hardness tests,tensile tests,optical and scanning electron microscopies.Mechanical properties(i.e.,micro-hardness,ultimatetensile strength and elongation to fracture)increased with the increase in rotary speed or decrease in welding speed.The effect ofwelding speed on micro-hardness of heat affected zones was more profound than the rotary speeds.The welding speeds and rotaryspeeds influenced the mechanical properties and their effects on various mechanical properties of the friction stir welded joints canbe predicted with the help of regression models.
基金extend their sincere appreciation to the Deanship of Scientific Research at King Saud University for funding this research through the Research Group Project No.RGP283.
文摘This work explains the synergistic contribution of graphene nanoplatelets(GNP)and zirconia ceramic nanoparticles(ZrO2)on the microstructure,mechanical performance and ballistic properties of the alumina(Al2O3)ceramic hybrid nanocomposites.Over the benchmarked monolithic alumina,the hotpressed hybrid nanocomposite microstructure demonstrated 68%lower grain size due to grain pinning phenomenon by the homogenously distributed reinforcing GNP(0.5 wt%)and zirconia(4 wt%)inclusions.Moreover,the hybrid nanocomposite manifested 155%better fracture toughness(KIC)and 17%higher microhardness as well as 88%superior ballistic trait over the monolithic alumina,respectively.The superior mechanical and ballistic performance of the hybrid nanocomposites was attributed to the combined role of zirconia nanoparticles and GNP nanomaterial in refining the microstructure and inducing idiosyncratic strengthening/toughening mechanisms.Extensive combined electron microscopy revealed complicated physical interlocking of the GNP into the microstructure as well as excellent bonding of the GNP with alumina at their interface in the hybrid nanocomposites.We also probed the efficiency of the pull-out and crack-bridging toughening mechanisms through proven quantitative methods.Based on the information extracted from the in-depth SEM/TEM investigation,we outlined schematic models for understating the reinforcing ability as well as toughening mechanisms in the hybrid nanocomposites and meticulously discussed.The hot-pressed hybrid nanocomposites owning high toughness and hardness may have applications in advanced armor technology.
文摘To investigate the effect of grain refinement on the material properties of recently developed Al-25 Zn-3 Cu based alloys,Al-25 Zn-3 Cu,Al-25 Zn-3 Cu-0.01 Ti,Al-25 Zn-3 Cu-3 Si and Al-25 Zn-3 Cu-3 Si-0.01 Ti alloys were produced by permanent mold casting method.Microstructures of the alloys were examined by SEM.Hardness and mechanical properties of the alloys were determined by Brinell method and tensile tests,respectively.Tribological characteristics of the alloys were investigated by a ball-on-disc type test machine.Corrosion properties of the alloys were examined by an electrochemical corrosion experimental setup.It was observed that microstructure of the ternary A1-25 Zn-3 Cu alloy consisted ofα,α+ηandθ(Al2Cu)phases.It was also observed that the addition of 3 wt.%Si to A1-25Zn-3Cu alloy resulted in the formation of silicon particles in its microstructure.The addition of 0.01 wt.%Ti to the Al-25Zn-3Cu and Al-25 Zn-3 Cu-3 Si alloys caused a decrement in grain size by approximately 20%and 39%and an increment in hardness from HRB 130 to 137 and from HRB 141 to 156,respectively.Yield strengths of these alloys increased from 278 to 297 MPa and from 320 to 336 MPa while their tensile strengths increased from 317 to 340 MPa and from 334 to 352 MPa.Wear resistance of the alloys increased,but corrosion resistance decreased with titanium addition.
