Iron ore sintering is a major source of gaseous and particulate pollutants emission in iron smelt plant. The aim of present study is to characterize the volatile organic compounds(VOCs) emission profiles from iron ore...Iron ore sintering is a major source of gaseous and particulate pollutants emission in iron smelt plant. The aim of present study is to characterize the volatile organic compounds(VOCs) emission profiles from iron ore sintering process. Both sinter pot test and sinter simulation experiment were conducted and compared. Out results showed that sinter process produced large quantity of VOCs together with NOxand SO_2. VOCs and NO were produced simultaneously in sinter pot test from 3 to 24 min after ignition, flowed by SO_2 production from 15 min to the end of sintering. Total VOCs(TVOC) concentration in sinter flue gas was affected by the coal and coke ratio in sinter raw material. The maximum TVOC concentration was 34.5 ppm when using 100% coal as fuel. Sinter simulation experiments found that the number of VOCs species and their concentrations were found by sinter temperature. The largest VOCs species varieties were obtained at 500 °C. Benzene, toluene,xylene and ethylbenzene were major VOCs in sinter flue gas based on the results from both simulation test and sinter pot. It thus demonstrated that in addition to NO_x, SO_2 and metal oxide particles, sinter flue gas also contained significant amount of VOCs whose environmental impact cannot be ignored. Based on our work, it is timely needed to establish a new VOC emission standard for sinter flue gas and develop advanced techniques to simultaneously eliminate multi-pollutants in iron ore sinter process.展开更多
Sintering characteristics of common fluxes and sintering blending ores, such as mineralization capacity, liquid generation capacity, consolidation strength, were examined to master the behavior and effect of fluxes in...Sintering characteristics of common fluxes and sintering blending ores, such as mineralization capacity, liquid generation capacity, consolidation strength, were examined to master the behavior and effect of fluxes in sintering. Based on fundamental studies, sinter pot tests were carried out to obtain the principles of optimizing the sinter flux structure. The results showed that strong mineralization capacity, liquid phase generation capacity, and consolidation strength were obtained as sintering blending ores combined with the calcareous flux, while rela-tively poor sintering characteristics were obtained as sintering blending ores combined with the magnesian flux. High reactive quicklime should be used as much as possible in the sintering mixture. It reached better sintering results while quicklime was used instead of limestone and its appropriate proportion in the sintering mixture was around 4wt%. On the premise of ensuring the MgO content, the dolomite amount should be decreased, and the substitution of quicklime for dolomite caused better sintering results. The granularity of serpentine should be re-fined with a proper size smaller than 2 mm. The application of the divided addition method brought the best sintering performance with 30wt% of quicklime and 70wt% of fuel.展开更多
Heavy plate rolling processing in every single pass was simulated by the method of FEM. Distribution of the inflow strain on the specified path and related parameters （plate thickness H, pass reduction dH, rolling sp...Heavy plate rolling processing in every single pass was simulated by the method of FEM. Distribution of the inflow strain on the specified path and related parameters （plate thickness H, pass reduction dH, rolling speed V） in the thickness direction of the plate center were studied. The results show that the plate thickness H and pass reduction dH have significant effects on the inflow strain on the specified path, while the rolling speed presents little effect. The relationships between the strain （PEEQ） and the plate thickness （H）/pass reduction （dH） were also established based on the simulation results.展开更多
The technology for spraying a sintering bed and thus improving sinter quality indicators while reducing the emission of flue gas pollutants has recently become an important research topic.The impacts on sinter quality...The technology for spraying a sintering bed and thus improving sinter quality indicators while reducing the emission of flue gas pollutants has recently become an important research topic.The impacts on sinter quality and emissions when spraying the sintering surface with different amounts and flow rates of steam were investigated in this study.The sinter quality indicators were most effectively improved by spraying 180 g of steam flow continuously at a rate of 0.02 m^(3)/min for 15 min after ignition for 8 min.The optimal effect on emission reduction was obtained by spraying 90 g of steam flow continuously at a rate of 0.01 m^(3)/min for 15 min after ignition for 8 min.展开更多
Previous researches on the mixed mode fracture initiation criteria were mostly focused on opening mode fracture. In this study, the authors proposed a new criterion for mixed mode sliding fracture initiation, which is...Previous researches on the mixed mode fracture initiation criteria were mostly focused on opening mode fracture. In this study, the authors proposed a new criterion for mixed mode sliding fracture initiation, which is the maximum twin shear stress factor criterion. The authors studied a finite width plate with central slant crack, subject to a far field uniform uniaxial tensile or compressive stress.展开更多
基金supported by the National Key Research and Development Program of China(No.2017YFC0210500)the National Natural Science Foundation of China(Nos.21477076,2173700)+2 种基金support provided by Taiyuan Iron&Steel(Group)Co.Ltd.Shanghai Environmental Monitoring CentreBaosteel Central Research Institute
文摘Iron ore sintering is a major source of gaseous and particulate pollutants emission in iron smelt plant. The aim of present study is to characterize the volatile organic compounds(VOCs) emission profiles from iron ore sintering process. Both sinter pot test and sinter simulation experiment were conducted and compared. Out results showed that sinter process produced large quantity of VOCs together with NOxand SO_2. VOCs and NO were produced simultaneously in sinter pot test from 3 to 24 min after ignition, flowed by SO_2 production from 15 min to the end of sintering. Total VOCs(TVOC) concentration in sinter flue gas was affected by the coal and coke ratio in sinter raw material. The maximum TVOC concentration was 34.5 ppm when using 100% coal as fuel. Sinter simulation experiments found that the number of VOCs species and their concentrations were found by sinter temperature. The largest VOCs species varieties were obtained at 500 °C. Benzene, toluene,xylene and ethylbenzene were major VOCs in sinter flue gas based on the results from both simulation test and sinter pot. It thus demonstrated that in addition to NO_x, SO_2 and metal oxide particles, sinter flue gas also contained significant amount of VOCs whose environmental impact cannot be ignored. Based on our work, it is timely needed to establish a new VOC emission standard for sinter flue gas and develop advanced techniques to simultaneously eliminate multi-pollutants in iron ore sinter process.
文摘Sintering characteristics of common fluxes and sintering blending ores, such as mineralization capacity, liquid generation capacity, consolidation strength, were examined to master the behavior and effect of fluxes in sintering. Based on fundamental studies, sinter pot tests were carried out to obtain the principles of optimizing the sinter flux structure. The results showed that strong mineralization capacity, liquid phase generation capacity, and consolidation strength were obtained as sintering blending ores combined with the calcareous flux, while rela-tively poor sintering characteristics were obtained as sintering blending ores combined with the magnesian flux. High reactive quicklime should be used as much as possible in the sintering mixture. It reached better sintering results while quicklime was used instead of limestone and its appropriate proportion in the sintering mixture was around 4wt%. On the premise of ensuring the MgO content, the dolomite amount should be decreased, and the substitution of quicklime for dolomite caused better sintering results. The granularity of serpentine should be re-fined with a proper size smaller than 2 mm. The application of the divided addition method brought the best sintering performance with 30wt% of quicklime and 70wt% of fuel.
文摘Heavy plate rolling processing in every single pass was simulated by the method of FEM. Distribution of the inflow strain on the specified path and related parameters （plate thickness H, pass reduction dH, rolling speed V） in the thickness direction of the plate center were studied. The results show that the plate thickness H and pass reduction dH have significant effects on the inflow strain on the specified path, while the rolling speed presents little effect. The relationships between the strain （PEEQ） and the plate thickness （H）/pass reduction （dH） were also established based on the simulation results.
文摘The technology for spraying a sintering bed and thus improving sinter quality indicators while reducing the emission of flue gas pollutants has recently become an important research topic.The impacts on sinter quality and emissions when spraying the sintering surface with different amounts and flow rates of steam were investigated in this study.The sinter quality indicators were most effectively improved by spraying 180 g of steam flow continuously at a rate of 0.02 m^(3)/min for 15 min after ignition for 8 min.The optimal effect on emission reduction was obtained by spraying 90 g of steam flow continuously at a rate of 0.01 m^(3)/min for 15 min after ignition for 8 min.
文摘Previous researches on the mixed mode fracture initiation criteria were mostly focused on opening mode fracture. In this study, the authors proposed a new criterion for mixed mode sliding fracture initiation, which is the maximum twin shear stress factor criterion. The authors studied a finite width plate with central slant crack, subject to a far field uniform uniaxial tensile or compressive stress.
