Tool failures in machining processes often cause severe damages of workpieces and lead to large quantities of loss,making tool condition monitoring an important,urgent issue.However,problems such as practicability sti...Tool failures in machining processes often cause severe damages of workpieces and lead to large quantities of loss,making tool condition monitoring an important,urgent issue.However,problems such as practicability still remain in actual machining.Here,a real-time tool condition monitoring method integrated in an in situ fiber optic temperature measuring apparatus is proposed.A thermal simulation is conducted to investigate how the fluctuating cutting heats affect the measuring temperatures,and an intermittent cutting experiment is carried out,verifying that the apparatus can capture the rapid but slight temperature undulations.Fourier transform is carried out.The spectrum features are then selected and input into the artificial neural network for classification,and a caution is given if the tool is worn.A learning rate adaption algorithm is introduced,greatly reducing the dependence on initial parameters,making training convenient and flexible.The accuracy stays 90%and higher in variable argument processes.Furthermore,an application program with a graphical user interface is constructed to present real-time results,confirming the practicality.展开更多
基金The authors acknowledge the financial support from the Key-Area Research and Development Program of Guangdong Province,China(Grant No.2020B090927002).
文摘Tool failures in machining processes often cause severe damages of workpieces and lead to large quantities of loss,making tool condition monitoring an important,urgent issue.However,problems such as practicability still remain in actual machining.Here,a real-time tool condition monitoring method integrated in an in situ fiber optic temperature measuring apparatus is proposed.A thermal simulation is conducted to investigate how the fluctuating cutting heats affect the measuring temperatures,and an intermittent cutting experiment is carried out,verifying that the apparatus can capture the rapid but slight temperature undulations.Fourier transform is carried out.The spectrum features are then selected and input into the artificial neural network for classification,and a caution is given if the tool is worn.A learning rate adaption algorithm is introduced,greatly reducing the dependence on initial parameters,making training convenient and flexible.The accuracy stays 90%and higher in variable argument processes.Furthermore,an application program with a graphical user interface is constructed to present real-time results,confirming the practicality.
