Benefiting from excellent mechanical properties and low density,cellular ceramic structures(CCSs)are competitive candidates as structural components.However,inherent brittleness from strong chemical bonds among atoms ...Benefiting from excellent mechanical properties and low density,cellular ceramic structures(CCSs)are competitive candidates as structural components.However,inherent brittleness from strong chemical bonds among atoms extremely impeded CCSs'application.Natural materials occupied outstanding strength and toughness simultaneously due to the dual-phase interpenetrated structure.Inspired by natural materials,it was proposed to fabricate coating covered and fulfilled polyurea/CCS interpenetrated composites(C/CCSs and B/CCSs)to circumvent the brittleness of 3D-printed Al_(2)O_(3)CCSs.It was demonstrated that polyurea coating had less effect on the compressive strength of C/CCSs but tremendously improved their energy-absorbing ability.The energy-absorbing ability of C/CCSs was improved from26.48-52.57 kJ·m^(-3)of CCSs to 1.04-1.89 MJ·m^(-3)because of the extended plateau stage.Furthermore,compressive strength and energy-absorbing ability of B/CCSs were strengthened to 1.33-1.36 and 2.84-4.61 times of C/CCSs,respectively.Besides,failure mode of C/CCSs changed from localized deformation to fracturing entirely with the increase in relative density of CCSs inside,which was the same as that of CCSs.However,with the help of polyurea coating,C/CCSs were still intact at strains up to60%,which would neve r fail catastrophically as CCSs at low strains.B/CCSs tended to fracture as a whole,which was not influenced by relative density of pristine CCSs.It was believed that this work provided a creative way to circumvent the brittleness of CCSs and improve their mechanical performances.展开更多
In this paper,a liquid-solid origami composite design is proposed for the improvement of impact resistance.Employing this design strategy,Kresling origami composite structures with different fillings were designed and...In this paper,a liquid-solid origami composite design is proposed for the improvement of impact resistance.Employing this design strategy,Kresling origami composite structures with different fillings were designed and fabricated,namely air,water,and shear thickening fluid(STF).Quasi-static compression and drop-weight impact experiments were carried out to compare and reveal the static and dynamic mechanical behavior of these structures.The results from drop-weight impact experiments demonstrated that the solid-liquid Kresling origami composite structures exhibited superior yield strength and reduced peak force when compared to their empty counterparts.Notably,the Kresling origami structures filled with STF exhibited significantly heightened yield strength and reduced peak force.For example,at an impact velocity of 3 m/s,the yield strength of single-layer STF-filled Kresling origami structures increased by 772.7%and the peak force decreased by 68.6%.This liquid-solid origami composite design holds the potential to advance the application of origami structures in critical areas such as aerospace,intelligent protection and other important fields.The demonstrated improvements in impact resistance underscore the practical viability of this approach in enhancing structural performance for a range of applications.展开更多
Vat photopolymerization additive manufacturing produces lightweight load-bearing ceramic lattice structures that have flexibility,time-efficiency,and high precision,compared to conventional technology.However,understa...Vat photopolymerization additive manufacturing produces lightweight load-bearing ceramic lattice structures that have flexibility,time-efficiency,and high precision,compared to conventional technology.However,understanding the compression behavior and failure mechanism of such structures under loading remains a challenge.In this study,considering the correlation between the strut angle and bearing capacity,body-centered tetragonal(BCT)lattice structures with varying angles are designed based on a body-centered cubic(BCC)structure.BCT Al_(2)O_(3) ceramic lattice structures with varying angles are fabricated by vat photopolymerization.The mechanical properties,deformation process,and failure mechanism of the Al_(2)O_(3) ceramic lattice structures are characterized through a combination of ex-and in-situ X-ray computed tomography(X-CT)compression testing and analyzed using a finite element method(FEM)at macro-and micro-levels.The results demonstrate that as the angle increases,the stress concentration gradually expands from the node to the strut,resulting in an increased loadbearing capacity.Additionally,the failure mode of the Al_(2)O_(3) ceramic lattice structures is identified as diagonal slip shear failure.These findings provide a greater understanding of ceramic lattice structure failures and design optimization approaches.展开更多
The complex ceramic core used for hollow turbine blades requires a high porosity and a high fiexural strength. For a better balance between porosity and fiexural strength, ceramic materials with porous structures are ...The complex ceramic core used for hollow turbine blades requires a high porosity and a high fiexural strength. For a better balance between porosity and fiexural strength, ceramic materials with porous structures are preferred. In order to achieve the transition from disordered pore formation to ordered pore formation, Al_(2)O_(3) ceramic cores with triply periodic minimal surface(TPMS) micro lattice structures with different structural configurations(gyroid, diamond, and neovius) and different volume fractions of lattice structures(30, 40, and 50, vol.%) were designed and prepared by vat photopolymerization 3D printing. The effects of structural configuration and volume fraction of the lattice structure on the following structural shrinkage, microstructure, and flexural strength were investigated. The shrinkage relationship of the three lattice configurations is: neovius>diamond>gyroid. Besides, it is found that with an increase in the volume fraction of the 3D printed Al_(2)O_(3) ceramic micro lattice structures, their fiexural strength correspondingly increases ranging from 54.95 MPa to 139.1 MPa. The maximum average fiexural strength of the 3D printed Al_(2)O_(3) ceramic micro lattice structures is obtained when the structural configuration is diamond and with a volume fraction of 50vol.%, which is 139.1 MPa. Even when the volume fraction of the lattice structure is 30vol.%, that is to say the porosity is 70%, the fiexural strength is as high as 50-70 MPa, which can still be maintained at a high level. In addition, when the volume fraction of the lattice structure is a certain value, the sample with diamond configuration has a higher strength. The internal pore morphology, pore size, and porosity of the cores are precisely controlled, achieving both a high porosity and a high strength. Therefore, this study maintains high porosity and high strength simultaneously, providing a new lattice structure design idea for 3D printed ceramic cores.展开更多
The development of low-energy consumption and environmentally friendly electrodeposition of metal/alloy films or coatings is presently one of the primary topics for the research community.For this purpose,deep eutecti...The development of low-energy consumption and environmentally friendly electrodeposition of metal/alloy films or coatings is presently one of the primary topics for the research community.For this purpose,deep eutectic solvents(DESs)are valued as electrolytes for their advantages of low operating temperature and wide electrochemical windows.At present,there is large amount of literature on this emerging field,but there are no specialized reviews of these studies.Here,after a brief introduction of DESs’concept and history,we comprehensively reviewed the lastest progress on the metal/alloy electrodeposition in DESs.Additionally,we discussed the key influence factors of the electrodeposition process and analyzed the corresponding mechanisms.Based on these,we emphasized the importance of the establishment of predictive models for dealing with the challenges in large-scale applications.展开更多
In thermal protection structures,controlling and optimizing the surface roughness of carbon/phenolic(C/Ph)composites can effectively improve thermal protection performance and ensure the safe operation of carriers in ...In thermal protection structures,controlling and optimizing the surface roughness of carbon/phenolic(C/Ph)composites can effectively improve thermal protection performance and ensure the safe operation of carriers in high-temperature environments.This paper introduces a machine learning(ML)framework to forecast the surface roughness of carbon-phenolic composites under various thermal conditions by employing an ML algorithm derived from historical experimental datasets.Firstly,ablation experiments and collection of surface roughness height data of C/Ph composites under different thermal environments were conducted in an electric arc wind tunnel.Then,an ML model based on Ridge regression is developed for surface roughness prediction.The model involves incorporating feature engineering to choose the most concise and pertinent features,as well as developing an ML model.The ML model considers thermal environment parameters and feature screened by feature engineering as inputs,and predicts the surface height as the output.The results demonstrate that the suggested ML framework effectively anticipates the surface shape and associated surface roughness parameters in various heat flow conditions.Compared with the conventional 3D confocal microscope scanning,the method can obtain the surface topography information of the same area in a much shorter time,thus significantly saving time and cost.展开更多
Layered materials,such as graphite and molybdenum disulfide,are promising for electrode materials and microelectronic devices due to their excellent ion-intercalating properties.However,the intercalation and de-interc...Layered materials,such as graphite and molybdenum disulfide,are promising for electrode materials and microelectronic devices due to their excellent ion-intercalating properties.However,the intercalation and de-intercalation of ions,causing structural deformation and material property variations,would affect battery performance and alter external field responses.The complex problem coupling multiphysics is significant for study and poses a crucial research challenge.This paper reviews the coupling between mechanics,electrochemistry,and electrics during the reaction process,including in situ experimental characterization,theoretical modeling,and design considerations at various scales.Current research has focused on experimental observations beyond the nanoscale and continuum phenomenological models.Further advancements in characterizing layered structural evolution,electron cloud interactions at the atomic level,and developing physics-based multi-field models are essential.展开更多
Electrochemical metallurgy at low temperature(<473 K)shows promise for the extraction and refinement of metals and alloys in a green and sustainable manner.However,the kinetics of the electrodeposition process is g...Electrochemical metallurgy at low temperature(<473 K)shows promise for the extraction and refinement of metals and alloys in a green and sustainable manner.However,the kinetics of the electrodeposition process is generally slow at low temperature,resulting in large overpotential and low current efficiency.Thus,the application of external physical fields has emerged as an effective strategy for improving the mass and charge transfer processes during electrochemical reactions.This review highlights the challenges associated with low-temperature electrochemical processes and briefly discusses recent achievements in optimizing electrodeposition processes through the use of external physical fields.The regulating effects on the optimization of the electrodeposition process and the strategies for select-ing various external physical fields,including magnetic,supergravity,and ultrasonic fields are summarized from the perspectives of equipment and mechanisms.Finally,advanced methods for in-situ characterization of external physical field-assisted electrodeposition processes are reviewed to gain a deeper understanding of metallic electrodeposition.An in-depth exploration of the mechanism by which external physical fields affect the electrode process is essential for enhancing the efficiency of metal extraction at low temperatures.展开更多
Inspired by the gradient structure of the nature,two gradient lattice structures,i.e.,unidirectional gradient lattice(UGL)and bidirectional gradient lattice(BGL),are proposed based on the body-centered cubic(BCC)latti...Inspired by the gradient structure of the nature,two gradient lattice structures,i.e.,unidirectional gradient lattice(UGL)and bidirectional gradient lattice(BGL),are proposed based on the body-centered cubic(BCC)lattice to obtain specially designed mechanical behaviors,such as load-bearing and energy absorption capacities.First,a theoretical model is proposed to predict the initial stiffness of the gradient lattice structure under compressive loading,and validated against quasi-static compression tests and finite element models(FEMs).The deformation and failure mechanisms of the two structures are further studied based on experiments and simulations.The UGL structure exhibits a layer-by-layer failure mode,which avoids structure-wise shear failure in uniform structures.The BGL structure presents a symmetry deformation pattern,and the failure initiates at the weakest part.Finally,the energy absorption behaviors are also discussed.This study demonstrates the potential application of gradient lattice structures in load-transfer-path modification and energy absorption by topology design.展开更多
High-entropy diborides(HEBs)have attracted extensive research due to their potential ultra-high hardness.In the present work,the effects of transition metals(TM)on lattice parameters,electron work function(EWF),bondin...High-entropy diborides(HEBs)have attracted extensive research due to their potential ultra-high hardness.In the present work,the effects of transition metals(TM)on lattice parameters,electron work function(EWF),bonding charge density,and hardness of HEBs are comprehensively investigated by the first-principles calculations,including(TiZrHfNbTa)B_(2),(TiZrHfNbMo)B_(2),(TiZrHfTaMo)B_(2),(TiZrNbTaMo)B_(2),and(TiHfNbTaMo)B_(2).It is revealed that the disordered TM atoms result in a severe local lattice distortion and the formation of weak spots.In view of bonding charge density,it is understood that the degree of electron contribution of TM atoms directly affects the bonding strength of the metallic layer,contributing to the optimized hardness of HEBs.Moreover,the proposed power-law-scaled relationship integrating the EWF and the grain size yields an excellent agreement between our predicted results and those reported experimental ones.It is found that the HEBs exhibit relatively high hardness which is higher than those of single transition metal diborides.In particular,the hardness of(TiZrNbTaMo)B_(2)and(TiHfNbTaMo)B_(2)can be as high as29.15 and 28.02 GPa,respectively.This work provides a rapid strategy to discover/design advanced HEBs efficiently,supported by the coupling hardening mechanisms of solid solution and grain refinement based on the atomic and electronic interactions.展开更多
This paper presents a combination of experimental and numerical investigations on the dynamic response of scaling cabin structures under internal blast loading.The purpose of this study is to modify the similar relati...This paper presents a combination of experimental and numerical investigations on the dynamic response of scaling cabin structures under internal blast loading.The purpose of this study is to modify the similar relationship between the scaled-down model and the prototype of the cabin structures under internal blast loading.According to the Hopkinson’s scaling law,three sets of cabin structure models with different scaling factors combined with different explosive masses were designed for the experimental study.The dynamic deformation process of the models was recorded by a three-dimensional digital imaging correlation(DIC)method and a 3D scanning technology was used to reconstruct the deformation modes of the specimen.In addition,a finite element model was developed for the modification of the scaling law.The experimental results showed that the final deflection-to-thickness ratio was increased with the increase of the model size despite of the similar trend of their deformation processes.The reason for this inconsistency was discussed based on the traditional scaling law and a modified formula considering of the effects of size and strain-rate was provided.展开更多
Increasing attention has been focused on potassium ion batteries(KIBs) as promising energy-sto rage system(ESS) owing to the abundance and low-cost of potassium resources.Here,SnS2/SnO2 hete rostructures were successf...Increasing attention has been focused on potassium ion batteries(KIBs) as promising energy-sto rage system(ESS) owing to the abundance and low-cost of potassium resources.Here,SnS2/SnO2 hete rostructures were successfully fixed onto stainless steel mesh(SnS2/SnO2/SSM) through a facile two-step hydrothermal method and used as anodes for KIBs.Due to the advantages of SnS2/SnO2 heterostructures and good conductivity of SSM substrate,the SnS2/SnO2/SSM anodes display enhanced electrochemical performance.The SnS2/SnO2/SSM anodes deliver specific capacity of 394 mA h g^-1 at 50 mA g^-1 over 100 cycles,better than SnO2/SSM.Even at 500 mA g^-1 after 250 cycles,high capacity of 155 mA h g^-1 can still be obtained.展开更多
The ever-growing energy demand and environmental issues have stimulated the development of sustainable energy technologies.Herein,an efficient and environmentally friendly electrochemical transformation technology was...The ever-growing energy demand and environmental issues have stimulated the development of sustainable energy technologies.Herein,an efficient and environmentally friendly electrochemical transformation technology was proposed to prepare highly graphitized carbon materials from an abundant natural resource-lignin (LG).The preparation process mainly includes pyrolytic carbonization of raw LG material and electrochemical conversion of amorphous carbon precursor.Interestingly,with the assistance of Co catalyst,the graphitization degree of the products was significantly improved,in which the mechanism was the removal of heteroatoms in LG and the rearrangement of carbon atoms into graphite lattice.Furthermore,tunable microstructures (nanoflakes) under catalytic effects could also be observed by controlling the electrolytic parameters.Compared with the products CN1 (without catalyst) and CN5 (with 10%catalyst),the specific surface area are 158.957 and 202.246 m^(2)g^(-1),respectively.When used as the electrode material for lithium-ion batteries,CN5 delivered a competitive specific capacity of~350 m Ah g^(-1)(0.5 C) compared with commercial graphite.The strategy proposed in this work provides an effective way to extract value-added graphite materials from lignin and can be extended to the graphitization conversion of any other amorphous carbon precursor materials.展开更多
Laser powder bed fusion(LPBF)is a potential additive manufacturing process to manufacture Invar 36 alloy components with complicated geometry.Whereas it inevitably introduces specific microstructures and pore defects,...Laser powder bed fusion(LPBF)is a potential additive manufacturing process to manufacture Invar 36 alloy components with complicated geometry.Whereas it inevitably introduces specific microstructures and pore defects,which will further influence the mechanical properties.Hence,aiming at exploring the LPBF process-related microstructures and pore defects,and especially their influences on the damage mechanism and mechanical properties,Invar 36 alloy was manufactured by LPBF under designed different laser scanning speeds.The microstructure observations reveal that higher scanning speeds lead to equiaxed and short columnar grains with higher dislocation density,while lower scanning speeds result in elongated columnar grains with lower dislocation density.The pore defects analyzed by X-ray computed tomography(XCT)suggest that the high laser scanning speed gives rise to numerous lamellar and large lack-of-fusion(LOF)pores,and the excessively low laser scanning speed produces relatively small keyhole pores with high sphericity.Moreover,the insitu XCT tensile tests were originally performed to evaluate the damage evolution and failure mechanism.Specifically,high laser scanning speed causes brittle fracture due to the rapid growth and coalescence of initial lamellar LOF pores along the scan-ning direction.Low laser scanning speed induces ductile fracture originating from unstable depressions in the surfaces,while metallurgical and keyhole pores have little impact on damage evolution.Eventually,the process-structure-property correlation is established.The presence of high volume fraction of lamel-lar LOF pores,resulting from high scanning speed,leads to inferior yield strength and ductility.Besides,specimens without LOF pores exhibit larger grain sizes and lower dislocation density at decreased scanning speeds,slightly reducing yield strength while slightly enhancing ductility.This understanding lays the foundation for widespread applications of LPBF-processed Invar 36 alloy.展开更多
Metamaterials are defined as artificially designed micro-architectures with unusual physical properties,including optical,electromagnetic,mechanical,and thermal characteristics.This study investigates the compressive ...Metamaterials are defined as artificially designed micro-architectures with unusual physical properties,including optical,electromagnetic,mechanical,and thermal characteristics.This study investigates the compressive mechanical and heat transfer properties of AlSi10Mg gradient metamaterials fabricated by Laser Powder Bed Fusion(LPBF).The morphology of the AlSi10Mg metamaterials was examined using an ultrahigh-resolution microscope.Quasi-static uniaxial compression tests were conducted at room temperature,with deformation behavior captured through camera recordings.The findings indicate that the proposed gradient metamaterial exhibits superior compressive strength properties and energy absorption capacity.The Gradient-SplitP structure demonstrated better compressive performance compared to other strut-based structures,including Gradient-Gyroid and Gradient-Lidinoid structures.With an apparent density of 0.796,the Gradient-SplitP structure exhibited an outstanding energy absorption capacity,reaching an impressive 23.57 MJ/m^(3).In addition,heat conductivity tests were performed to assess the thermal resistance of these structures with different cell configurations.The gradient metamaterials exhibited higher thermal resistance and lower thermal conductivity.Consequently,the designed gradient metamaterials can be considered valuable in various applications,such as thermal management,load-bearing,and energy absorption components.展开更多
Here we propose to employ wire-arc directed energy deposition(WA-DED) to tune the microstructure and the mechanical property of Mg-Al-Si alloys, on the basis of its sub-rapid solidification effect. According to finite...Here we propose to employ wire-arc directed energy deposition(WA-DED) to tune the microstructure and the mechanical property of Mg-Al-Si alloys, on the basis of its sub-rapid solidification effect. According to finite element analysis, WA-DED shows higher cooling rate than conventional casting, reaching 598.3 K/s for Mg-Al-Si alloy, and the lower heat input, the larger cooling rate of WA-DED. Significant microstructure refinement is thus achieved, with reduced grain size and Mg_(2)Si particle diameter. The transition from hypereutectic to fully eutectic microstructure is triggered by reducing the heat input. Compared with the as-cast alloy, WA-DED alloys demonstrate higher ultimate tensile strengths(UTS) at both room-and high-temperature(150℃) properties, increasing by 50.1% and 30.3%, respectively. The superior strength-ductility synergy for Mg-Al-Si alloys results from the microstructure tuning via sub-rapid solidification of WA-DED.展开更多
For the rational manipulation of the production quality of high-temperature metallurgical engineering,there are many challenges in understanding the processes involved because of the black box chemical/electrochemical...For the rational manipulation of the production quality of high-temperature metallurgical engineering,there are many challenges in understanding the processes involved because of the black box chemical/electrochemical reactors.To overcome this issue,various in-situ characterization methods have been recently developed to analyze the interactions between the composition,microstructure,and solid-liquid interface of high-temperature electrochemical electrodes and molten salts.In this review,recent progress of in-situ hightemperature characterization techniques is discussed to summarize the advances in understanding the processes in metallurgical engineering.In-situ high-temperature technologies and analytical methods mainly include synchrotron X-ray diffraction(s-XRD),laser scanning confocal microscopy,and X-ray computed microtomography(X-rayμ-CT),which are important platforms for analyzing the structure and morphology of the electrodes to reveal the complexity and variability of their interfaces.In addition,laser-induced breakdown spectroscopy,high-temperature Raman spectroscopy,and ultraviolet-visible absorption spectroscopy provide microscale characterizations of the composition and structure of molten salts.More importantly,the combination of X-rayμ-CT and s-XRD techniques enables the investigation of the chemical reaction mechanisms at the two-phase interface.Therefore,these in-situ methods are essential for analyzing the chemical/electrochemical kinetics of high-temperature reaction processes and establishing the theoretical principles for the efficient and stable operation of chemical/electrochemical metallurgical processes.展开更多
Multi-wall carbon nanotube filled shape memory polymer composite(MWCNT/SMC)possessed enhanced modulus,strength,and electric conductivity,as well as excellent electrothermal shape memory properties,showing wide design ...Multi-wall carbon nanotube filled shape memory polymer composite(MWCNT/SMC)possessed enhanced modulus,strength,and electric conductivity,as well as excellent electrothermal shape memory properties,showing wide design scenarios and engineering application prospects.The thermoelectrically triggered shape memory process contains complex multi-physical mechanisms,especially when coupled with finite deformation rooted on micro-mechanisms.A multi-physical finite deformation model is necessary to get a deep understanding on the coupled electro-thermomechanical properties of electrothermal shape memory composites(ESMCs),beneficial to its design and wide application.Taking into consideration of micro-physical mechanisms of the MWCNTs interacting with double-chain networks,a finite deformation theoretical model is developed in this work based on two superimposed network chains of physically crosslinked network formed among MWCNTs and the chemically crosslinked network.An intact crosslinked chemical network is considered featuring with entropic-hyperelastic properties,superimposed with a physically crosslinked network where percolation theory is based on electric conductivity and electric-heating mechanisms.The model is calibrated by experiments and used for shape recoveries triggered by heating and electric fields.It captures the coupled electro-thermomechanical behavior of ESMCs and provides design guidelines for MWCNTs filled shape memory polymers.展开更多
Rare refractory metals(RRMs)play a significant role in fundamental industries,including electronics,chemical industry,machinery,etc.,and future advanced fields,such as aerospace and superconductivity.However,the tradi...Rare refractory metals(RRMs)play a significant role in fundamental industries,including electronics,chemical industry,machinery,etc.,and future advanced fields,such as aerospace and superconductivity.However,the traditional production processes of RRMs based on high-temperature thermal reduction cannot meet the requirements of low-energy consumption.This dilemma could be addressed efficiently by using a low-temperature electrodeposition strategy in ionic liquids(ILs).This review summarizes a panoramic view of the latest developments on the electrodeposition of RRMs in ILs after a brief review on the current industrial production methods of RRMs.Based on this,the electrochemical mechanism occurring at the cathode during the electrodeposition process of RRMs in different electrolytes and under different conditions is thoroughly discussed,because it is crucial for the successful production of pure RRMs.In addition,this review not only analyses the main challenges that hinder the industrial application of the electrodeposition of RRMs in ILs,but also proposes corresponding solutions.We hope this review can provide a valuable guidance for the fundamental research and industrial development of lowtemperature electrodeposition of RRMs.展开更多
The failure behavior of the three-dimensional(3D)woven composites under tension are evaluated via experimentation and simulation.To accurately depict the intricate geometry of the woven composites,including the fluctu...The failure behavior of the three-dimensional(3D)woven composites under tension are evaluated via experimentation and simulation.To accurately depict the intricate geometry of the woven composites,including the fluctuation of yarn paths,variations in cross-section,and resin distribution,the image-aided digital elements modeling approach is employed.Subsequently,to further assess both the tensile performance and damage response,a realistic voxel model is established with the integration of a well-suited progressive damage model.The obtained stress-strain curves align with the experimental results,and damage progression and underlying mechanisms involved are clearly revealed.Specifically,when subjected to warp tension,severe transverse damage and fiber bundle pull-out towards the warp yarns are observed within the curved section.Similarly,under weft loading,longitudinal damage is found to occur in the weft yarns,while the warp yarns suffer from transverse damage,leading to the formation of a smooth and brittle crack.Ultimately,the findings of this study hold potential to advance the engineering applications of the3D woven composites.展开更多
基金financially supported by the National Natural Science Foundation of China(No.52275310)the Open Project of State Key Laboratory of Explosion Science and Technology(No.QNKT22-15)the BIT Research and Innovation Promoting Project(No.2022YCX020)。
文摘Benefiting from excellent mechanical properties and low density,cellular ceramic structures(CCSs)are competitive candidates as structural components.However,inherent brittleness from strong chemical bonds among atoms extremely impeded CCSs'application.Natural materials occupied outstanding strength and toughness simultaneously due to the dual-phase interpenetrated structure.Inspired by natural materials,it was proposed to fabricate coating covered and fulfilled polyurea/CCS interpenetrated composites(C/CCSs and B/CCSs)to circumvent the brittleness of 3D-printed Al_(2)O_(3)CCSs.It was demonstrated that polyurea coating had less effect on the compressive strength of C/CCSs but tremendously improved their energy-absorbing ability.The energy-absorbing ability of C/CCSs was improved from26.48-52.57 kJ·m^(-3)of CCSs to 1.04-1.89 MJ·m^(-3)because of the extended plateau stage.Furthermore,compressive strength and energy-absorbing ability of B/CCSs were strengthened to 1.33-1.36 and 2.84-4.61 times of C/CCSs,respectively.Besides,failure mode of C/CCSs changed from localized deformation to fracturing entirely with the increase in relative density of CCSs inside,which was the same as that of CCSs.However,with the help of polyurea coating,C/CCSs were still intact at strains up to60%,which would neve r fail catastrophically as CCSs at low strains.B/CCSs tended to fracture as a whole,which was not influenced by relative density of pristine CCSs.It was believed that this work provided a creative way to circumvent the brittleness of CCSs and improve their mechanical performances.
基金supported by the National Natural Science Foundation of China(Grant Nos.12302151 and 52105575)the BIT Research and Innovation Promoting Project(Grant No.2023YCXY049)+2 种基金the Fundamental Research Funds for the Central Universities(Grant No.QTZX23063)the Aeronautical Science Foundation of China(Grant No.2022Z073081001)the Open Research Funds of State Key Laboratory of Intelligent Manufacturing Equipment and Technology(Grant No.IMETKF2024008).
文摘In this paper,a liquid-solid origami composite design is proposed for the improvement of impact resistance.Employing this design strategy,Kresling origami composite structures with different fillings were designed and fabricated,namely air,water,and shear thickening fluid(STF).Quasi-static compression and drop-weight impact experiments were carried out to compare and reveal the static and dynamic mechanical behavior of these structures.The results from drop-weight impact experiments demonstrated that the solid-liquid Kresling origami composite structures exhibited superior yield strength and reduced peak force when compared to their empty counterparts.Notably,the Kresling origami structures filled with STF exhibited significantly heightened yield strength and reduced peak force.For example,at an impact velocity of 3 m/s,the yield strength of single-layer STF-filled Kresling origami structures increased by 772.7%and the peak force decreased by 68.6%.This liquid-solid origami composite design holds the potential to advance the application of origami structures in critical areas such as aerospace,intelligent protection and other important fields.The demonstrated improvements in impact resistance underscore the practical viability of this approach in enhancing structural performance for a range of applications.
基金supported by National Natural Science Foundation of China(Grant Nos.52275310,52402084)the China Postdoctoral Science Foundation(Grant No.2024M751646).
文摘Vat photopolymerization additive manufacturing produces lightweight load-bearing ceramic lattice structures that have flexibility,time-efficiency,and high precision,compared to conventional technology.However,understanding the compression behavior and failure mechanism of such structures under loading remains a challenge.In this study,considering the correlation between the strut angle and bearing capacity,body-centered tetragonal(BCT)lattice structures with varying angles are designed based on a body-centered cubic(BCC)structure.BCT Al_(2)O_(3) ceramic lattice structures with varying angles are fabricated by vat photopolymerization.The mechanical properties,deformation process,and failure mechanism of the Al_(2)O_(3) ceramic lattice structures are characterized through a combination of ex-and in-situ X-ray computed tomography(X-CT)compression testing and analyzed using a finite element method(FEM)at macro-and micro-levels.The results demonstrate that as the angle increases,the stress concentration gradually expands from the node to the strut,resulting in an increased loadbearing capacity.Additionally,the failure mode of the Al_(2)O_(3) ceramic lattice structures is identified as diagonal slip shear failure.These findings provide a greater understanding of ceramic lattice structure failures and design optimization approaches.
基金supported by the National Natural Science Foundation of China (Grant No. 52275310)。
文摘The complex ceramic core used for hollow turbine blades requires a high porosity and a high fiexural strength. For a better balance between porosity and fiexural strength, ceramic materials with porous structures are preferred. In order to achieve the transition from disordered pore formation to ordered pore formation, Al_(2)O_(3) ceramic cores with triply periodic minimal surface(TPMS) micro lattice structures with different structural configurations(gyroid, diamond, and neovius) and different volume fractions of lattice structures(30, 40, and 50, vol.%) were designed and prepared by vat photopolymerization 3D printing. The effects of structural configuration and volume fraction of the lattice structure on the following structural shrinkage, microstructure, and flexural strength were investigated. The shrinkage relationship of the three lattice configurations is: neovius>diamond>gyroid. Besides, it is found that with an increase in the volume fraction of the 3D printed Al_(2)O_(3) ceramic micro lattice structures, their fiexural strength correspondingly increases ranging from 54.95 MPa to 139.1 MPa. The maximum average fiexural strength of the 3D printed Al_(2)O_(3) ceramic micro lattice structures is obtained when the structural configuration is diamond and with a volume fraction of 50vol.%, which is 139.1 MPa. Even when the volume fraction of the lattice structure is 30vol.%, that is to say the porosity is 70%, the fiexural strength is as high as 50-70 MPa, which can still be maintained at a high level. In addition, when the volume fraction of the lattice structure is a certain value, the sample with diamond configuration has a higher strength. The internal pore morphology, pore size, and porosity of the cores are precisely controlled, achieving both a high porosity and a high strength. Therefore, this study maintains high porosity and high strength simultaneously, providing a new lattice structure design idea for 3D printed ceramic cores.
基金financially supported from the National Natural Science Foundation of China(Nos.52274291,52204305)Beijing Institute of Technology Research Fund Program for Young Scholars,China(No.1740011182102).
文摘The development of low-energy consumption and environmentally friendly electrodeposition of metal/alloy films or coatings is presently one of the primary topics for the research community.For this purpose,deep eutectic solvents(DESs)are valued as electrolytes for their advantages of low operating temperature and wide electrochemical windows.At present,there is large amount of literature on this emerging field,but there are no specialized reviews of these studies.Here,after a brief introduction of DESs’concept and history,we comprehensively reviewed the lastest progress on the metal/alloy electrodeposition in DESs.Additionally,we discussed the key influence factors of the electrodeposition process and analyzed the corresponding mechanisms.Based on these,we emphasized the importance of the establishment of predictive models for dealing with the challenges in large-scale applications.
基金supported by the National Natural Science Foundation of China(Grant Nos.U2241240,12172045,and 12221002).
文摘In thermal protection structures,controlling and optimizing the surface roughness of carbon/phenolic(C/Ph)composites can effectively improve thermal protection performance and ensure the safe operation of carriers in high-temperature environments.This paper introduces a machine learning(ML)framework to forecast the surface roughness of carbon-phenolic composites under various thermal conditions by employing an ML algorithm derived from historical experimental datasets.Firstly,ablation experiments and collection of surface roughness height data of C/Ph composites under different thermal environments were conducted in an electric arc wind tunnel.Then,an ML model based on Ridge regression is developed for surface roughness prediction.The model involves incorporating feature engineering to choose the most concise and pertinent features,as well as developing an ML model.The ML model considers thermal environment parameters and feature screened by feature engineering as inputs,and predicts the surface height as the output.The results demonstrate that the suggested ML framework effectively anticipates the surface shape and associated surface roughness parameters in various heat flow conditions.Compared with the conventional 3D confocal microscope scanning,the method can obtain the surface topography information of the same area in a much shorter time,thus significantly saving time and cost.
基金supported by the National Key R&D Program of China(Grant No.2023YFB2408000).
文摘Layered materials,such as graphite and molybdenum disulfide,are promising for electrode materials and microelectronic devices due to their excellent ion-intercalating properties.However,the intercalation and de-intercalation of ions,causing structural deformation and material property variations,would affect battery performance and alter external field responses.The complex problem coupling multiphysics is significant for study and poses a crucial research challenge.This paper reviews the coupling between mechanics,electrochemistry,and electrics during the reaction process,including in situ experimental characterization,theoretical modeling,and design considerations at various scales.Current research has focused on experimental observations beyond the nanoscale and continuum phenomenological models.Further advancements in characterizing layered structural evolution,electron cloud interactions at the atomic level,and developing physics-based multi-field models are essential.
基金supported by Southern Marine Science and Engineering Guangdong Laboratory(Zhuhai)(No.SML2023SP243)the National Key Research and Development Program of China(No.2022YFC2906100)the National Natural Science Foundation of China(No.92475202)are acknowledged.
文摘Electrochemical metallurgy at low temperature(<473 K)shows promise for the extraction and refinement of metals and alloys in a green and sustainable manner.However,the kinetics of the electrodeposition process is generally slow at low temperature,resulting in large overpotential and low current efficiency.Thus,the application of external physical fields has emerged as an effective strategy for improving the mass and charge transfer processes during electrochemical reactions.This review highlights the challenges associated with low-temperature electrochemical processes and briefly discusses recent achievements in optimizing electrodeposition processes through the use of external physical fields.The regulating effects on the optimization of the electrodeposition process and the strategies for select-ing various external physical fields,including magnetic,supergravity,and ultrasonic fields are summarized from the perspectives of equipment and mechanisms.Finally,advanced methods for in-situ characterization of external physical field-assisted electrodeposition processes are reviewed to gain a deeper understanding of metallic electrodeposition.An in-depth exploration of the mechanism by which external physical fields affect the electrode process is essential for enhancing the efficiency of metal extraction at low temperatures.
基金the National Natural Science Foundation of China(Grant Nos.11972049 and 12002050)National Key Laboratory Foundation of Science and Technology on Materials under Shock and Im-pact(Grant No.6142902200401)Opening Fund of State Key Laboratory of Nonlinear Mechanics.
文摘Inspired by the gradient structure of the nature,two gradient lattice structures,i.e.,unidirectional gradient lattice(UGL)and bidirectional gradient lattice(BGL),are proposed based on the body-centered cubic(BCC)lattice to obtain specially designed mechanical behaviors,such as load-bearing and energy absorption capacities.First,a theoretical model is proposed to predict the initial stiffness of the gradient lattice structure under compressive loading,and validated against quasi-static compression tests and finite element models(FEMs).The deformation and failure mechanisms of the two structures are further studied based on experiments and simulations.The UGL structure exhibits a layer-by-layer failure mode,which avoids structure-wise shear failure in uniform structures.The BGL structure presents a symmetry deformation pattern,and the failure initiates at the weakest part.Finally,the energy absorption behaviors are also discussed.This study demonstrates the potential application of gradient lattice structures in load-transfer-path modification and energy absorption by topology design.
基金financially supported by the Science Challenge Project(No.TZ 2018002)。
文摘High-entropy diborides(HEBs)have attracted extensive research due to their potential ultra-high hardness.In the present work,the effects of transition metals(TM)on lattice parameters,electron work function(EWF),bonding charge density,and hardness of HEBs are comprehensively investigated by the first-principles calculations,including(TiZrHfNbTa)B_(2),(TiZrHfNbMo)B_(2),(TiZrHfTaMo)B_(2),(TiZrNbTaMo)B_(2),and(TiHfNbTaMo)B_(2).It is revealed that the disordered TM atoms result in a severe local lattice distortion and the formation of weak spots.In view of bonding charge density,it is understood that the degree of electron contribution of TM atoms directly affects the bonding strength of the metallic layer,contributing to the optimized hardness of HEBs.Moreover,the proposed power-law-scaled relationship integrating the EWF and the grain size yields an excellent agreement between our predicted results and those reported experimental ones.It is found that the HEBs exhibit relatively high hardness which is higher than those of single transition metal diborides.In particular,the hardness of(TiZrNbTaMo)B_(2)and(TiHfNbTaMo)B_(2)can be as high as29.15 and 28.02 GPa,respectively.This work provides a rapid strategy to discover/design advanced HEBs efficiently,supported by the coupling hardening mechanisms of solid solution and grain refinement based on the atomic and electronic interactions.
基金the support from the National Natural Science Foundation of China under Grant No. 11902031,No. 11802030 , No. 11802031Beijing Municipal Science and Technology Project Management Approach under No. Z181100004118002
文摘This paper presents a combination of experimental and numerical investigations on the dynamic response of scaling cabin structures under internal blast loading.The purpose of this study is to modify the similar relationship between the scaled-down model and the prototype of the cabin structures under internal blast loading.According to the Hopkinson’s scaling law,three sets of cabin structure models with different scaling factors combined with different explosive masses were designed for the experimental study.The dynamic deformation process of the models was recorded by a three-dimensional digital imaging correlation(DIC)method and a 3D scanning technology was used to reconstruct the deformation modes of the specimen.In addition,a finite element model was developed for the modification of the scaling law.The experimental results showed that the final deflection-to-thickness ratio was increased with the increase of the model size despite of the similar trend of their deformation processes.The reason for this inconsistency was discussed based on the traditional scaling law and a modified formula considering of the effects of size and strain-rate was provided.
基金This work was financially supported by the National Natural Science Foundation of China(Nos.51704188,51464020,5170219961705125 and 51802181)the research starting foundation from Shaanxi University of Science and Technology(No.2018GBJ-04)。
文摘Increasing attention has been focused on potassium ion batteries(KIBs) as promising energy-sto rage system(ESS) owing to the abundance and low-cost of potassium resources.Here,SnS2/SnO2 hete rostructures were successfully fixed onto stainless steel mesh(SnS2/SnO2/SSM) through a facile two-step hydrothermal method and used as anodes for KIBs.Due to the advantages of SnS2/SnO2 heterostructures and good conductivity of SSM substrate,the SnS2/SnO2/SSM anodes display enhanced electrochemical performance.The SnS2/SnO2/SSM anodes deliver specific capacity of 394 mA h g^-1 at 50 mA g^-1 over 100 cycles,better than SnO2/SSM.Even at 500 mA g^-1 after 250 cycles,high capacity of 155 mA h g^-1 can still be obtained.
基金supported by National Key R&D Program of China (No. 2022YFC2906100)National Natural Science Foundation of China (Nos. 52074036, 51725401, 51874019 and 52022013)Fundamental Research Funds for the Central Universities (No. FRF-TP-17-002C2)。
文摘The ever-growing energy demand and environmental issues have stimulated the development of sustainable energy technologies.Herein,an efficient and environmentally friendly electrochemical transformation technology was proposed to prepare highly graphitized carbon materials from an abundant natural resource-lignin (LG).The preparation process mainly includes pyrolytic carbonization of raw LG material and electrochemical conversion of amorphous carbon precursor.Interestingly,with the assistance of Co catalyst,the graphitization degree of the products was significantly improved,in which the mechanism was the removal of heteroatoms in LG and the rearrangement of carbon atoms into graphite lattice.Furthermore,tunable microstructures (nanoflakes) under catalytic effects could also be observed by controlling the electrolytic parameters.Compared with the products CN1 (without catalyst) and CN5 (with 10%catalyst),the specific surface area are 158.957 and 202.246 m^(2)g^(-1),respectively.When used as the electrode material for lithium-ion batteries,CN5 delivered a competitive specific capacity of~350 m Ah g^(-1)(0.5 C) compared with commercial graphite.The strategy proposed in this work provides an effective way to extract value-added graphite materials from lignin and can be extended to the graphitization conversion of any other amorphous carbon precursor materials.
基金support of the National Natural Science Foundation of China(Grant Nos.12372133 and 12027901)supported by the Natural Science Foun-dation of Hunan Province(Grant No.2021JJ30085)+2 种基金the Science and Technology Innovation Program of Hunan Province(Grant No.2021RC30306)Open Research Fund of State Key Laboratory of Precision Manufacturing for Extreme Service Performance,Central South University(Grant No.Kfkt2021-01)the Fund of State Key Laboratory of Advanced Design and Manufacturing for Vehicle Body(Grant No.52175012).
文摘Laser powder bed fusion(LPBF)is a potential additive manufacturing process to manufacture Invar 36 alloy components with complicated geometry.Whereas it inevitably introduces specific microstructures and pore defects,which will further influence the mechanical properties.Hence,aiming at exploring the LPBF process-related microstructures and pore defects,and especially their influences on the damage mechanism and mechanical properties,Invar 36 alloy was manufactured by LPBF under designed different laser scanning speeds.The microstructure observations reveal that higher scanning speeds lead to equiaxed and short columnar grains with higher dislocation density,while lower scanning speeds result in elongated columnar grains with lower dislocation density.The pore defects analyzed by X-ray computed tomography(XCT)suggest that the high laser scanning speed gives rise to numerous lamellar and large lack-of-fusion(LOF)pores,and the excessively low laser scanning speed produces relatively small keyhole pores with high sphericity.Moreover,the insitu XCT tensile tests were originally performed to evaluate the damage evolution and failure mechanism.Specifically,high laser scanning speed causes brittle fracture due to the rapid growth and coalescence of initial lamellar LOF pores along the scan-ning direction.Low laser scanning speed induces ductile fracture originating from unstable depressions in the surfaces,while metallurgical and keyhole pores have little impact on damage evolution.Eventually,the process-structure-property correlation is established.The presence of high volume fraction of lamel-lar LOF pores,resulting from high scanning speed,leads to inferior yield strength and ductility.Besides,specimens without LOF pores exhibit larger grain sizes and lower dislocation density at decreased scanning speeds,slightly reducing yield strength while slightly enhancing ductility.This understanding lays the foundation for widespread applications of LPBF-processed Invar 36 alloy.
基金Supported by National Natural Science Foundation of China(Grant No.12272045)the BIT Research and Innovation Promoting Project(Grant No.2023YCXZ025).
文摘Metamaterials are defined as artificially designed micro-architectures with unusual physical properties,including optical,electromagnetic,mechanical,and thermal characteristics.This study investigates the compressive mechanical and heat transfer properties of AlSi10Mg gradient metamaterials fabricated by Laser Powder Bed Fusion(LPBF).The morphology of the AlSi10Mg metamaterials was examined using an ultrahigh-resolution microscope.Quasi-static uniaxial compression tests were conducted at room temperature,with deformation behavior captured through camera recordings.The findings indicate that the proposed gradient metamaterial exhibits superior compressive strength properties and energy absorption capacity.The Gradient-SplitP structure demonstrated better compressive performance compared to other strut-based structures,including Gradient-Gyroid and Gradient-Lidinoid structures.With an apparent density of 0.796,the Gradient-SplitP structure exhibited an outstanding energy absorption capacity,reaching an impressive 23.57 MJ/m^(3).In addition,heat conductivity tests were performed to assess the thermal resistance of these structures with different cell configurations.The gradient metamaterials exhibited higher thermal resistance and lower thermal conductivity.Consequently,the designed gradient metamaterials can be considered valuable in various applications,such as thermal management,load-bearing,and energy absorption components.
基金National Natural Science Foundation of China (52105319)。
文摘Here we propose to employ wire-arc directed energy deposition(WA-DED) to tune the microstructure and the mechanical property of Mg-Al-Si alloys, on the basis of its sub-rapid solidification effect. According to finite element analysis, WA-DED shows higher cooling rate than conventional casting, reaching 598.3 K/s for Mg-Al-Si alloy, and the lower heat input, the larger cooling rate of WA-DED. Significant microstructure refinement is thus achieved, with reduced grain size and Mg_(2)Si particle diameter. The transition from hypereutectic to fully eutectic microstructure is triggered by reducing the heat input. Compared with the as-cast alloy, WA-DED alloys demonstrate higher ultimate tensile strengths(UTS) at both room-and high-temperature(150℃) properties, increasing by 50.1% and 30.3%, respectively. The superior strength-ductility synergy for Mg-Al-Si alloys results from the microstructure tuning via sub-rapid solidification of WA-DED.
基金financially supported by the National Key R&D Program of China(No.2022YFC2906100).
文摘For the rational manipulation of the production quality of high-temperature metallurgical engineering,there are many challenges in understanding the processes involved because of the black box chemical/electrochemical reactors.To overcome this issue,various in-situ characterization methods have been recently developed to analyze the interactions between the composition,microstructure,and solid-liquid interface of high-temperature electrochemical electrodes and molten salts.In this review,recent progress of in-situ hightemperature characterization techniques is discussed to summarize the advances in understanding the processes in metallurgical engineering.In-situ high-temperature technologies and analytical methods mainly include synchrotron X-ray diffraction(s-XRD),laser scanning confocal microscopy,and X-ray computed microtomography(X-rayμ-CT),which are important platforms for analyzing the structure and morphology of the electrodes to reveal the complexity and variability of their interfaces.In addition,laser-induced breakdown spectroscopy,high-temperature Raman spectroscopy,and ultraviolet-visible absorption spectroscopy provide microscale characterizations of the composition and structure of molten salts.More importantly,the combination of X-rayμ-CT and s-XRD techniques enables the investigation of the chemical reaction mechanisms at the two-phase interface.Therefore,these in-situ methods are essential for analyzing the chemical/electrochemical kinetics of high-temperature reaction processes and establishing the theoretical principles for the efficient and stable operation of chemical/electrochemical metallurgical processes.
基金supported by the National Natural Science Foundation of China(Grant No.12172125)the Science Foundation of Hunan Province(Grant No.2022JJ30119).
文摘Multi-wall carbon nanotube filled shape memory polymer composite(MWCNT/SMC)possessed enhanced modulus,strength,and electric conductivity,as well as excellent electrothermal shape memory properties,showing wide design scenarios and engineering application prospects.The thermoelectrically triggered shape memory process contains complex multi-physical mechanisms,especially when coupled with finite deformation rooted on micro-mechanisms.A multi-physical finite deformation model is necessary to get a deep understanding on the coupled electro-thermomechanical properties of electrothermal shape memory composites(ESMCs),beneficial to its design and wide application.Taking into consideration of micro-physical mechanisms of the MWCNTs interacting with double-chain networks,a finite deformation theoretical model is developed in this work based on two superimposed network chains of physically crosslinked network formed among MWCNTs and the chemically crosslinked network.An intact crosslinked chemical network is considered featuring with entropic-hyperelastic properties,superimposed with a physically crosslinked network where percolation theory is based on electric conductivity and electric-heating mechanisms.The model is calibrated by experiments and used for shape recoveries triggered by heating and electric fields.It captures the coupled electro-thermomechanical behavior of ESMCs and provides design guidelines for MWCNTs filled shape memory polymers.
基金financially supported by the National Natural Science Foundation of China(No.52274291)Beijing Institute of Technology Research Fund Program for Young Scholars(No.1740011182102)the National Key R&D Program of China(No.2022YFC2906100)。
文摘Rare refractory metals(RRMs)play a significant role in fundamental industries,including electronics,chemical industry,machinery,etc.,and future advanced fields,such as aerospace and superconductivity.However,the traditional production processes of RRMs based on high-temperature thermal reduction cannot meet the requirements of low-energy consumption.This dilemma could be addressed efficiently by using a low-temperature electrodeposition strategy in ionic liquids(ILs).This review summarizes a panoramic view of the latest developments on the electrodeposition of RRMs in ILs after a brief review on the current industrial production methods of RRMs.Based on this,the electrochemical mechanism occurring at the cathode during the electrodeposition process of RRMs in different electrolytes and under different conditions is thoroughly discussed,because it is crucial for the successful production of pure RRMs.In addition,this review not only analyses the main challenges that hinder the industrial application of the electrodeposition of RRMs in ILs,but also proposes corresponding solutions.We hope this review can provide a valuable guidance for the fundamental research and industrial development of lowtemperature electrodeposition of RRMs.
基金supported by the National Natural Science Foundation of China(Nos.U2241240,12172045,12221002 and 12202119)。
文摘The failure behavior of the three-dimensional(3D)woven composites under tension are evaluated via experimentation and simulation.To accurately depict the intricate geometry of the woven composites,including the fluctuation of yarn paths,variations in cross-section,and resin distribution,the image-aided digital elements modeling approach is employed.Subsequently,to further assess both the tensile performance and damage response,a realistic voxel model is established with the integration of a well-suited progressive damage model.The obtained stress-strain curves align with the experimental results,and damage progression and underlying mechanisms involved are clearly revealed.Specifically,when subjected to warp tension,severe transverse damage and fiber bundle pull-out towards the warp yarns are observed within the curved section.Similarly,under weft loading,longitudinal damage is found to occur in the weft yarns,while the warp yarns suffer from transverse damage,leading to the formation of a smooth and brittle crack.Ultimately,the findings of this study hold potential to advance the engineering applications of the3D woven composites.
