The formation of a filter cake during the filtration of a suspension with non-spherical particles is studied using a multi-sphere model in a simulation that couples the discrete element method with computational fluid...The formation of a filter cake during the filtration of a suspension with non-spherical particles is studied using a multi-sphere model in a simulation that couples the discrete element method with computational fluid dynamics.The implementation of the coupling with a drag model that considers orientation,sphericity,and the presence of surrounding particles for non-spherical particles is tested for single particles and suspensions by comparing the terminal velocities with empirical results.Phenomena predicted in the simulations,such as the presence or absence of initial oscillations and changes in the orientation of a particle,are consistent with experimental observations reported in the literature.The variation in the void fraction of a filter cake with respect to the particle sphericity is obtained and compared with experimental trends reported in the literature.Furthermore,complex interdependencies of the particle sphericity,void fraction,and pressure drop of a filter cake for a wide range of fluid conditions are investigated.展开更多
In this work, a coupled computational fluid dynamics–discrete element method (CFD–DEM) approach was employed to evaluate the spouting behavior of fine, cohesive powders in a cylindrical spouted bed with a conical ba...In this work, a coupled computational fluid dynamics–discrete element method (CFD–DEM) approach was employed to evaluate the spouting behavior of fine, cohesive powders in a cylindrical spouted bed with a conical base and equipped with a Wurster tube. The particle and gas dynamics inside the apparatus were simulated with 1.7 million spherical ZrO2 particles with a particle size of 100 μm. For an accurate prediction of the interactions of cohesive particles in the spouted bed, the adhesion forces according to JKR theory were included in the Hertz–Tsuji contact model. The surface energy of the particles was varied over a wide range to determine the effect of the adhesion on the spouting (the fountain shape and maximum height as well as the distribution of the concentrations and velocities of particles in different zones of the apparatus). A detailed analysis of the collision dynamics was conducted. The spouting behavior of a spouted bed with the same dimensions, particles, and processing parameters was recorded with a high-speed camera. The CFD–DEM simulations showed good agreement with the experimentally captured spouting behavior.展开更多
Although the deposition mechanisms of the cold spray process are well studied, few reports regarding the use of surface-modified particles exist. Herein, titanium particles 3-39 μm in size and with an angular shape w...Although the deposition mechanisms of the cold spray process are well studied, few reports regarding the use of surface-modified particles exist. Herein, titanium particles 3-39 μm in size and with an angular shape were modified in a plasma-enhanced chemical vapor deposition process in Ar, Ar-C2H2, and N2 plasmas. After Ar-C2H2 and N2 treatments, the respective presence of TiC and TiN on the particle surface was confirmed via transmission electron microscopy and energy-dispersive X-ray, X-ray photoelectron, and Raman spectroscopies. The powders were deposited on titanium substrates by cold spray experiments, where unmodified particles up to 10(xm in size exhibited a successful surface bon ding. This finding was described by an existing analytical model, whose parameters were achieved by computational fluid dynamics simulations taking the particle shape factor into account:. A good deposition of plasma-modified particles up to 30 μm in size was experimentally observed, exhibiting an upper size limit larger than that predicted by the model. Higher surface roughness values were found for plasmamodified particles, as determined by 3D scanning electron microscopy. The water contact angle indicated that argon treatment influenced the wettability. Tribological tests showed a decrease of the initial friction coefficient from 0.53 to 0.47 by microstructuring.展开更多
The flow field and performance characteristics of the high-efficiency Stairmand cyclone have been computationally investigated at a wide range of Reynolds numbers Reout=84−252876 by varying the cyclone diameter,inlet ...The flow field and performance characteristics of the high-efficiency Stairmand cyclone have been computationally investigated at a wide range of Reynolds numbers Reout=84−252876 by varying the cyclone diameter,inlet velocity,operating temperature and pressure using the LES simulations.The effects of these parameters on the dimensionless cyclone performance characteristics(Euler number,square root of Stokes number and slope of the transformed grade efficiency curve)and dimensionless lip flow and lip velocity have been revealed.Five critical Reynolds numbers which correspond to the transition between different regimes and sub-regimes have been determined.All three dimensionless cyclone performance characteristics and two lip flow characteristics are ruled by the Reynolds number.展开更多
基金The authors acknowledge financial support provided by Leistungszentrums for"Simulations und Softwarebasierte Innovation"through the SMART MODELS Einsatz Lernender Verfahren Zur Optimierung Von Produkten Und Produktionsprozessen project and The Deutsche Forschungsgemeinschaft(DFG,German Research Foundation)-Project-ID AN 782/6-2.
文摘The formation of a filter cake during the filtration of a suspension with non-spherical particles is studied using a multi-sphere model in a simulation that couples the discrete element method with computational fluid dynamics.The implementation of the coupling with a drag model that considers orientation,sphericity,and the presence of surrounding particles for non-spherical particles is tested for single particles and suspensions by comparing the terminal velocities with empirical results.Phenomena predicted in the simulations,such as the presence or absence of initial oscillations and changes in the orientation of a particle,are consistent with experimental observations reported in the literature.The variation in the void fraction of a filter cake with respect to the particle sphericity is obtained and compared with experimental trends reported in the literature.Furthermore,complex interdependencies of the particle sphericity,void fraction,and pressure drop of a filter cake for a wide range of fluid conditions are investigated.
文摘In this work, a coupled computational fluid dynamics–discrete element method (CFD–DEM) approach was employed to evaluate the spouting behavior of fine, cohesive powders in a cylindrical spouted bed with a conical base and equipped with a Wurster tube. The particle and gas dynamics inside the apparatus were simulated with 1.7 million spherical ZrO2 particles with a particle size of 100 μm. For an accurate prediction of the interactions of cohesive particles in the spouted bed, the adhesion forces according to JKR theory were included in the Hertz–Tsuji contact model. The surface energy of the particles was varied over a wide range to determine the effect of the adhesion on the spouting (the fountain shape and maximum height as well as the distribution of the concentrations and velocities of particles in different zones of the apparatus). A detailed analysis of the collision dynamics was conducted. The spouting behavior of a spouted bed with the same dimensions, particles, and processing parameters was recorded with a high-speed camera. The CFD–DEM simulations showed good agreement with the experimentally captured spouting behavior.
文摘Although the deposition mechanisms of the cold spray process are well studied, few reports regarding the use of surface-modified particles exist. Herein, titanium particles 3-39 μm in size and with an angular shape were modified in a plasma-enhanced chemical vapor deposition process in Ar, Ar-C2H2, and N2 plasmas. After Ar-C2H2 and N2 treatments, the respective presence of TiC and TiN on the particle surface was confirmed via transmission electron microscopy and energy-dispersive X-ray, X-ray photoelectron, and Raman spectroscopies. The powders were deposited on titanium substrates by cold spray experiments, where unmodified particles up to 10(xm in size exhibited a successful surface bon ding. This finding was described by an existing analytical model, whose parameters were achieved by computational fluid dynamics simulations taking the particle shape factor into account:. A good deposition of plasma-modified particles up to 30 μm in size was experimentally observed, exhibiting an upper size limit larger than that predicted by the model. Higher surface roughness values were found for plasmamodified particles, as determined by 3D scanning electron microscopy. The water contact angle indicated that argon treatment influenced the wettability. Tribological tests showed a decrease of the initial friction coefficient from 0.53 to 0.47 by microstructuring.
文摘The flow field and performance characteristics of the high-efficiency Stairmand cyclone have been computationally investigated at a wide range of Reynolds numbers Reout=84−252876 by varying the cyclone diameter,inlet velocity,operating temperature and pressure using the LES simulations.The effects of these parameters on the dimensionless cyclone performance characteristics(Euler number,square root of Stokes number and slope of the transformed grade efficiency curve)and dimensionless lip flow and lip velocity have been revealed.Five critical Reynolds numbers which correspond to the transition between different regimes and sub-regimes have been determined.All three dimensionless cyclone performance characteristics and two lip flow characteristics are ruled by the Reynolds number.
