Among their several unique properties,the high electrical conductivity and mechanical strength of carbon nanofibers make them suitable for applications such as catalyst support for fuel cells,flexible electrode materi...Among their several unique properties,the high electrical conductivity and mechanical strength of carbon nanofibers make them suitable for applications such as catalyst support for fuel cells,flexible electrode materials for secondary batteries,and sensors.However,their performance requires improvement for practical applications.Several methods have been pursued to achieve this,such as growing carbon nanotubes from carbon nanofibers;however,the transition metal catalyst used to grow carbon nanotubes causes problems,including side reactions.This study attempts to address this issue by growing numerous branched carbon nanofibers from the main carbon nanofibers using alkali metals.Excellent electrical conductivity is achieved by growing densely branched carbon nanofibers.Consequently,a current collector,binder,and conductive material-free anode material is realized,exhibiting excellent electrochemical performance compared with existing carbon nanofibers.The proposed method is expected to be a powerful tool for secondary batteries and have broad applicability to various fields.展开更多
The simulation field became essential in designing or developing new casting products and in improving manufacturing processes within limited time, because it can help us to simulate the nature of processing, so that ...The simulation field became essential in designing or developing new casting products and in improving manufacturing processes within limited time, because it can help us to simulate the nature of processing, so that developers can make ideal casting designs. To take the prior occupation at commercial simulation market, so many development groups in the world are doing their every effort. They already reported successful stories in manufacturing fields by developing and providing the high performance simulation technologies for multipurpose. But they all run at powerful desk-side computers by well-trained experts mainly, so that it is hard to diffuse the scientific designing concept to newcomers in casting field. To overcome upcoming problems in scientific casting designs, we utilized information technologies and full-matured hardware backbones to spread out the effective and scientific casting design mind, and they all were integrated into Simulation Portal on the web. It professes scientific casting design on the NET including ubiquitous access way represented by ＂Anyone, Anytime, Anywhere＂ concept for casting designs.展开更多
For Al 6k21-T4 overlap weld joint,the shear-tensile strength by using the weaving laser was improved as compared to the case of linear laser.For the specimen of low strength,the porosity was distributed continuously a...For Al 6k21-T4 overlap weld joint,the shear-tensile strength by using the weaving laser was improved as compared to the case of linear laser.For the specimen of low strength,the porosity was distributed continuously along the intersection between the plates and fusion line.However,for the optimized welding condition,large oval-shaped porosities were located only in the advancing track of the concave part.Therefore,the continuity of cracks and porosities played a key role to determine the strength.And,the weaving width was also the important parameter to control the strength.Furthermore,the concave part had more significant hot and cold cracking in the weld and heat-affected zone（HAZ）,respectively,than the convex part.展开更多
Thick electrodes can substantially enhance the overall energy density of batteries.However,insufficient wettability of aqueous electrolytes toward electrodes with conventional hydrophobic binders severely limits utili...Thick electrodes can substantially enhance the overall energy density of batteries.However,insufficient wettability of aqueous electrolytes toward electrodes with conventional hydrophobic binders severely limits utilization of active materials with increasing the thickness of electrodes for aqueous batteries,resulting in battery performance deterioration with a reduced capacity.Here,we demonstrate that controlling the hydrophilicity of the thicker electrodes is critical to enhancing the overall energy density of batteries.Hydrophilic binders are synthesized via a simple sulfonation process of conventional polyvinylidene fluoride binders,considering physicochemical properties such as mechanical properties and adhesion.The introduction of abundant sulfonate groups of binders(i)allows fast and sufficient electrolyte wetting,and(ii)improves ionic conduction in thick electrodes,enabling a significant increase in reversible capacities under various current densities.Further,the sulfonated binder effectively inhibits the dissolution of cathode materials in reactive aqueous electrolytes.Overall,our findings significantly enhance the energy density and contribute to the development of practical zinc-ion batteries.展开更多
In this study, residual stresses in heat treated specimen were measured by using ESPI (Electronic Speckle-Pattern Interferometry) combined with the hole-drilling method.The specimen, made of SUS 304 austenitic stainle...In this study, residual stresses in heat treated specimen were measured by using ESPI (Electronic Speckle-Pattern Interferometry) combined with the hole-drilling method.The specimen, made of SUS 304 austenitic stainless steel, was quenched and water cooled to room temperature.Numerical simulation using a hybrid FDM/FEM package was also carried out to simulate the heat treatment process.As a result, the thermal stress fields were obtained from both the experiment and the numerical simulation.By comparision of stress fields, results from the experimental method and numerical simulation well agreed to each other, therefore, it is proved that the presented experimental method is applicable and reliable for heat treatment induced residual stress measurement.展开更多
Critical cooling rate to avoid carbide precipitation during quenching of austenitic manganese steel was investigated by means of optical microscopy,image analyzer and numerical analysis.An efficient heat treatment ana...Critical cooling rate to avoid carbide precipitation during quenching of austenitic manganese steel was investigated by means of optical microscopy,image analyzer and numerical analysis.An efficient heat treatment analysis program including temperature-dependent material properties was developed for the prediction of cooling rate and probability of carbide precipitation during quenching by finite difference method.Time-dependent heat transfer coefficient was adopted to achieve more precise results.Area ratio of carbide precipitation was measured by image analyzer to determine the critical point of carbide precipitation.Temperature-dependent critical cooling rate at that point was calculated by the developed numerical program.Finally,the probability of carbide precipitation on the whole area of specimen can be predicted by the proposed numerical program and the numerical result of a specimen was compared with the experimental result.展开更多
Solidif ication and f luid f low analysis using computer simulation is a current common practice. There is also a high demand for thermal stress analysis in the casting process because casting engineers want to contro...Solidif ication and f luid f low analysis using computer simulation is a current common practice. There is also a high demand for thermal stress analysis in the casting process because casting engineers want to control the defects related to thermal stresses, such as large deformation and crack generation during casting. The riser system is an essential part of preventing the shrinkage defects in the casting process, and it has a great inf luence on thermal phenomena. The analysis domain is dramatically expanded by attaching the riser system to a casting product due to its large volume, and it makes FEM mesh generation diff icult. However, it is diff icult to study and solve the above proposed problem caused by riser system using traditional analysis methods which use single numerical method such as FEM or FDM. In this paper, some research information is presented on the effects of the riser system on thermal stress analysis using a FDM/FEM hybrid method in the casting process simulation. The results show the optimal conditions for stress analysis of the riser model in order to save computation time and memory resources.展开更多
Friction stir processing of AA6061-T4 alloy with SiC particles was successfully carried out.SiC particles were uniformly dispersed into an AA6061-T4 matrix.Also SiC particles promoted the grain refinement of the AA606...Friction stir processing of AA6061-T4 alloy with SiC particles was successfully carried out.SiC particles were uniformly dispersed into an AA6061-T4 matrix.Also SiC particles promoted the grain refinement of the AA6061-T4 matrix by FSP.The mean grain size of the stir zone (SZ) with the SiC particles was obviously smaller than that of the stir zone without the SiC particles.The microhardness of the SZ with the SiC particles reached about HV80 due to the grain refinement and the distribution of the SiC particles.展开更多
In the field of casting flow simulation, the application of body-fitted coordinate(BFC) has not been widely used due to the difficulty and low efficiency of grid generation, despite the availability of good quality an...In the field of casting flow simulation, the application of body-fitted coordinate(BFC) has not been widely used due to the difficulty and low efficiency of grid generation, despite the availability of good quality analysis results. Cartesian coordinates, on the other hand, have been used predominantly in casting process simulations because of their relatively easy and fast grid generation. However, Cartesian grid systems cannot obtain accurate results because they cannot express the geometries properly. In this study, Cut Cell method was applied to solve this problem. The three-dimensional incompressible viscous governing equation was analyzed using a function defined for the volume and area of the casting in the cutting cell. Using the Cut Cell method, accurate flow analysis results were also obtained in the Cartesian grid systems. The tests of simple shape and the applications of actual casting product have been tried with Cut Cell method.展开更多
The purpose of this study is to improve the surface properties of austenitic stainless steel using the double-folded electrode screen plasma nitriding (SPN) process. In general, the S-phase is well-known for its excel...The purpose of this study is to improve the surface properties of austenitic stainless steel using the double-folded electrode screen plasma nitriding (SPN) process. In general, the S-phase is well-known for its excellent properties such as improved hardness and wear resistance along with sustained corrosion resistance. The concentrated nitrogen via SPN process was injected to form S-phase with time at 713 K. This study was carried out under the conditions of 44 at% of nitrogen injection, which was higher than 25 at% known as the condition of no precipitation of S-phase formed by the SPN process, and 20 K higher than the maximum temperature without precipitation phase. The hardness analysis of stainless steel sample treated by the SPN process at 713 K showed a much higher value than the typical nitriding hardness at a depth of lower nitrogen than the maximum nitrogen concentration. The SPN 20 hr treated specimen showed the average value of 2339 HV while 40 hr showed the average value of 2215 HV. The result is attributed to the concentrated nitrogen formed in the SPN process reacting with the alloying elements contained in the base material to form fine precipitates, thus producing a synergy effect of the extreme hardening effect;that is, the movement of precipitates and dislocations due to the GP-zone (Guinier-Preston zone).展开更多
We observe the influence of AI occupancies in Li sites on the formation process of the garnet solid elec- trolyte of Li_7La_3Zr_2O_12 （LLZO）. A direct incorporation of AI is first promoted in a Li-insufficient garne...We observe the influence of AI occupancies in Li sites on the formation process of the garnet solid elec- trolyte of Li_7La_3Zr_2O_12 （LLZO）. A direct incorporation of AI is first promoted in a Li-insufficient garnet solid electrolyte during the calcination process of 850 ℃ and then the cubic phase of LLZO is obtained after successive annealing step of 1000 ℃. Comparing to pristine LLZO, AI incorporated LLZO shows less formation of Li_2CO_3, keeping crystallographic and physicochemical properties. This AI incorporation im- proves both the ionic conductivity and interfacial resistance to poisoning procedure.展开更多
A reliability of flip-chip bonded die as a function of anisotropic conductive paste (ACP) hybrid materials, bonding conditions, and antenna pattern materials was investigated during the assembly of radio frequency ide...A reliability of flip-chip bonded die as a function of anisotropic conductive paste (ACP) hybrid materials, bonding conditions, and antenna pattern materials was investigated during the assembly of radio frequency identification(RFID) inlay. The optimization condition for flip-chip bonding was determined from the behavior of bonding strength. Under the optimized condition, the shear strength for the antenna printed with paste-type Ag ink was larger than that for Cu antenna. Furthermore, an identification distance was varied from the antenna materials. Comparing with the Ag antenna pattern, the as-bonded die on Cu antenna showed a larger distance of identification. However, the long-term reliability of inlay using the Cu antenna was decreased significantly as a function of aging time at room temperature because of the bended shape of Cu antenna formed during the flip-chip bonding process.展开更多
A facile method was introduced and demonstrated to synthesize zinc oxide(ZnO) nanorods(NRs) as an electron transporting layer(ETL) for organic solar cells(OSCs).Hydrothermal synthesis of the NRs showed a constant grow...A facile method was introduced and demonstrated to synthesize zinc oxide(ZnO) nanorods(NRs) as an electron transporting layer(ETL) for organic solar cells(OSCs).Hydrothermal synthesis of the NRs showed a constant growth rate of 5.5 nm min-1 from germination to sub-micrometer length.The properties were characterized using scanning electron microscopy(SEM),transmission electron microscopy(TEM),absorption spectrophotometry and so on.Based on these measurements,the germinant growth mechanism and its corresponding orientation characteristics were investigated.As an ETL of the OSCs,ZnO NRs enhance the charge extraction from the active layer due to their increased interfacial surface area,but there is an optimal length because of the shunt path formation and UV absorption of long ZnO NRs.As a re sult,the OSC with the ZnO NRs as ETL shows power conversion efficiency(PCE) up to 6.2%.The J-V characteristics and incident photon-to-current conversion efficiency(IPCE) measurement also reveal that the efficiency enhancement is an assembly of individual results from optical,physical and electrical characteristic of the ZnO NRs.展开更多
Construction of integrated database including casting shapes with their casting design, technical knowledge, and thermophysical properties of the casting alloys were introduced in the present study. Recognition tech- ...Construction of integrated database including casting shapes with their casting design, technical knowledge, and thermophysical properties of the casting alloys were introduced in the present study. Recognition tech- nique for casting design by industrial computer tomography was used for the construction of shape database. Technical knowledge of the casting processes such as ferrous and non-ferrous alloys and their manufacturing process of the castings were accumulated and the search engine for the knowledge was developed. Database of thermophysical properties of the casting alloys were obtained via the experimental study, and the properties were used for the in-house computer simulation of casting process. The databases were linked with intelligent casting expert system developed in center for e-design, KITECH. It is expected that the databases can help non casting experts to devise the casting and its process. Various examples of the application by using the databases were shown in the present study.展开更多
In this paper, a Cartesian grid method with cut cell has been developed to simulate mold filling of casting process. Cut cells at the cast-mold interface are generated on the Cartesian grid. With the boundary cut cell...In this paper, a Cartesian grid method with cut cell has been developed to simulate mold filling of casting process. Cut cells at the cast-mold interface are generated on the Cartesian grid. With the boundary cut cells, a special treatment is necessary. That is Cartesian grid method with cut cell. A simple shape was tested and the cut cell method was compared with the traditional one on Cartesian grids. And, a developed method was applied to the real casting product simulation. Cartesian grid system causes momentum loss and unsound fluid flow patterns because of inaccurate generation of meshes. These problems have been improved by using cut cell method.展开更多
An active device using electromagnetic forces was constructed and examined for the purpose of minimizing the resonance in air mounts of clean rooms. The air mounts are vulnerable to low-frequency resonance due to heav...An active device using electromagnetic forces was constructed and examined for the purpose of minimizing the resonance in air mounts of clean rooms. The air mounts are vulnerable to low-frequency resonance due to heavy weight and low stiffness. A hybrid structure of the active device, composed of pneumatic and electromagnetic parts, was developed and tested. The pneumatic parts in the device support heavy weights under the air mounts, and the electromagnetic parts reduce the resonance. The electromagnetic parts are composed of dual stators and an armature, which surround the pneumatic parts. The resonance can decrease when electromagnetic forces are generated in the gaps between the stators and the armature. Four active devices were installed under a 3-ton surface plate for a vibration test apparatus. The vibration was detected by eddy-current sensors. Discrete P Control logic was based on displacement, and embedded in a C6713 DSP. The results from impact tests show that the peak magnitude in the resonance frequency can be reduced to –10 dB.展开更多
17-4 precipitation-hardened(PH)stainless steel(SS)exhibits high strength and good corrosion resistance via Cu-precipitation hardening.Unlike conventional wrought 17-4PH SS,Cu segregation andε-Cu pre-cipitates are obs...17-4 precipitation-hardened(PH)stainless steel(SS)exhibits high strength and good corrosion resistance via Cu-precipitation hardening.Unlike conventional wrought 17-4PH SS,Cu segregation andε-Cu pre-cipitates are observed in additively manufactured(AM)17-4PH SS owing to the repeated rapid cooling after heating,which characterizes the AM process.In this study,solution treatment was conducted under various temperatures(1,000,1,050,1,100,and 1,200℃)and durations(1,2,4,and 8 h)to minimize the negative effects of Cu segregation andε-Cu precipitates on precipitation hardening.The mechanical prop-erties and microstructures of each condition for the Cu precipitation behavior were examined.Although theε-Cu precipitates did not disappear after solution treatment,the average diameter of theε-Cu precipi-tates tended to decrease with increasing solution treatment temperature and duration.Therefore,solution treatment at a temperature of 1,200℃ for 8 h was the best,resulting in improved strength compared to the conventional solution treatment at 1,050℃.Solution treatment on at least 1,100℃ is effective in AM.展开更多
Magnetic pulse welding process, one of high speed welding processes, uses electromagnetic force from discharged current through a working coil which develops a repulsive force between the induced currents flowing para...Magnetic pulse welding process, one of high speed welding processes, uses electromagnetic force from discharged current through a working coil which develops a repulsive force between the induced currents flowing parallel and in the opposite direction in the pipe to be welded. For achieving the successful weldment and using this process, the design of working coil is the most important factor, because working coil has to generate a high-intensity magnetic field on the surface of the workpiece during the process. Therefore, the objective of this study is to analyze the distribution of electromagnetic force of square working coil for magnetic pulse welding. For this, FE-model has been developed to analyze the distribution of electromagnetic force;after that, distribution of electromagnetic force, results of numerical analysis and experimental results for verifying the developed FE-model were compared. A 3-dimensional electromagnetic FE-model has been developed using a general commercial computer program, ANSYS/EMAG code. The shape and material of square working coil were decided through literature surveys. For the experiment, an MPW equipment W-MPW manufactured by WELDMATE Co., Ltd. was employed;also the materials were the Al 1070, SM45C for Al and Steel square pipe and rod respectively. After the experiment, leakage test was used to verify the weldability. Also weld joints were observed on longitudinal cross-section by microscope. The electromagnetic force generated was the greatest one at the center adjacent to square working coil, decreasing as moving into the edge. As the result of Al/Steel welding experiment, weldment of square Al pipe was not completed at the corner of weldment. These results are similar to the output data from developed electromagnetic FE-model where electromagnetic force decreases as moving into the corners of square working coil.展开更多
This study explores the molding processes by using the Multi-component-injection molding (MCM) method, in which monolithic products are molded by attaching mixed liquid-silicone-rubbers (LSRs) to polybutylene terephth...This study explores the molding processes by using the Multi-component-injection molding (MCM) method, in which monolithic products are molded by attaching mixed liquid-silicone-rubbers (LSRs) to polybutylene terephthalate (PBT) that has the characteristic of self-binding while burning due to Pt catalysts. It is seen that this method increases the binding force between LSR and PBT. The surfaces coated with Polytetrafluoroethylene (PTFE), Cr, Ni, etc. have excellent peeling with plastic and such surfaces are compared with those treated with hot forging die and micro blasting without coating. When peeling tests are performed at the specified polymerization temperature and molding time after LSR molding on these surfaces of hot working die molds without coating, these surfaces show excellent peeling of molds and LSR products. In particular, they show better peeling after micro blasting than surfaces with Cr and Ni coating as well as surfaces without coating, and the peeling strength also decreases. The results of contact angle and XPS analysis indicate that the LSR binding force is enhanced as an effect of catalysts, though it is not found by SEM. According to the XPS analysis, the structures of the surfaces are close to methyl and vinyl materials that are produced while LSR molding.展开更多
基金supported by the Ministry of Education of the Republic of Korea and the National Research Foundation of Korea(NRF2023R1A2C2004191)supported by Korea Basic Science Institute(National research Facilities and Equipment Center)grant funded by Ministry of Education(grant No.2022R1A6C101B738).
文摘Among their several unique properties,the high electrical conductivity and mechanical strength of carbon nanofibers make them suitable for applications such as catalyst support for fuel cells,flexible electrode materials for secondary batteries,and sensors.However,their performance requires improvement for practical applications.Several methods have been pursued to achieve this,such as growing carbon nanotubes from carbon nanofibers;however,the transition metal catalyst used to grow carbon nanotubes causes problems,including side reactions.This study attempts to address this issue by growing numerous branched carbon nanofibers from the main carbon nanofibers using alkali metals.Excellent electrical conductivity is achieved by growing densely branched carbon nanofibers.Consequently,a current collector,binder,and conductive material-free anode material is realized,exhibiting excellent electrochemical performance compared with existing carbon nanofibers.The proposed method is expected to be a powerful tool for secondary batteries and have broad applicability to various fields.
文摘The simulation field became essential in designing or developing new casting products and in improving manufacturing processes within limited time, because it can help us to simulate the nature of processing, so that developers can make ideal casting designs. To take the prior occupation at commercial simulation market, so many development groups in the world are doing their every effort. They already reported successful stories in manufacturing fields by developing and providing the high performance simulation technologies for multipurpose. But they all run at powerful desk-side computers by well-trained experts mainly, so that it is hard to diffuse the scientific designing concept to newcomers in casting field. To overcome upcoming problems in scientific casting designs, we utilized information technologies and full-matured hardware backbones to spread out the effective and scientific casting design mind, and they all were integrated into Simulation Portal on the web. It professes scientific casting design on the NET including ubiquitous access way represented by ＂Anyone, Anytime, Anywhere＂ concept for casting designs.
基金supported by a grant from the Ministry of Knowledge Economy,Republic of Koreaby NCRC (National Core Research Center) Program through the National Research Foundation of Korea funded by the Ministry of Education,Science and Technology (2010-0001-222)
文摘For Al 6k21-T4 overlap weld joint,the shear-tensile strength by using the weaving laser was improved as compared to the case of linear laser.For the specimen of low strength,the porosity was distributed continuously along the intersection between the plates and fusion line.However,for the optimized welding condition,large oval-shaped porosities were located only in the advancing track of the concave part.Therefore,the continuity of cracks and porosities played a key role to determine the strength.And,the weaving width was also the important parameter to control the strength.Furthermore,the concave part had more significant hot and cold cracking in the weld and heat-affected zone（HAZ）,respectively,than the convex part.
基金supported by the National Research Foundation of Korea(NRF)grant funded by the Korea government(MSIT)(No.2022R1F1A1070168,2020R1C1C1004322)the Korea Institute of Industrial Technology as Development of core technology for smart wellness care based on cleaner production process technology(KITECH-PEH23030)+1 种基金supported by the Renewable Surplus Sector Coupling Technology Program of the Korea Institute of Energy Technology Evaluation and Planning(KETEP)granted financial resource from the Ministry of Trade,Industry&Energy,Republic of Korea(No.20226210100050)the National Research Council of Science&Technology(NST)grant by the Korea government(MSIT)(No.CPS21141-100)。
文摘Thick electrodes can substantially enhance the overall energy density of batteries.However,insufficient wettability of aqueous electrolytes toward electrodes with conventional hydrophobic binders severely limits utilization of active materials with increasing the thickness of electrodes for aqueous batteries,resulting in battery performance deterioration with a reduced capacity.Here,we demonstrate that controlling the hydrophilicity of the thicker electrodes is critical to enhancing the overall energy density of batteries.Hydrophilic binders are synthesized via a simple sulfonation process of conventional polyvinylidene fluoride binders,considering physicochemical properties such as mechanical properties and adhesion.The introduction of abundant sulfonate groups of binders(i)allows fast and sufficient electrolyte wetting,and(ii)improves ionic conduction in thick electrodes,enabling a significant increase in reversible capacities under various current densities.Further,the sulfonated binder effectively inhibits the dissolution of cathode materials in reactive aqueous electrolytes.Overall,our findings significantly enhance the energy density and contribute to the development of practical zinc-ion batteries.
文摘In this study, residual stresses in heat treated specimen were measured by using ESPI (Electronic Speckle-Pattern Interferometry) combined with the hole-drilling method.The specimen, made of SUS 304 austenitic stainless steel, was quenched and water cooled to room temperature.Numerical simulation using a hybrid FDM/FEM package was also carried out to simulate the heat treatment process.As a result, the thermal stress fields were obtained from both the experiment and the numerical simulation.By comparision of stress fields, results from the experimental method and numerical simulation well agreed to each other, therefore, it is proved that the presented experimental method is applicable and reliable for heat treatment induced residual stress measurement.
文摘Critical cooling rate to avoid carbide precipitation during quenching of austenitic manganese steel was investigated by means of optical microscopy,image analyzer and numerical analysis.An efficient heat treatment analysis program including temperature-dependent material properties was developed for the prediction of cooling rate and probability of carbide precipitation during quenching by finite difference method.Time-dependent heat transfer coefficient was adopted to achieve more precise results.Area ratio of carbide precipitation was measured by image analyzer to determine the critical point of carbide precipitation.Temperature-dependent critical cooling rate at that point was calculated by the developed numerical program.Finally,the probability of carbide precipitation on the whole area of specimen can be predicted by the proposed numerical program and the numerical result of a specimen was compared with the experimental result.
文摘Solidif ication and f luid f low analysis using computer simulation is a current common practice. There is also a high demand for thermal stress analysis in the casting process because casting engineers want to control the defects related to thermal stresses, such as large deformation and crack generation during casting. The riser system is an essential part of preventing the shrinkage defects in the casting process, and it has a great inf luence on thermal phenomena. The analysis domain is dramatically expanded by attaching the riser system to a casting product due to its large volume, and it makes FEM mesh generation diff icult. However, it is diff icult to study and solve the above proposed problem caused by riser system using traditional analysis methods which use single numerical method such as FEM or FDM. In this paper, some research information is presented on the effects of the riser system on thermal stress analysis using a FDM/FEM hybrid method in the casting process simulation. The results show the optimal conditions for stress analysis of the riser model in order to save computation time and memory resources.
基金Project(10038688)supported by the Fundamental R&D Program for Core Technology of Materials Funded by the Ministry of Knowledge Economy,Republic of Korea
文摘Friction stir processing of AA6061-T4 alloy with SiC particles was successfully carried out.SiC particles were uniformly dispersed into an AA6061-T4 matrix.Also SiC particles promoted the grain refinement of the AA6061-T4 matrix by FSP.The mean grain size of the stir zone (SZ) with the SiC particles was obviously smaller than that of the stir zone without the SiC particles.The microhardness of the SZ with the SiC particles reached about HV80 due to the grain refinement and the distribution of the SiC particles.
基金supported by the Ministry of Trade,Industry and Energy(MOTIE,Korea)(Project Name:Development of 500MPa URF&SIL 3 Manifold and Subsea System Engineering for Deepsea Field)
文摘In the field of casting flow simulation, the application of body-fitted coordinate(BFC) has not been widely used due to the difficulty and low efficiency of grid generation, despite the availability of good quality analysis results. Cartesian coordinates, on the other hand, have been used predominantly in casting process simulations because of their relatively easy and fast grid generation. However, Cartesian grid systems cannot obtain accurate results because they cannot express the geometries properly. In this study, Cut Cell method was applied to solve this problem. The three-dimensional incompressible viscous governing equation was analyzed using a function defined for the volume and area of the casting in the cutting cell. Using the Cut Cell method, accurate flow analysis results were also obtained in the Cartesian grid systems. The tests of simple shape and the applications of actual casting product have been tried with Cut Cell method.
文摘The purpose of this study is to improve the surface properties of austenitic stainless steel using the double-folded electrode screen plasma nitriding (SPN) process. In general, the S-phase is well-known for its excellent properties such as improved hardness and wear resistance along with sustained corrosion resistance. The concentrated nitrogen via SPN process was injected to form S-phase with time at 713 K. This study was carried out under the conditions of 44 at% of nitrogen injection, which was higher than 25 at% known as the condition of no precipitation of S-phase formed by the SPN process, and 20 K higher than the maximum temperature without precipitation phase. The hardness analysis of stainless steel sample treated by the SPN process at 713 K showed a much higher value than the typical nitriding hardness at a depth of lower nitrogen than the maximum nitrogen concentration. The SPN 20 hr treated specimen showed the average value of 2339 HV while 40 hr showed the average value of 2215 HV. The result is attributed to the concentrated nitrogen formed in the SPN process reacting with the alloying elements contained in the base material to form fine precipitates, thus producing a synergy effect of the extreme hardening effect;that is, the movement of precipitates and dislocations due to the GP-zone (Guinier-Preston zone).
基金financial support from the R&D Convergence Program (CAP-14-02-KITECH)the National Research Council of Science & Technology of the Republic of Korea
文摘We observe the influence of AI occupancies in Li sites on the formation process of the garnet solid elec- trolyte of Li_7La_3Zr_2O_12 （LLZO）. A direct incorporation of AI is first promoted in a Li-insufficient garnet solid electrolyte during the calcination process of 850 ℃ and then the cubic phase of LLZO is obtained after successive annealing step of 1000 ℃. Comparing to pristine LLZO, AI incorporated LLZO shows less formation of Li_2CO_3, keeping crystallographic and physicochemical properties. This AI incorporation im- proves both the ionic conductivity and interfacial resistance to poisoning procedure.
基金supported by the Ministry of Commerce, Industry and Energy (MOCIE) of Korea (10031777)
文摘A reliability of flip-chip bonded die as a function of anisotropic conductive paste (ACP) hybrid materials, bonding conditions, and antenna pattern materials was investigated during the assembly of radio frequency identification(RFID) inlay. The optimization condition for flip-chip bonding was determined from the behavior of bonding strength. Under the optimized condition, the shear strength for the antenna printed with paste-type Ag ink was larger than that for Cu antenna. Furthermore, an identification distance was varied from the antenna materials. Comparing with the Ag antenna pattern, the as-bonded die on Cu antenna showed a larger distance of identification. However, the long-term reliability of inlay using the Cu antenna was decreased significantly as a function of aging time at room temperature because of the bended shape of Cu antenna formed during the flip-chip bonding process.
基金This study was conducted with support from the Korea Institute of Industrial Technology as Research Source Technique Project(KITECH,EO-190008)。
文摘A facile method was introduced and demonstrated to synthesize zinc oxide(ZnO) nanorods(NRs) as an electron transporting layer(ETL) for organic solar cells(OSCs).Hydrothermal synthesis of the NRs showed a constant growth rate of 5.5 nm min-1 from germination to sub-micrometer length.The properties were characterized using scanning electron microscopy(SEM),transmission electron microscopy(TEM),absorption spectrophotometry and so on.Based on these measurements,the germinant growth mechanism and its corresponding orientation characteristics were investigated.As an ETL of the OSCs,ZnO NRs enhance the charge extraction from the active layer due to their increased interfacial surface area,but there is an optimal length because of the shunt path formation and UV absorption of long ZnO NRs.As a re sult,the OSC with the ZnO NRs as ETL shows power conversion efficiency(PCE) up to 6.2%.The J-V characteristics and incident photon-to-current conversion efficiency(IPCE) measurement also reveal that the efficiency enhancement is an assembly of individual results from optical,physical and electrical characteristic of the ZnO NRs.
文摘Construction of integrated database including casting shapes with their casting design, technical knowledge, and thermophysical properties of the casting alloys were introduced in the present study. Recognition tech- nique for casting design by industrial computer tomography was used for the construction of shape database. Technical knowledge of the casting processes such as ferrous and non-ferrous alloys and their manufacturing process of the castings were accumulated and the search engine for the knowledge was developed. Database of thermophysical properties of the casting alloys were obtained via the experimental study, and the properties were used for the in-house computer simulation of casting process. The databases were linked with intelligent casting expert system developed in center for e-design, KITECH. It is expected that the databases can help non casting experts to devise the casting and its process. Various examples of the application by using the databases were shown in the present study.
文摘In this paper, a Cartesian grid method with cut cell has been developed to simulate mold filling of casting process. Cut cells at the cast-mold interface are generated on the Cartesian grid. With the boundary cut cells, a special treatment is necessary. That is Cartesian grid method with cut cell. A simple shape was tested and the cut cell method was compared with the traditional one on Cartesian grids. And, a developed method was applied to the real casting product simulation. Cartesian grid system causes momentum loss and unsound fluid flow patterns because of inaccurate generation of meshes. These problems have been improved by using cut cell method.
文摘An active device using electromagnetic forces was constructed and examined for the purpose of minimizing the resonance in air mounts of clean rooms. The air mounts are vulnerable to low-frequency resonance due to heavy weight and low stiffness. A hybrid structure of the active device, composed of pneumatic and electromagnetic parts, was developed and tested. The pneumatic parts in the device support heavy weights under the air mounts, and the electromagnetic parts reduce the resonance. The electromagnetic parts are composed of dual stators and an armature, which surround the pneumatic parts. The resonance can decrease when electromagnetic forces are generated in the gaps between the stators and the armature. Four active devices were installed under a 3-ton surface plate for a vibration test apparatus. The vibration was detected by eddy-current sensors. Discrete P Control logic was based on displacement, and embedded in a C6713 DSP. The results from impact tests show that the peak magnitude in the resonance frequency can be reduced to –10 dB.
基金This work was funded by Yangyoung Foundation and supported by the Technology Innovation Program(grant No.20009815,Development of DfAM-based 3D printing technology for lightweight and integrated aerospace parts)funded by the Ministry of Trade,Industry&Energy(MOTIE,Korea).
文摘17-4 precipitation-hardened(PH)stainless steel(SS)exhibits high strength and good corrosion resistance via Cu-precipitation hardening.Unlike conventional wrought 17-4PH SS,Cu segregation andε-Cu pre-cipitates are observed in additively manufactured(AM)17-4PH SS owing to the repeated rapid cooling after heating,which characterizes the AM process.In this study,solution treatment was conducted under various temperatures(1,000,1,050,1,100,and 1,200℃)and durations(1,2,4,and 8 h)to minimize the negative effects of Cu segregation andε-Cu precipitates on precipitation hardening.The mechanical prop-erties and microstructures of each condition for the Cu precipitation behavior were examined.Although theε-Cu precipitates did not disappear after solution treatment,the average diameter of theε-Cu precipi-tates tended to decrease with increasing solution treatment temperature and duration.Therefore,solution treatment at a temperature of 1,200℃ for 8 h was the best,resulting in improved strength compared to the conventional solution treatment at 1,050℃.Solution treatment on at least 1,100℃ is effective in AM.
文摘Magnetic pulse welding process, one of high speed welding processes, uses electromagnetic force from discharged current through a working coil which develops a repulsive force between the induced currents flowing parallel and in the opposite direction in the pipe to be welded. For achieving the successful weldment and using this process, the design of working coil is the most important factor, because working coil has to generate a high-intensity magnetic field on the surface of the workpiece during the process. Therefore, the objective of this study is to analyze the distribution of electromagnetic force of square working coil for magnetic pulse welding. For this, FE-model has been developed to analyze the distribution of electromagnetic force;after that, distribution of electromagnetic force, results of numerical analysis and experimental results for verifying the developed FE-model were compared. A 3-dimensional electromagnetic FE-model has been developed using a general commercial computer program, ANSYS/EMAG code. The shape and material of square working coil were decided through literature surveys. For the experiment, an MPW equipment W-MPW manufactured by WELDMATE Co., Ltd. was employed;also the materials were the Al 1070, SM45C for Al and Steel square pipe and rod respectively. After the experiment, leakage test was used to verify the weldability. Also weld joints were observed on longitudinal cross-section by microscope. The electromagnetic force generated was the greatest one at the center adjacent to square working coil, decreasing as moving into the edge. As the result of Al/Steel welding experiment, weldment of square Al pipe was not completed at the corner of weldment. These results are similar to the output data from developed electromagnetic FE-model where electromagnetic force decreases as moving into the corners of square working coil.
文摘This study explores the molding processes by using the Multi-component-injection molding (MCM) method, in which monolithic products are molded by attaching mixed liquid-silicone-rubbers (LSRs) to polybutylene terephthalate (PBT) that has the characteristic of self-binding while burning due to Pt catalysts. It is seen that this method increases the binding force between LSR and PBT. The surfaces coated with Polytetrafluoroethylene (PTFE), Cr, Ni, etc. have excellent peeling with plastic and such surfaces are compared with those treated with hot forging die and micro blasting without coating. When peeling tests are performed at the specified polymerization temperature and molding time after LSR molding on these surfaces of hot working die molds without coating, these surfaces show excellent peeling of molds and LSR products. In particular, they show better peeling after micro blasting than surfaces with Cr and Ni coating as well as surfaces without coating, and the peeling strength also decreases. The results of contact angle and XPS analysis indicate that the LSR binding force is enhanced as an effect of catalysts, though it is not found by SEM. According to the XPS analysis, the structures of the surfaces are close to methyl and vinyl materials that are produced while LSR molding.
