The new flee-form surface modelling technology for robotic belt grinding simulation presented in this paper is based on discrete surfel elements generated from the surface approximation point set and can facilitate th...The new flee-form surface modelling technology for robotic belt grinding simulation presented in this paper is based on discrete surfel elements generated from the surface approximation point set and can facilitate the simulation implementation. A local process model exploits the advantage of surfel representation to compute the material removal rate and the final surface grinding error can be easily carried out. With the help of this system, robot programmers can improve the path planning and predict potential problems by visualizing the manufacturing process.展开更多
The quality of coatings, produced by thermal spraying processes, considerably decreases with the occurrence of higher residual stresses, which are especially pronounced for complex workpiece geometries. To understand ...The quality of coatings, produced by thermal spraying processes, considerably decreases with the occurrence of higher residual stresses, which are especially pronounced for complex workpiece geometries. To understand the occurring effects and to aid in the planning of coating processes, simulations of the highly transient energy flux of the HVOF spray gun into the substrate are of great value. In this article, a software framework for the simulation of nonlinear heat transfer during (HVOF) thermal spraying is presented. One part of this framework employs an efficient GPU-based simulation algorithm to compute the time-dependent input boundary conditions for a spray gun that moves along a complex workpiece of arbitrary shape. The other part employs a finite-element model for a rigid heat conductor adhering to the computed boundary conditions. The model is derived from the fundamental equations of continuum thermodynamics where nonlinear temperature-depending heat conduction is assumed.展开更多
基金Project supported by the Deutsche Forschungsgemeinschaft (DFG)as a part of the research group 366 (Simulation-Aided Offline ProcessDesign and Optimization in Manufacturing Sculptured Surfaces)
文摘The new flee-form surface modelling technology for robotic belt grinding simulation presented in this paper is based on discrete surfel elements generated from the surface approximation point set and can facilitate the simulation implementation. A local process model exploits the advantage of surfel representation to compute the material removal rate and the final surface grinding error can be easily carried out. With the help of this system, robot programmers can improve the path planning and predict potential problems by visualizing the manufacturing process.
文摘The quality of coatings, produced by thermal spraying processes, considerably decreases with the occurrence of higher residual stresses, which are especially pronounced for complex workpiece geometries. To understand the occurring effects and to aid in the planning of coating processes, simulations of the highly transient energy flux of the HVOF spray gun into the substrate are of great value. In this article, a software framework for the simulation of nonlinear heat transfer during (HVOF) thermal spraying is presented. One part of this framework employs an efficient GPU-based simulation algorithm to compute the time-dependent input boundary conditions for a spray gun that moves along a complex workpiece of arbitrary shape. The other part employs a finite-element model for a rigid heat conductor adhering to the computed boundary conditions. The model is derived from the fundamental equations of continuum thermodynamics where nonlinear temperature-depending heat conduction is assumed.
