Polymer gears are increasingly replacing metal gears in applications with low to medium torque.Traditionally,polymer gears have been manufactured using injection molding,but additive manufacturing(AM)is becoming incre...Polymer gears are increasingly replacing metal gears in applications with low to medium torque.Traditionally,polymer gears have been manufactured using injection molding,but additive manufacturing(AM)is becoming increasingly common.Among the different types of polymer gears,nylon gears are particularly popular.However,there is currently very limited understanding of the wear resistance of nylon gears and of the impact of the manufacturing method on gear wear performance.The aims of this work are(a)to study the wear process of nylon gears made using the conventional injection molding method and two popularly used AM methods,namely,fused deposition modeling and selective laser sintering,(b)to compare and understand the wear performance by monitoring the evolution of the gear surfaces of the teeth,and(c)to study the effect of wear on the gear dynamics by analyzing gearbox vibration signals.This article presents experimental work,data analysis of the wear processes using molding and image analysis techniques,as well as the vibration data collected during gear wear tests.It also provides key results and further insights into the wear performance of the tested nylon gears.The information gained in this study is useful for better understanding the degradation process of additively manufactured nylon gears.展开更多
Silicon(Si)anodes,with a theoretical specific capacity of 4200 mAh g^(-1),hold significant promise for the development of high-energy-density lithium-ion batteries(LIBs).However,practical applications are hindered by ...Silicon(Si)anodes,with a theoretical specific capacity of 4200 mAh g^(-1),hold significant promise for the development of high-energy-density lithium-ion batteries(LIBs).However,practical applications are hindered by sluggish charge transfer kinetics,substantial volume expansion,and an unstable solid elec-trolyte interphase during cycling.To address these challenges,we propose a centimeter-scale Si anode design featuring a three-dimensional continuous network structure of Si nanowires(SiNWs)decorated with high-density Ag nanoparticles(Ag-SiNWs-Net)on both the surface and internally.This architecture effectively mitigates mechanical stress from Si volume changes through the high-aspect-ratio wire network.Additionally,the distribution of Ag nanoparticles on the Si induces electronic structure redistribution,generating built-in electric fields that accelerate charge transfer within the Si,significantly enhancing rate performance and cycling stability.The Ag-SiNWs-Net anode achieves a high reversible capacity of 3780.9 mAh g^(-1)at 0.1 A g^(-1),with an initial coulombic efficiency of 85.1%.Moreover,the energy density of full cells assembled with Ag-SiNWs-Net anodes and LiFePO4 cathodes can be pushed further up to 395.8 Wh kg^(-1).This study offers valuable insights and methodologies for the development of high-capacity and practical Si anodes-.展开更多
In-space 3D printing is transforming the manufacturing paradigm of space structures from ground-based production to in-situ space manufacturing,effectively addressing the challenges of high costs,long response times,a...In-space 3D printing is transforming the manufacturing paradigm of space structures from ground-based production to in-situ space manufacturing,effectively addressing the challenges of high costs,long response times,and structural size limitations associated with traditional rocket launches.This technology enables rapid on-orbit emergency repairs and significantly expands the geometric dimensions of space structures.High-performance polymers and their composites are widely used in in-space 3D printing,yet their implementation faces complex challenges posed by extreme space environmental conditions and limited energy or resources.This paper reviews the state-of-the-art in 3D printing of polymer and composites for on-orbit structure manufacturing.Based on existing research activities,the review focuses on three key aspects including the impact of extreme space environments on forming process and performance,innovative design and manufacturing methods for space structures,and on-orbit recycling and remanufacturing of raw materials.Some experiments that have already been conducted on-orbit and simulated experiments completed on the ground are systematically analyzed to provide a more comprehensive understanding of the constraints and objectives for on-orbit structure manufacturing.Furthermore,several perspectives requiring further research in future are proposed to facilitate the development of new in-space 3D printing technologies and space structures,thereby supporting increasingly advanced space exploration activities.展开更多
Additive Manufacturing(AM)has significantly impacted the development of high-performance materials and structures,offering new possibilities for industries ranging from aerospace to biomedicine.This special issue feat...Additive Manufacturing(AM)has significantly impacted the development of high-performance materials and structures,offering new possibilities for industries ranging from aerospace to biomedicine.This special issue features pioneering research that integrates AI-driven methods with AM,enabling the design and fabrication of complex,optimized structures with enhanced properties.展开更多
The embodied artificial intelligence(EAI)is driving a significant transformation in robotics,enhancing their autonomy,efficiency and evolution ability.In this rapidly evolving technological landscape,robots need numer...The embodied artificial intelligence(EAI)is driving a significant transformation in robotics,enhancing their autonomy,efficiency and evolution ability.In this rapidly evolving technological landscape,robots need numerous sensors to realize high levels of perception,precision,safety,adaptability,and intelligence.Triboelectric and piezoelectric sensors address these needs by providing high sensitivity,flexibility,and the capability of self-powered sensing,leveraging the revolutionary nature of nanogenerators to convert mechanical energy into electrical energy on basis of Maxwell’s displacement current.These sensors surpass externally powered passive sensors by offering continuous operation,reduced maintenance,and the capability to function in remote or harsh environments.The integration of EAI with advanced nanogenerators sensors could position robotics to perform autonomously,efficiently,and safely,paving the way for innovative applications in various domains such as industrial automation,environmental monitoring,healthcare,and smart homes.In this paper,the fundamental theories,design,manufacturing,and applications of nanogenerators are comprehensively reviewed as afoundation of the advanced sensors for intelligent robotics in the new era,with three major application fields:sensing(including human–robot interaction,exteroceptive sensing and proprioceptive sensing),computing and actuating.Perspectives are addressed for nanogenerators systems in future development.展开更多
Additive manufacturing(AM)technology has revolutionized engineering field by enabling the creation of intricate,high-performance structures that were once difficult or impossible to fabricate.This transformative techn...Additive manufacturing(AM)technology has revolutionized engineering field by enabling the creation of intricate,high-performance structures that were once difficult or impossible to fabricate.This transformative technology has particularly advanced the development of metamaterials-engineered materials whose unique properties arise from their structure rather than composition-unlocking immense potential in fields ranging from aerospace to biomedical engineering.展开更多
Conventional powder/pellet-based systems used for mitigating the environmental challenges posed by CO_(2)emissions present inefficiencies in mass/heat transfer,pressure drop,and clogging.Monolithic adsorption material...Conventional powder/pellet-based systems used for mitigating the environmental challenges posed by CO_(2)emissions present inefficiencies in mass/heat transfer,pressure drop,and clogging.Monolithic adsorption materials have emerged as a promising alternative to such systems.Additive manufacturing(AM)enables precise structural optimization and active component control in monolithic adsorbents,enhancing the adsorption kinetics while minimizing mechanical wear.This review examines the progress in AM-driven CO_(2)adsorbent development,covering the following aspects:(1)fabrication techniques for monolithic adsorbents and key metrics for evaluating their mechanical and adsorption properties,(2)applications of AM methods(extrusion,coating,gel spinning,and 3D printing)under fixed-source and direct-air capture scenarios,and(3)integrated systems combining CO_(2)adsorption and conversion.However,balancing adsorption performance with mechanical strength is a critical challenge.The trade-off can be addressed through advanced AM strategies such as hybrid material architectures and computational design.Future advancements will hinge on hybrid AM techniques to decouple structural and functional demands,AI/ML-driven multi-objective optimization for pore structure refinement and stress distribution,and lifecycle sustainability analytics to reduce energy use and material waste.By synergizing these approaches,next-generation monolithic adsorbents can achieve high capacity,mechanical robustness,and cost-effectiveness,positioning AM as a scalable and sustainable platform for carbon capture technologies.展开更多
Solid propellants are essential energy sources for rockets and other aerospace vehicles,and improvements in their performance have significant implications for the aerospace industry.The application of additive manufa...Solid propellants are essential energy sources for rockets and other aerospace vehicles,and improvements in their performance have significant implications for the aerospace industry.The application of additive manufacturing(AM)in the production of solid propellants promises a substantial leap in the design and fabrication of solid propellant grains.This review summarizes recent research on AM techniques for solid propellant manufacturing,evaluates current applications,and explores development trends.This review highlights that AM technology for solid propellants offers unparalleled advantages in terms of propellant design flexibility and functional gradient loading compared with traditional processes.This study presents a new perspective for the future manufacturing of intelligent and controllable solid propulsion systems.展开更多
In the background of carbon neutrality,monolithic ceramic catalysts are universally used in energy conversion and chemical catalysis due to the high heat and mass transfer efficiencies,low bed pressures,and scalabilit...In the background of carbon neutrality,monolithic ceramic catalysts are universally used in energy conversion and chemical catalysis due to the high heat and mass transfer efficiencies,low bed pressures,and scalability through modular design.However,traditional manufacturing processes are limited by mold dependence,organic solvent toxicity,and insufficient molding capability for complex structures,resulting in difficulty achieving precise regulation of cross-scale pores.Additive manufacturing(AM)technology employs a digital layered molding strategy to achieve the cross-scale structural regulation of catalysts from macroscopic flow channels to mesopores and micropores.This paper summarizes recent advances in the structural design of monolithic catalysts enabled by AM technologies and highlights their emerging applications in catalytic processes.Structurally,AM-fabricated monoliths have been effectively employed in key chemical reactions such as fuel reforming,CO_(2)conversion,biofuel synthesis.Strategies such as geometrical topology optimization,multi-scale pore synergy,biomimetic structural design,and functional gradient integration have been utilized to enhance heat and mass transport,reduce pressure drops,and improve overall catalytic performance.By overcoming the limitations of traditional catalysts,AM technologies create a new paradigm for addressing the longstanding challenge of coupling mass transfer with reaction kinetics.This approach provides a feasible pathway for driving both theoretical innovation and practical implementation of high-efficiency catalytic systems.展开更多
Continuous monitoring of biosignals is essential for advancing early disease detection,personalized treatment,and health management.Flexible electronics,capable of accurately monitoring biosignals in daily life,have g...Continuous monitoring of biosignals is essential for advancing early disease detection,personalized treatment,and health management.Flexible electronics,capable of accurately monitoring biosignals in daily life,have garnered considerable attention due to their softness,conformability,and biocompatibility.However,several challenges remain,including imperfect skin-device interfaces,limited breathability,and insufficient mechanoelectrical stability.On-skin epidermal electronics,distinguished by their excellent conformability,breathability,and mechanoelectrical robustness,offer a promising solution for high-fidelity,long-term health monitoring.These devices can seamlessly integrate with the human body,leading to transformative advancements in future personalized healthcare.This review provides a systematic examination of recent advancements in on-skin epidermal electronics,with particular emphasis on critical aspects including material science,structural design,desired properties,and practical applications.We explore various materials,considering their properties and the corresponding structural designs developed to construct high-performance epidermal electronics.We then discuss different approaches for achieving the desired device properties necessary for long-term health monitoring,including adhesiveness,breathability,and mechanoelectrical stability.Additionally,we summarize the diverse applications of these devices in monitoring biophysical and physiological signals.Finally,we address the challenges facing these devices and outline future prospects,offering insights into the ongoing development of on-skin epidermal electronics for long-term health monitoring.展开更多
Tilted metasurface nanostructures,with excellent physical properties and enormous application potential,pose an urgent need for manufacturing methods.Here,electric-field-driven generative-nanoimprinting technique is p...Tilted metasurface nanostructures,with excellent physical properties and enormous application potential,pose an urgent need for manufacturing methods.Here,electric-field-driven generative-nanoimprinting technique is proposed.The electric field applied between the template and the substrate drives the contact,tilting,filling,and holding processes.By accurately controlling the introduced included angle between the flexible template and the substrate,tilted nanostructures with a controllable angle are imprinted onto the substrate,although they are vertical on the template.By flexibly adjusting the electric field intensity and the included angle,large-area uniform-tilted,gradient-tilted,and high-angle-tilted nanostructures are fabricated.In contrast to traditional replication,the morphology of the nanoimprinting structure is extended to customized control.This work provides a cost-effective,efficient,and versatile technology for the fabrication of various large-area tilted metasurface structures.As an illustration,a tilted nanograting with a high coupling efficiency is fabricated and integrated into augmented reality displays,demonstrating superior imaging quality.展开更多
With ever-increasing market competition and advances in technology, more and more countries are prioritizing advanced manufacturing technology as their top priority for economic growth. Germany announced the Industry ...With ever-increasing market competition and advances in technology, more and more countries are prioritizing advanced manufacturing technology as their top priority for economic growth. Germany announced the Industry 4.0 strategy in 2013. The US government launched the Advanced Manufacturing Partnership （AMP） in 2011 and the National Network for Manufacturing Innovation （NNMI） in 2014. Most recently, the Manufacturing USA initiative was officially rolled out to further ＂leverage existing resources... to nurture manufacturing innovation and accelerate commercialization＂ by fostering close collaboration between industry, academia, and government partners. In 2015, the Chinese government officially published a 10- year plan and roadmap toward manufacturing： Made in China 2025. In all these national initiatives, the core technology development and implementation is in the area of advanced manufacturing systems. A new manufacturing paradigm is emerging, which can be characterized by two unique features： integrated manufacturing and intelligent manufacturing. This trend is in line with the progress of industrial revolutions, in which higher efficiency in production systems is being continuously pursued. To this end, 10 major technologies can be identified for the new manufacturing paradigm. This paper describes the rationales and needs for integrated and intelligent manufacturing （i2M） systems. Related technologies from different fields are also described. In particular, key technological enablers, such as the Intemet of Things and Services （IoTS）, cyber-physical systems （CPSs）, and cloud computing are discussed. Challenges are addressed with applica- tions that are based on commercially available platforms such as General Electric （GE）＇s Predix and PTC＇s ThingWorx.展开更多
The information transmission path optimization(ITPO) can often a ect the e ciency and accuracy of remanufactur?ing service. However, there is a greater degree of uncertainty and complexity in information transmission ...The information transmission path optimization(ITPO) can often a ect the e ciency and accuracy of remanufactur?ing service. However, there is a greater degree of uncertainty and complexity in information transmission of remanu?facturing service system, which leads to a critical need for designing planning models to deal with this added uncer?tainty and complexity. In this paper, a three?dimensional(3D) model of remanufacturing service information network for information transmission is developed, which combines the physic coordinate and the transmitted properties of all the devices in the remanufacturing service system. In order to solve the basic ITPO in the 3D model, an improved 3D ant colony algorithm(Improved AC) was put forward. Moreover, to further improve the operation e ciency of the algorithm, an improved ant colony?genetic algorithm(AC?GA) that combines the improved AC and genetic algorithm was developed. In addition, by taking the transmission of remanufacturing service demand information of certain roller as example, the e ectiveness of AC?GA algorithm was analyzed and compared with that of improved AC, and the results demonstrated that AC?GA algorithm was superior to AC algorithm in aspects of information transmission delay, information transmission cost, and rate of information loss.展开更多
The method of acquiring the real-time data has influenced the implementation of the manufacturing execution system （MES）. Accompanied with turning the MES into service-oriented manufacturing execution system （so-ME...The method of acquiring the real-time data has influenced the implementation of the manufacturing execution system （MES）. Accompanied with turning the MES into service-oriented manufacturing execution system （so-MES）, real-time e-quality tracking （e-QT）, in which real-time data are computed, has played more and more important roles in manufacturing. This paper presents an e-QT model through the study of real-time status data tracking and quality data collecting. An implementing architecture of the e-QT model is constructed on the basis of radio frequency identification devices （RFID） data-tracking network. In order to develop the e-QT system, some key enabling technologies, such as configuration, data collection, and data processing, etc, are studied. The relation schema between hardware is built for the RFID data-tracking network based on the configuration technique. Real-time data are sampled by using data collecting technique. Furthermore, real-time status and quality data in a shop-floor can be acquired in terms of using the real-time data computing method. Finally, a prototype system is developed and a running example is given so as to verify the feasibility of methods proposed in this paper. The proposed research provides effective e-quality tracking theoretical foundation through the use of RFID technology for the discrete manufacturing.展开更多
Infection is a major potential complication in the clinical treatment of bone injuries. Magnesium (Mg)-based composites are biodegradable and antibacterial biomaterials that have been employed to reduce infection foll...Infection is a major potential complication in the clinical treatment of bone injuries. Magnesium (Mg)-based composites are biodegradable and antibacterial biomaterials that have been employed to reduce infection following surgical implants. The aim of present study was to synthesize and in-vitro characterize Mg-based scaffolds containing silver for bone tissue engineering. Porous Mg-based scaffolds with four silver concentrations (i.e., 0, 0.5 wt.%, 1 wt.%, and 2 wt.%), denoted by Mg?Ca?Mn-Zn-xAg (MCMZ?xAg)(where x is the silver concentration), were fabricated by the space holder technique. The effects of silver concentration on pore architecture, mechanical properties, bioactivity, and zone of bacterial inhibition were investigated in-vitro. X-ray diffractometry (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM) and fluorescence microscopy were utilized to characterize the obtained scaffolds. In-vitro corrosion test results indicated that the MCMZ scaffolds with lower silver content were more resistant to corrosion than those enriched with higher amounts of silver. Examination of the antibacterial activity showed that the MCMZ?Ag scaffolds exhibited superb potential with respect to suppressing the growth of Escherichia coli (E. coli) and Staphylococcus aureus (S. aureus), in the inhibition zone around the MCMZ?Ag scaffolds, with increasing in the amount of incorporated silver;however, higher amounts of silver increased the cytotoxicity. Taken together, the results of this study demonstrate that the porous 0.5 wt.% Ag-containing scaffolds with interconnected pores, adequate mechanical properties, antibacterial activity, and cell adhesion are promising with respect to the repair and substitution of damaged and diseased bones.展开更多
Applying man-machine-environment system engineering(MMESE)in vessels is a method to improve the effectiveness of the interaction between equipment, environment, and humans for the purpose of advancing operating effici...Applying man-machine-environment system engineering(MMESE)in vessels is a method to improve the effectiveness of the interaction between equipment, environment, and humans for the purpose of advancing operating efficiency, performance, safety, and habitability of a vessel and its subsystems. In the following research, the life cycle of vessels was divided into 9 phases, and 15 research subjects were also identified from among these phases. The 15 subjects were systemized, and then the man-machine-environment engineering system application model for vessels was developed using the ICAM definition method 0 (IDEF0), which is a systematical modeling method. This system model bridges the gap between the data and information flow of every two associated subjects with the major basic research methods and approaches included, which brings the formerly relatively independent subjects together as a whole. The application of this systematic model should facilitate the application of man-machine-environment system engineering in vessels, especially at the conceptual and embodiment design phases. The managers and designers can deal with detailed tasks quickly and efficiently while reducing repetitive work.展开更多
In this study, large micron-sized Si C particles were fragmented via ball-milling process in the presence of iron and nickel powders, separately, to fabricate composite powders of Fe–Si C and Ni–Si C. Continuous fra...In this study, large micron-sized Si C particles were fragmented via ball-milling process in the presence of iron and nickel powders, separately, to fabricate composite powders of Fe–Si C and Ni–Si C. Continuous fracturing of brittle Si C powders leads to the formation of multi-modalsized Si C powders with size of from 50 nm to slightly higher than 10 lm after 36-h ball milling. The milled powders were then incorporated into the semisolid melt of A356 aluminum alloy to ease the incorporation of fine Si C particles by using iron and nickel as their carrier agents.The final as-cast composites were then extruded at 500 °C with a reduction ratio of 9:1. Lower-sized composite powders with slight agglomeration are obtained for the36-h milled Ni–Si C mixture compared to that of Fe–Si C powders, leading to incorporation of Si C particles into the melt with a lower size and suitable distribution for the Ni–Si C mixture. It is found that lower-sized composite particles could release the fine Si C particles into the melt more easily, while large agglomerated composite particles almost remain in its initial form, resulting in sites of stress concentration and low-strength aluminum matrix composites. Ultimate tensile strength(UTS) and yield strength(YS) values of 243 and 135 MPa, respectively, are obtained for the aluminum matrix composite in which nickel acts as the carrier of fine ceramic particles.展开更多
To improve the consistency of the adhesive amount dispensed by the time-pressure dispenser for semiconductor manufacturing, a non-Newtonian fluid flow rate model is developed to represent and estimate the adhesive amo...To improve the consistency of the adhesive amount dispensed by the time-pressure dispenser for semiconductor manufacturing, a non-Newtonian fluid flow rate model is developed to represent and estimate the adhesive amount dispensed in each cycle. Taking account of gas compressibility, an intelligent model-based control strategy is proposed to compensate the deviation of adhesive amount dispensed from the desired one. Both simulations and experiments show that the dispensing consistency is greatly improved by using the model-based control strategy developed in this paper.展开更多
Rapid cooling and solidification during laser additive manufacturing(LAM)can produce ultra-fine microstructure with higher strength.However,the non-uniform cell/grain structure can easily result in early stress concen...Rapid cooling and solidification during laser additive manufacturing(LAM)can produce ultra-fine microstructure with higher strength.However,the non-uniform cell/grain structure can easily result in early stress concentration and fracture during deformation,which remains a major challenge for the LAM field.Using Al-12Si as the model alloy,we employed the external static magnetic field(SMF)to modulate the laser powder bed fusion process(L-PBF),demonstrating a uniform microstructure with a refined cell structure.The mechanical properties show that the SMF can produce a combination of high tensile strength of 451.4±0.5 MPa and large uniform elongation of 10.4%±0.79%,which are superior to those of previously-reported Al-Si alloys with post-treatment or element alloying.The mechanism analysis based on multi-scale simulation reveals the determining role of SMF in rapid solidification,and this method is applicable to the microstructure control of other metallic materials during LAM.展开更多
Aluminum alloy is the most widely used light alloy at present.By combining different types of aluminum alloys,their functional properties can be expanded.In the present research,two components composed of 2319(Al-6.5C...Aluminum alloy is the most widely used light alloy at present.By combining different types of aluminum alloys,their functional properties can be expanded.In the present research,two components composed of 2319(Al-6.5Cu)and 5B06(Al-6.4Mg)dissimilar alloys were fabricated by wire and arc additive manufacturing(WAAM).The deposited component with the bottom half of 2319 and the top half of 5B06 exhibits better mechanical properties than its counterpart deposited vice versa.Its ultimate tensile strength,yield strength,and elongation are 258.5 MPa,139.3 MPa,and 5.6%,respectively,which are only slightly inferior to the mechanical properties of 2319 base metal.The results show that for both components,fracture occurred at a layer thickness above the interface layer during the tensile test,regardless of the deposition order.It appears that the thermal stress due to the long dwell time and the remelting of the S-AlCu Mg phase are the main factors promoting crack initiation.Depending on the deposition order,cracks propagate either along the aggregated pores or stripθ-AlCu phase distributed along the grain boundary.By analyzing the heat input and selecting the appropriate depositing order,the strength of WAAM dissimilar aluminum alloys can be effectively improved through the proper control of microstructure and internal defects.展开更多
文摘Polymer gears are increasingly replacing metal gears in applications with low to medium torque.Traditionally,polymer gears have been manufactured using injection molding,but additive manufacturing(AM)is becoming increasingly common.Among the different types of polymer gears,nylon gears are particularly popular.However,there is currently very limited understanding of the wear resistance of nylon gears and of the impact of the manufacturing method on gear wear performance.The aims of this work are(a)to study the wear process of nylon gears made using the conventional injection molding method and two popularly used AM methods,namely,fused deposition modeling and selective laser sintering,(b)to compare and understand the wear performance by monitoring the evolution of the gear surfaces of the teeth,and(c)to study the effect of wear on the gear dynamics by analyzing gearbox vibration signals.This article presents experimental work,data analysis of the wear processes using molding and image analysis techniques,as well as the vibration data collected during gear wear tests.It also provides key results and further insights into the wear performance of the tested nylon gears.The information gained in this study is useful for better understanding the degradation process of additively manufactured nylon gears.
基金supported by the National Natural Science Foundation of China(No.61904130)the Key Research and Development Program of Hubei Province(Nos.2023BAB122,2021BAA063,and 2020BAB084)the Key Laboratory of Coal Conversion and New Carbon Materials in Hubei Province(No.WKDM201907)for their invaluable support.
文摘Silicon(Si)anodes,with a theoretical specific capacity of 4200 mAh g^(-1),hold significant promise for the development of high-energy-density lithium-ion batteries(LIBs).However,practical applications are hindered by sluggish charge transfer kinetics,substantial volume expansion,and an unstable solid elec-trolyte interphase during cycling.To address these challenges,we propose a centimeter-scale Si anode design featuring a three-dimensional continuous network structure of Si nanowires(SiNWs)decorated with high-density Ag nanoparticles(Ag-SiNWs-Net)on both the surface and internally.This architecture effectively mitigates mechanical stress from Si volume changes through the high-aspect-ratio wire network.Additionally,the distribution of Ag nanoparticles on the Si induces electronic structure redistribution,generating built-in electric fields that accelerate charge transfer within the Si,significantly enhancing rate performance and cycling stability.The Ag-SiNWs-Net anode achieves a high reversible capacity of 3780.9 mAh g^(-1)at 0.1 A g^(-1),with an initial coulombic efficiency of 85.1%.Moreover,the energy density of full cells assembled with Ag-SiNWs-Net anodes and LiFePO4 cathodes can be pushed further up to 395.8 Wh kg^(-1).This study offers valuable insights and methodologies for the development of high-capacity and practical Si anodes-.
基金supported by National Natural Science Foundation of China(Grant No.52205413)National Key Research and Development Program(Grant No.2022YFB3806101)+1 种基金K C Wong Education FoundationThe Youth Innovation Team of Shaanxi Universities。
文摘In-space 3D printing is transforming the manufacturing paradigm of space structures from ground-based production to in-situ space manufacturing,effectively addressing the challenges of high costs,long response times,and structural size limitations associated with traditional rocket launches.This technology enables rapid on-orbit emergency repairs and significantly expands the geometric dimensions of space structures.High-performance polymers and their composites are widely used in in-space 3D printing,yet their implementation faces complex challenges posed by extreme space environmental conditions and limited energy or resources.This paper reviews the state-of-the-art in 3D printing of polymer and composites for on-orbit structure manufacturing.Based on existing research activities,the review focuses on three key aspects including the impact of extreme space environments on forming process and performance,innovative design and manufacturing methods for space structures,and on-orbit recycling and remanufacturing of raw materials.Some experiments that have already been conducted on-orbit and simulated experiments completed on the ground are systematically analyzed to provide a more comprehensive understanding of the constraints and objectives for on-orbit structure manufacturing.Furthermore,several perspectives requiring further research in future are proposed to facilitate the development of new in-space 3D printing technologies and space structures,thereby supporting increasingly advanced space exploration activities.
文摘Additive Manufacturing(AM)has significantly impacted the development of high-performance materials and structures,offering new possibilities for industries ranging from aerospace to biomedicine.This special issue features pioneering research that integrates AI-driven methods with AM,enabling the design and fabrication of complex,optimized structures with enhanced properties.
基金supported by the National Natural Science Foundation of China(Grants Nos.62104125and 62311530102)Shenzhen Science and Technology Program(Grant Nos.JCYJ20220530143013030 and JCYJ20240813111910014)+1 种基金Guangdong Innovative and Entrepreneurial Research Team Program(Grant No.2021ZT09L197)Tsinghua Shenzhen International Graduate School-Shenzhen Pengrui Young Faculty Program of Shenzhen Pengrui Foundation(Grant No.SZPR2023005)。
文摘The embodied artificial intelligence(EAI)is driving a significant transformation in robotics,enhancing their autonomy,efficiency and evolution ability.In this rapidly evolving technological landscape,robots need numerous sensors to realize high levels of perception,precision,safety,adaptability,and intelligence.Triboelectric and piezoelectric sensors address these needs by providing high sensitivity,flexibility,and the capability of self-powered sensing,leveraging the revolutionary nature of nanogenerators to convert mechanical energy into electrical energy on basis of Maxwell’s displacement current.These sensors surpass externally powered passive sensors by offering continuous operation,reduced maintenance,and the capability to function in remote or harsh environments.The integration of EAI with advanced nanogenerators sensors could position robotics to perform autonomously,efficiently,and safely,paving the way for innovative applications in various domains such as industrial automation,environmental monitoring,healthcare,and smart homes.In this paper,the fundamental theories,design,manufacturing,and applications of nanogenerators are comprehensively reviewed as afoundation of the advanced sensors for intelligent robotics in the new era,with three major application fields:sensing(including human–robot interaction,exteroceptive sensing and proprioceptive sensing),computing and actuating.Perspectives are addressed for nanogenerators systems in future development.
文摘Additive manufacturing(AM)technology has revolutionized engineering field by enabling the creation of intricate,high-performance structures that were once difficult or impossible to fabricate.This transformative technology has particularly advanced the development of metamaterials-engineered materials whose unique properties arise from their structure rather than composition-unlocking immense potential in fields ranging from aerospace to biomedical engineering.
基金supported by National Natural Science Foundation of China(Grant Nos.52476223,22038011)the Programme of Introducing Talents of Discipline to Universities(Grant No.B23025)+1 种基金K.C.Wong Education Foundation,Fundamental Research Funds for the Central Universities(Grant No.xzy012023074)the Innovation Capability Support Program of Shaanxi(Grant Nos.2023KJKXX-004,2022KXJ-126).
文摘Conventional powder/pellet-based systems used for mitigating the environmental challenges posed by CO_(2)emissions present inefficiencies in mass/heat transfer,pressure drop,and clogging.Monolithic adsorption materials have emerged as a promising alternative to such systems.Additive manufacturing(AM)enables precise structural optimization and active component control in monolithic adsorbents,enhancing the adsorption kinetics while minimizing mechanical wear.This review examines the progress in AM-driven CO_(2)adsorbent development,covering the following aspects:(1)fabrication techniques for monolithic adsorbents and key metrics for evaluating their mechanical and adsorption properties,(2)applications of AM methods(extrusion,coating,gel spinning,and 3D printing)under fixed-source and direct-air capture scenarios,and(3)integrated systems combining CO_(2)adsorption and conversion.However,balancing adsorption performance with mechanical strength is a critical challenge.The trade-off can be addressed through advanced AM strategies such as hybrid material architectures and computational design.Future advancements will hinge on hybrid AM techniques to decouple structural and functional demands,AI/ML-driven multi-objective optimization for pore structure refinement and stress distribution,and lifecycle sustainability analytics to reduce energy use and material waste.By synergizing these approaches,next-generation monolithic adsorbents can achieve high capacity,mechanical robustness,and cost-effectiveness,positioning AM as a scalable and sustainable platform for carbon capture technologies.
基金supported by National Key Research and Development Program of China(Grant.No.2022YFB4603102)Insight Action(Grant.No.AA5F41D0).
文摘Solid propellants are essential energy sources for rockets and other aerospace vehicles,and improvements in their performance have significant implications for the aerospace industry.The application of additive manufacturing(AM)in the production of solid propellants promises a substantial leap in the design and fabrication of solid propellant grains.This review summarizes recent research on AM techniques for solid propellant manufacturing,evaluates current applications,and explores development trends.This review highlights that AM technology for solid propellants offers unparalleled advantages in terms of propellant design flexibility and functional gradient loading compared with traditional processes.This study presents a new perspective for the future manufacturing of intelligent and controllable solid propulsion systems.
基金supported by the National Natural Science Foundation of China(Grant No.52405414)the China Postdoctoral Science Foundation(Grant No.2024M762580)+1 种基金Young Talent Fund of Xi'an Association for Science and Technology(Grant No.0959202513033)the Youth Innovation Team of Shaanxi Universities,and the Fundamental Research Funds for Central Universities.The authors gratefully acknowledge the support by the Instrumental Analysis Center of Xi’an Jiaotong University for sample characterization.
文摘In the background of carbon neutrality,monolithic ceramic catalysts are universally used in energy conversion and chemical catalysis due to the high heat and mass transfer efficiencies,low bed pressures,and scalability through modular design.However,traditional manufacturing processes are limited by mold dependence,organic solvent toxicity,and insufficient molding capability for complex structures,resulting in difficulty achieving precise regulation of cross-scale pores.Additive manufacturing(AM)technology employs a digital layered molding strategy to achieve the cross-scale structural regulation of catalysts from macroscopic flow channels to mesopores and micropores.This paper summarizes recent advances in the structural design of monolithic catalysts enabled by AM technologies and highlights their emerging applications in catalytic processes.Structurally,AM-fabricated monoliths have been effectively employed in key chemical reactions such as fuel reforming,CO_(2)conversion,biofuel synthesis.Strategies such as geometrical topology optimization,multi-scale pore synergy,biomimetic structural design,and functional gradient integration have been utilized to enhance heat and mass transport,reduce pressure drops,and improve overall catalytic performance.By overcoming the limitations of traditional catalysts,AM technologies create a new paradigm for addressing the longstanding challenge of coupling mass transfer with reaction kinetics.This approach provides a feasible pathway for driving both theoretical innovation and practical implementation of high-efficiency catalytic systems.
基金supported by National Natural Science Foundation of China(Grant Nos.52025055,52375576,52350349)Key Research and Development Program of Shaanxi(Program No.2022GXLH-01-12)+2 种基金Joint Fund of Ministry of Education for Equipment Pre-research(No.8091B03012304)Aeronautical Science Foundation of China(No.2022004607001)the Fundamental Research Funds for the Central Universities(No.xtr072024031).
文摘Continuous monitoring of biosignals is essential for advancing early disease detection,personalized treatment,and health management.Flexible electronics,capable of accurately monitoring biosignals in daily life,have garnered considerable attention due to their softness,conformability,and biocompatibility.However,several challenges remain,including imperfect skin-device interfaces,limited breathability,and insufficient mechanoelectrical stability.On-skin epidermal electronics,distinguished by their excellent conformability,breathability,and mechanoelectrical robustness,offer a promising solution for high-fidelity,long-term health monitoring.These devices can seamlessly integrate with the human body,leading to transformative advancements in future personalized healthcare.This review provides a systematic examination of recent advancements in on-skin epidermal electronics,with particular emphasis on critical aspects including material science,structural design,desired properties,and practical applications.We explore various materials,considering their properties and the corresponding structural designs developed to construct high-performance epidermal electronics.We then discuss different approaches for achieving the desired device properties necessary for long-term health monitoring,including adhesiveness,breathability,and mechanoelectrical stability.Additionally,we summarize the diverse applications of these devices in monitoring biophysical and physiological signals.Finally,we address the challenges facing these devices and outline future prospects,offering insights into the ongoing development of on-skin epidermal electronics for long-term health monitoring.
基金supported by National Natural Science Foundation of China(No.52025055 and 52275571)Basic Research Operation Fund of China(No.xzy012024024).
文摘Tilted metasurface nanostructures,with excellent physical properties and enormous application potential,pose an urgent need for manufacturing methods.Here,electric-field-driven generative-nanoimprinting technique is proposed.The electric field applied between the template and the substrate drives the contact,tilting,filling,and holding processes.By accurately controlling the introduced included angle between the flexible template and the substrate,tilted nanostructures with a controllable angle are imprinted onto the substrate,although they are vertical on the template.By flexibly adjusting the electric field intensity and the included angle,large-area uniform-tilted,gradient-tilted,and high-angle-tilted nanostructures are fabricated.In contrast to traditional replication,the morphology of the nanoimprinting structure is extended to customized control.This work provides a cost-effective,efficient,and versatile technology for the fabrication of various large-area tilted metasurface structures.As an illustration,a tilted nanograting with a high coupling efficiency is fabricated and integrated into augmented reality displays,demonstrating superior imaging quality.
文摘With ever-increasing market competition and advances in technology, more and more countries are prioritizing advanced manufacturing technology as their top priority for economic growth. Germany announced the Industry 4.0 strategy in 2013. The US government launched the Advanced Manufacturing Partnership （AMP） in 2011 and the National Network for Manufacturing Innovation （NNMI） in 2014. Most recently, the Manufacturing USA initiative was officially rolled out to further ＂leverage existing resources... to nurture manufacturing innovation and accelerate commercialization＂ by fostering close collaboration between industry, academia, and government partners. In 2015, the Chinese government officially published a 10- year plan and roadmap toward manufacturing： Made in China 2025. In all these national initiatives, the core technology development and implementation is in the area of advanced manufacturing systems. A new manufacturing paradigm is emerging, which can be characterized by two unique features： integrated manufacturing and intelligent manufacturing. This trend is in line with the progress of industrial revolutions, in which higher efficiency in production systems is being continuously pursued. To this end, 10 major technologies can be identified for the new manufacturing paradigm. This paper describes the rationales and needs for integrated and intelligent manufacturing （i2M） systems. Related technologies from different fields are also described. In particular, key technological enablers, such as the Intemet of Things and Services （IoTS）, cyber-physical systems （CPSs）, and cloud computing are discussed. Challenges are addressed with applica- tions that are based on commercially available platforms such as General Electric （GE）＇s Predix and PTC＇s ThingWorx.
基金National Natural Science Foundation of China(Grant Nos.51805385,71471143)Hubei Provincial Natural Science Foundation of China(Grant No.2018CFB265)Center for Service Science and Engineering of Wuhan University of Science and Technology(Grant No.CSSE2017KA04)
文摘The information transmission path optimization(ITPO) can often a ect the e ciency and accuracy of remanufactur?ing service. However, there is a greater degree of uncertainty and complexity in information transmission of remanu?facturing service system, which leads to a critical need for designing planning models to deal with this added uncer?tainty and complexity. In this paper, a three?dimensional(3D) model of remanufacturing service information network for information transmission is developed, which combines the physic coordinate and the transmitted properties of all the devices in the remanufacturing service system. In order to solve the basic ITPO in the 3D model, an improved 3D ant colony algorithm(Improved AC) was put forward. Moreover, to further improve the operation e ciency of the algorithm, an improved ant colony?genetic algorithm(AC?GA) that combines the improved AC and genetic algorithm was developed. In addition, by taking the transmission of remanufacturing service demand information of certain roller as example, the e ectiveness of AC?GA algorithm was analyzed and compared with that of improved AC, and the results demonstrated that AC?GA algorithm was superior to AC algorithm in aspects of information transmission delay, information transmission cost, and rate of information loss.
基金supported by Natinoal Basic Research Program of China (973 Program, Grant No. 2011CB706805)National Natural Science Foundation of China (Grant No. 50875204)
文摘The method of acquiring the real-time data has influenced the implementation of the manufacturing execution system （MES）. Accompanied with turning the MES into service-oriented manufacturing execution system （so-MES）, real-time e-quality tracking （e-QT）, in which real-time data are computed, has played more and more important roles in manufacturing. This paper presents an e-QT model through the study of real-time status data tracking and quality data collecting. An implementing architecture of the e-QT model is constructed on the basis of radio frequency identification devices （RFID） data-tracking network. In order to develop the e-QT system, some key enabling technologies, such as configuration, data collection, and data processing, etc, are studied. The relation schema between hardware is built for the RFID data-tracking network based on the configuration technique. Real-time data are sampled by using data collecting technique. Furthermore, real-time status and quality data in a shop-floor can be acquired in terms of using the real-time data computing method. Finally, a prototype system is developed and a running example is given so as to verify the feasibility of methods proposed in this paper. The proposed research provides effective e-quality tracking theoretical foundation through the use of RFID technology for the discrete manufacturing.
基金partial financial support to this research from the Saskatchewan Health Research Foundation (SHRF)
文摘Infection is a major potential complication in the clinical treatment of bone injuries. Magnesium (Mg)-based composites are biodegradable and antibacterial biomaterials that have been employed to reduce infection following surgical implants. The aim of present study was to synthesize and in-vitro characterize Mg-based scaffolds containing silver for bone tissue engineering. Porous Mg-based scaffolds with four silver concentrations (i.e., 0, 0.5 wt.%, 1 wt.%, and 2 wt.%), denoted by Mg?Ca?Mn-Zn-xAg (MCMZ?xAg)(where x is the silver concentration), were fabricated by the space holder technique. The effects of silver concentration on pore architecture, mechanical properties, bioactivity, and zone of bacterial inhibition were investigated in-vitro. X-ray diffractometry (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM) and fluorescence microscopy were utilized to characterize the obtained scaffolds. In-vitro corrosion test results indicated that the MCMZ scaffolds with lower silver content were more resistant to corrosion than those enriched with higher amounts of silver. Examination of the antibacterial activity showed that the MCMZ?Ag scaffolds exhibited superb potential with respect to suppressing the growth of Escherichia coli (E. coli) and Staphylococcus aureus (S. aureus), in the inhibition zone around the MCMZ?Ag scaffolds, with increasing in the amount of incorporated silver;however, higher amounts of silver increased the cytotoxicity. Taken together, the results of this study demonstrate that the porous 0.5 wt.% Ag-containing scaffolds with interconnected pores, adequate mechanical properties, antibacterial activity, and cell adhesion are promising with respect to the repair and substitution of damaged and diseased bones.
基金Supported by the Fundamental Research Program of CSTIND under Grant No.GF2007004Harbin Engineering University Central Foundation under Grant No.HEUCF100718
文摘Applying man-machine-environment system engineering(MMESE)in vessels is a method to improve the effectiveness of the interaction between equipment, environment, and humans for the purpose of advancing operating efficiency, performance, safety, and habitability of a vessel and its subsystems. In the following research, the life cycle of vessels was divided into 9 phases, and 15 research subjects were also identified from among these phases. The 15 subjects were systemized, and then the man-machine-environment engineering system application model for vessels was developed using the ICAM definition method 0 (IDEF0), which is a systematical modeling method. This system model bridges the gap between the data and information flow of every two associated subjects with the major basic research methods and approaches included, which brings the formerly relatively independent subjects together as a whole. The application of this systematic model should facilitate the application of man-machine-environment system engineering in vessels, especially at the conceptual and embodiment design phases. The managers and designers can deal with detailed tasks quickly and efficiently while reducing repetitive work.
基金financially supported by the Iran National Science Foundation (No. 91002190)
文摘In this study, large micron-sized Si C particles were fragmented via ball-milling process in the presence of iron and nickel powders, separately, to fabricate composite powders of Fe–Si C and Ni–Si C. Continuous fracturing of brittle Si C powders leads to the formation of multi-modalsized Si C powders with size of from 50 nm to slightly higher than 10 lm after 36-h ball milling. The milled powders were then incorporated into the semisolid melt of A356 aluminum alloy to ease the incorporation of fine Si C particles by using iron and nickel as their carrier agents.The final as-cast composites were then extruded at 500 °C with a reduction ratio of 9:1. Lower-sized composite powders with slight agglomeration are obtained for the36-h milled Ni–Si C mixture compared to that of Fe–Si C powders, leading to incorporation of Si C particles into the melt with a lower size and suitable distribution for the Ni–Si C mixture. It is found that lower-sized composite particles could release the fine Si C particles into the melt more easily, while large agglomerated composite particles almost remain in its initial form, resulting in sites of stress concentration and low-strength aluminum matrix composites. Ultimate tensile strength(UTS) and yield strength(YS) values of 243 and 135 MPa, respectively, are obtained for the aluminum matrix composite in which nickel acts as the carrier of fine ceramic particles.
基金This work was supported by National Natural Science Foundation of China (No.50390063,50390064)the National Basic Research Program of China (973 Program) (No.2003CB716207).
文摘To improve the consistency of the adhesive amount dispensed by the time-pressure dispenser for semiconductor manufacturing, a non-Newtonian fluid flow rate model is developed to represent and estimate the adhesive amount dispensed in each cycle. Taking account of gas compressibility, an intelligent model-based control strategy is proposed to compensate the deviation of adhesive amount dispensed from the desired one. Both simulations and experiments show that the dispensing consistency is greatly improved by using the model-based control strategy developed in this paper.
基金the National Key Research and Development Program of China(No.2019YFA0705300,2021YFB3702502)the National Natural Science Foundation of China(Nos.52001191,52127807,52271035)+4 种基金Natural Science Foundation of Shanghai(No.23ZR1421500)SPMI Project from Shanghai Academy of Spaceflight Technology(No.SPMI2022-06)Independent Research Project of State Key Laboratory of Advanced Special Steel,Shanghai Key Laboratory of Advanced FerrometallurgyShanghai University(No.SKLASS 2022-Z10)the Science and Technology Commission of Shanghai Municipality(No.19DZ2270200).
文摘Rapid cooling and solidification during laser additive manufacturing(LAM)can produce ultra-fine microstructure with higher strength.However,the non-uniform cell/grain structure can easily result in early stress concentration and fracture during deformation,which remains a major challenge for the LAM field.Using Al-12Si as the model alloy,we employed the external static magnetic field(SMF)to modulate the laser powder bed fusion process(L-PBF),demonstrating a uniform microstructure with a refined cell structure.The mechanical properties show that the SMF can produce a combination of high tensile strength of 451.4±0.5 MPa and large uniform elongation of 10.4%±0.79%,which are superior to those of previously-reported Al-Si alloys with post-treatment or element alloying.The mechanism analysis based on multi-scale simulation reveals the determining role of SMF in rapid solidification,and this method is applicable to the microstructure control of other metallic materials during LAM.
基金the National Natural Science Foundation of China(No.51805415)the China Postdoctoral Science Foundation(No.2019M663682)the Open Fund of the State Key Laboratory for Mechanical Behavior of Materials(No.20212311)。
文摘Aluminum alloy is the most widely used light alloy at present.By combining different types of aluminum alloys,their functional properties can be expanded.In the present research,two components composed of 2319(Al-6.5Cu)and 5B06(Al-6.4Mg)dissimilar alloys were fabricated by wire and arc additive manufacturing(WAAM).The deposited component with the bottom half of 2319 and the top half of 5B06 exhibits better mechanical properties than its counterpart deposited vice versa.Its ultimate tensile strength,yield strength,and elongation are 258.5 MPa,139.3 MPa,and 5.6%,respectively,which are only slightly inferior to the mechanical properties of 2319 base metal.The results show that for both components,fracture occurred at a layer thickness above the interface layer during the tensile test,regardless of the deposition order.It appears that the thermal stress due to the long dwell time and the remelting of the S-AlCu Mg phase are the main factors promoting crack initiation.Depending on the deposition order,cracks propagate either along the aggregated pores or stripθ-AlCu phase distributed along the grain boundary.By analyzing the heat input and selecting the appropriate depositing order,the strength of WAAM dissimilar aluminum alloys can be effectively improved through the proper control of microstructure and internal defects.
