A parametric study was performed to explore the effect of runner thickness,filtration,and hydrogen content on the mechanical properties and defect formation in Al-7%Si-0.3%Mg(2L99)sand castings.A two-level full factor...A parametric study was performed to explore the effect of runner thickness,filtration,and hydrogen content on the mechanical properties and defect formation in Al-7%Si-0.3%Mg(2L99)sand castings.A two-level full factorial design of experiments was used to statistically evaluate these parameters and the tensile properties were characterized via Weibull distribution analysis.The findings reveal that decreasing the runner thickness from25 mm to 10 mm and using 10 PPI ceramic filters improve mechanical properties by minimizing double oxide film entrainment as confirmed by electron microscopy examination.In addition,lowering hydrogen concentrations within the Al alloy from 0.24 cm^(3)/100 g Al to 0.12 cm^(3)/100 g Al is also shown to enhance casting integrity by suppressing bifilm inflation and subsequent pore formation.ANOVA results indicate that the hydrogen content is the most important factor,contributing 53%to the variability in mechanical properties,followed by filtration(25%)and runner thickness(17%).The optimized casting conditions including thin runners(10 mm thick),melt filtration,and a low hydrogen level(0.12 cm^(3)/100 g Al),result in an approximately 474%increase in the shape factor and a 107%increase in the characteristic life of UTS,as well as an approximately 413%increase in the shape factor and a 149%increase in characteristic life of elongation.The outcomes suggest that controlled filling systems and melt treatment are critical for producing consistent,high integrity aluminum castings in industrial applications.展开更多
Additive manufacturing(AM),globally referred to as 3D printing,is a highly flexible manufacturing method that enables the design and creation of complex geometries with ease.This review article comprehensively examine...Additive manufacturing(AM),globally referred to as 3D printing,is a highly flexible manufacturing method that enables the design and creation of complex geometries with ease.This review article comprehensively examines the materials,methods,and applications of AM specifically for the space sector,while identifying current research gaps and proposing future directions.The primary advantages of AM over conventional subtractive manufacturing for space implementations include economic efficiency,unparalleled design freedom,high customizability,tailor-made production,and the ability to process a wide range of materials including metals,polymers,composites,and ceramics.The article focuses on space-grade materials such as high-performance alloys,polymers,and ceramics used in applications ranging from electronic equipment to propulsion systems.It provides a detailed analysis of prevalent metal AM techniques like powder bed fusion and directed energy deposition,as well as non-metal methods including used deposition modeling and selective laser sintering.Through specific case studies,it demonstrates how AM enables part consolidation,weight reduction,and the production of multifunctional components with integrated capabilities.This review will help readers comprehend current trends in space additive manufacturing and understand its future potential in next-generation space applications,from in-situ manufacturing to the realization of fully additively manufactured spacecraft.展开更多
Rural economic development can differ intensely among municipalities within the same region. The economic activity disparity among them makes public policy actions difficult. It is possible to find highly efficient an...Rural economic development can differ intensely among municipalities within the same region. The economic activity disparity among them makes public policy actions difficult. It is possible to find highly efficient and globally competitive producers, as well as those producing for subsistence, in the same area. This disparity stands out the total productivity importance of the factors of production in the agricultural sector, especially the productivity of the land. The way the land is occupied in the rural area, namely crops, pastures, reforestation and other areas, can be indicative of the productivity of the land factor and the value of agricultural production. The products that compose the value of the agricultural production present different land occupation through their own productive characteristic. The main objective of this work was to measure the association between the production value of groups of agricultural products and the diversified uses of the rural area in the production of the municipalities in the state of Sao Paulo. In this research, 52 agricultural products produced in 2008 were used, grouped in five production value variables and other nine variables of the land use in production of the municipalities in Sao Paulo. The multivariate statistical technique of canonical correlation was used to measure the association between the product variables group of the production value with the land use group in agricultural activities. It was concluded that there is a strong correlation （94.3%） in the first pair of canonical variables, representing the production value and the land use, allowing groups of municipalities to be formed at different stages of development in agricultural production. It can be verified that 61.8% of the municipalities in the state were below the average in the production group and land use and that only 4.8% were above average for the production variables group and with values below the average in land use. The stages of agricultural development in the municipalities of Sao Paulo and the association between the production and use of the area can contribute to identify the direction of public policies to increase the productivity of the agricultural sector.展开更多
With the emergence of general foundational models,such as Chat Generative Pre-trained Transformer(ChatGPT),researchers have shown considerable interest in the potential applications of foundation models in the process...With the emergence of general foundational models,such as Chat Generative Pre-trained Transformer(ChatGPT),researchers have shown considerable interest in the potential applications of foundation models in the process industry.This paper provides a comprehensive overview of the challenges and opportunities presented by the use of foundation models in the process industry,including the frameworks,core applications,and future prospects.First,this paper proposes a framework for foundation models for the process industry.Second,it summarizes the key capabilities of industrial foundation models and their practical applications.Finally,it highlights future research directions and identifies unresolved open issues related to the use of foundation models in the process industry.展开更多
In this review,we propose a comprehensive overview of additive manufacturing(AM)technologies and design possibilities in manufacturing metamaterials for various applications in the biomedical field,of which many are i...In this review,we propose a comprehensive overview of additive manufacturing(AM)technologies and design possibilities in manufacturing metamaterials for various applications in the biomedical field,of which many are inspired by nature itself.It describes how new AM technologies(e.g.continuous liquid interface production and multiphoton polymerization,etc)and recent developments in more mature AM technologies(e.g.powder bed fusion,stereolithography,and extrusion-based bioprinting(EBB),etc)lead to more precise,efficient,and personalized biomedical components.EBB is a revolutionary topic creating intricate models with remarkable mechanical compatibility of metamaterials,for instance,stress elimination for tissue engineering and regenerative medicine,negative or zero Poisson’s ratio.By exploiting the designs of porous structures(e.g.truss,triply periodic minimal surface,plant/animal-inspired,and functionally graded lattices,etc),AM-made bioactive bone implants,artificial tissues,and organs are made for tissue replacement.The material palette of the AM metamaterials has high diversity nowadays,ranging from alloys and metals(e.g.cobalt-chromium alloys and titanium,etc)to polymers(e.g.biodegradable polycaprolactone and polymethyl methacrylate,etc),which could be even integrated within bioactive ceramics.These advancements are driving the progress of the biomedical field,improving human health and quality of life.展开更多
The mechanical behaviour of Titanium-based Fiber Metal Laminates(FMLs)reinforced with Kevlar,Jute and the novel woven(Kevlar+Jute)fiber mat were evaluated through tensile,flexural,Charpy impact,and drop-weight tests.T...The mechanical behaviour of Titanium-based Fiber Metal Laminates(FMLs)reinforced with Kevlar,Jute and the novel woven(Kevlar+Jute)fiber mat were evaluated through tensile,flexural,Charpy impact,and drop-weight tests.The FMLs were fabricated with various stacking configurations(2/1,3/2,4/3,and 5/4)to examine their influence on mechanical properties.Kevlar-reinforced laminates consistently demonstrated superior tensile and flexural strengths,with the highest tensile strength of 772 MPa observed in the 3/2 configuration,attributed to Kevlar's excellent load-bearing capacity.Jute-reinforced laminates exhibited lower performance due to poor bonding and early delamination,while the FMLs reinforced with woven(Kevlar+Jute)fiber mat achieved a balance between mechanical strength and cost-effectiveness by attaining a tensile strength of 718 MPa in the 3/2 configuration.Impact energy absorption results revealed that Kevlar-reinforced FMLs provided the highest energy absorption under Charpy tests,reaching 13.5 J in the 3/2 configuration.The 4/3 configu ration exhibited superior resistance under drop-weight impacts,absorbing 104.7 J of energy.Failure analysis using SEM revealed key mechanisms such as fiber debonding,delamination,and fiber pull-out,with increased severity observed in laminates with a higher number of fiber-epoxy layers,especially in the 5/4 configuration.This study highlights the potential of Kevlar-Jute hybrid fiber-reinforced FMLs for applications requiring high mechanical performance and impact resistance.Future research should explore advanced surface treatments and the environmental durability of these laminates for aerospace and automotive applications.展开更多
State-of-the-art technologies such as the Internet of Things(IoT),cloud computing(CC),big data analytics(BDA),and artificial intelligence(AI)have greatly stimulated the development of smart manufacturing.An important ...State-of-the-art technologies such as the Internet of Things(IoT),cloud computing(CC),big data analytics(BDA),and artificial intelligence(AI)have greatly stimulated the development of smart manufacturing.An important prerequisite for smart manufacturing is cyber-physical integration,which is increasingly being embraced by manufacturers.As the preferred means of such integration,cyber-physical systems(CPS)and digital twins(DTs)have gained extensive attention from researchers and practitioners in industry.With feedback loops in which physical processes affect cyber parts and vice versa,CPS and DTs can endow manufacturing systems with greater efficiency,resilience,and intelligence.CPS and DTs share the same essential concepts of an intensive cyber-physical connection,real-time interaction,organization integration,and in-depth collaboration.However,CPS and DTs are not identical from many perspectives,including their origin,development,engineering practices,cyber-physical mapping,and core elements.In order to highlight the differences and correlation between them,this paper reviews and analyzes CPS and DTs from multiple perspectives.展开更多
The selection of process parameter in the gas tungsten arc （GTA） welding of titanium alloy was presented for obtaining optimum grain size and hardness. Titanium alloy （Ti-6Al-4V） is one of the most important non-f...The selection of process parameter in the gas tungsten arc （GTA） welding of titanium alloy was presented for obtaining optimum grain size and hardness. Titanium alloy （Ti-6Al-4V） is one of the most important non-ferrous metals which offers great potential application in aerospace, biomedical and chemical industries, because of its low density （4.5 g/cm^3）, excellent corrosion resistance, high strength, attractive fracture behaviour and high melting point （1678℃）. The preferred welding process for titanium alloy is frequent GTA welding due to its comparatively easier applicability and better economy. In the case of single pass （GTA） welding of thinner section of this alloy, the pulsed current has been found beneficial due to its advantages over the conventional continuous current process. Many considerations come into the picture and one needs to carefully balance various pulse current parameters to reach an optimum combination. Four factors, five level, central composite, rotatable design matrix were used to optimize the required number of experimental conditions. Mathematical models were developed to predict the fusion zone grain size using analysis of variance （ANOVA） and regression analysis. The developed models were optimized using the traditional Hooke and Jeeve＇s algorithm. Experimental results were provided to illustrate the proposed approach.展开更多
NiTi shape memory alloys(SMAs) was developed using the spark-plasma sintering(SPS) process with different average particle size(45 μm and 10 μm) under various temperature. The influence of particle size and temperat...NiTi shape memory alloys(SMAs) was developed using the spark-plasma sintering(SPS) process with different average particle size(45 μm and 10 μm) under various temperature. The influence of particle size and temperature on the density, microstructure, and corrosion behavior of the NiTi in simulated body fluid was examined. The porosity decreased with increasing sintering temperature and decreasing particle size, which resulted in an increase in density of the alloy. Increasing the sintering temperature led to the formation of Ni-and Ti-rich intermetallic such as Ni3Ti and NiTi2. The formation of these secondary phases influenced the corrosion behavior of NiTi by changing its chemical composition. The planar structure of NiTi was transformed into a dendritic structure at 900℃, which resulted in the formation of uniform oxide and phosphate layers on the entire surface. A high corrosion potential and low corrosion current density were achieved with NiTi prepared with 10 μm particles at 900℃, which exhibited superior corrosion resistance.展开更多
The problem of capacity shortage in some airports needs to be dealt with sustainable solutions including a more efficient use of the existing runway slots at the airports. The Collaborative Decision Making（CDM） is a...The problem of capacity shortage in some airports needs to be dealt with sustainable solutions including a more efficient use of the existing runway slots at the airports. The Collaborative Decision Making（CDM） is an important approach applied to Air Traffic Management（ATM）to achieve this efficient use of the slots allocation. Using the Matching approach for two-sided markets of Game theory, the Top Trading Cycle CDM（TTC-CDM） algorithm developed in this research is an extension of the CDM approach aggregating the Ground Delay Program（GDP）of the air sector. The paper compared the developed TTC-CDM model to the existing models such as the conventional Compression algorithm in CDM, the Trade Cycle algorithm and the Deferred Acceptance CDM（DA-CDM） model to evaluate the performance of the proposed model. Through a case study, the results show the effective application of TTC-CDM model to slot allocation in ATM and also presents the advantage of considering the preferences of airport managers beside ATC controllers and airlines in the decision processing.展开更多
The present study is to optimize the process parameters for friction welding of duplex stainless steel(DSS UNS S32205).Experiments were conducted according to central composite design.Process variables,as inputs of th...The present study is to optimize the process parameters for friction welding of duplex stainless steel(DSS UNS S32205).Experiments were conducted according to central composite design.Process variables,as inputs of the neural network,included friction pressure,upsetting pressure,speed and burn-off length.Tensile strength and microhardness were selected as the outputs of the neural networks.The weld metals had higher hardness and tensile strength than the base material due to grain refinement which caused failures away from the joint interface during tensile testing.Due to shorter heating time,no secondary phase intermetallic precipitation was observed in the weld joint.A multi-layer perceptron neural network was established for modeling purpose.Five various training algorithms,belonging to three classes,namely gradient descent,genetic algorithm and LevenbergeM arquardt,were used to train artificial neural network.The optimization was carried out by using particle swarm optimization method.Confirmation test was carried out by setting the optimized parameters.In conformation test,maximum tensile strength and maximum hardness obtained are 822 MPa and 322 Hv,respectively.The metallurgical investigations revealed that base metal,partially deformed zone and weld zone maintain austenite/ferrite proportion of 50:50.展开更多
The optimum friction welding （FW） parameters of duplex stainless steel （DSS） UNS $32205 joint was determined. The experiment was carried out as the central composite array of 30 experiments. The selected input par...The optimum friction welding （FW） parameters of duplex stainless steel （DSS） UNS $32205 joint was determined. The experiment was carried out as the central composite array of 30 experiments. The selected input parameters were friction pressure （F）, upset pressure （U）, speed （S） and burn-off length （B）, and responses were hardness and ultimate tensile strength. To achieve the quality of the welded joint, the ultimate tensile strength and hardness were maximized, and response surface methodology （RSM） was applied to create separate regression equations of tensile strength and hardness. Intelligent optimization technique such as genetic algorithm was used to predict the Pareto optimal solutions. Depending upon the application, preferred suitable welding parameters were selected. It was inferred that the changing hardness and tensile strength of the friction welded joint influenced the upset pressure, friction Pressure and speed of rotation.展开更多
The AA6061-10 wt.%B4 C mono composite, AA6061-10 wt.%B4 C-Gr(Gr: graphite) hybrid composites containing 2.5, 5, and 7.5 wt.% Gr particles, and AA6061-10 wt.%B4 C-Mo S2 hybrid composites containing 2.5, 5, and 7.5 wt.%...The AA6061-10 wt.%B4 C mono composite, AA6061-10 wt.%B4 C-Gr(Gr: graphite) hybrid composites containing 2.5, 5, and 7.5 wt.% Gr particles, and AA6061-10 wt.%B4 C-Mo S2 hybrid composites containing 2.5, 5, and 7.5 wt.% Mo S2 particles were fabricated through stir casting. The dry sliding tribological behaviors of the mono composite and hybrid composites were studied as a function of temperature on high temperature pin-on-disc tribotester against EN 31 counterface. The wear rate and friction coefficient of the Gr-reinforced and Mo S2-reinforced hybrid composites decreased in the temperature range of 30-100 ℃ due to the combined lubrication offered by the wear protective layer and its solid lubricant phase. Scanning electron microscopy(SEM) observation of the worn pin surface revealed severe adhesion, delamination, and abrasion wear mechanisms at temperatures of 150, 200, and 250 ℃, respectively. At 150 ℃, transmission electron microscopy(TEM) observation of the hybrid composites revealed the formation of deformation bands due to severe plastic deformation and fine crystalline structure due to dynamic recrystallization.展开更多
In order to avoid mistakes and to save a great deal of time in analysis, an innovative methodology was developed that can analyze the well operations and rig characteristics involved to define the best emergency disco...In order to avoid mistakes and to save a great deal of time in analysis, an innovative methodology was developed that can analyze the well operations and rig characteristics involved to define the best emergency disconnect sequence （EDS） available. A solution was developed based on the characteristics of the rigs and blowout preventers （BOPs）, and six variables were considered that directly affect the choice of EDS. All possible combinations of 64 scenarios were analyzed, and the priority of choice of the EDS was defined empirically. This paper presents an approach to EDS risk management and examples of exposure time （time without riser safety margin and shear capability） for the same well, which can be lowered from 13% to 0.1%. The impact of this reduction is related to the ability of the BOP to cut some of the heavy casings, in addition to improved availability of EDS modes. This implementation opened up many possibilities for the performance of risk exposure analysis, enabling comparison of several BOP configurations of contracted rigs and selection of the best options. This innovative approach allowed a better management of the rig schedules, prioritizing safety aspects and making it possible to allocate the fleet in a systematic way.展开更多
Ni-Cr based nanostructured feedstock powder was prepared by mechanical milling technique involving repeated welding, fracturing, and re-welding of powder particles in a planetary ball mill. The milled nanocrystalline ...Ni-Cr based nanostructured feedstock powder was prepared by mechanical milling technique involving repeated welding, fracturing, and re-welding of powder particles in a planetary ball mill. The milled nanocrystalline powders were used to coat carbon steel tubes using high velocity oxygen fuel（HVOF） thermal spraying process. The characterization of the feedstock powder and HVOF coated substrates was performed using optical microscope, X-ray diffractometer（XRD）, scanning electron microscope（SEM）, high resolution transmission electron microscope（HR-TEM）, energy dispersive spectrometer（EDS） and microhardness tests. The coated and uncoated samples were subjected to different thermal cycles and characterized for their phase changes, metallurgical changes and microhardness variations. Ni-Cr nanostructured coated samples exhibited higher mechanical and metallurgical properties compared to their conventionally coated counter parts. The results showed that the nanostructured coating possessed a more uniform and denser microstructure than the conventional coating.展开更多
The formability of bake hardened steel （thickness 0.82 mm）, and the extra galvannealed IF steel （thickness 0.82 mm） have been studied. The suitability of the above steels for forming applications has been critical...The formability of bake hardened steel （thickness 0.82 mm）, and the extra galvannealed IF steel （thickness 0.82 mm） have been studied. The suitability of the above steels for forming applications has been critically examined. The microstructure, tensile properties, and formability parameters of the above sheet metals were determined. The manufacturing process of the steels and the significance with reference to its formability were studied.展开更多
1.Introduction The real question is not whether machines think but whether men do.Burrhus Frederic Skineer Dedicated manufacturing systems are fading out as future manufacturing(i.e.,Industry 4.0[1])demands ultra-flex...1.Introduction The real question is not whether machines think but whether men do.Burrhus Frederic Skineer Dedicated manufacturing systems are fading out as future manufacturing(i.e.,Industry 4.0[1])demands ultra-flexible smart manufacturing systems that can self-adapt to production process changes resulting from the varied batch sizes of personalized products[2–4].The manufacturing shop-floor can become an unstructured environment where manufacturing systems and processes change their configurations dynamically via adaptive near-real-time decision-making.One emerging trend to make manufacturing flexible and reconfigurable is to introduce collaborative machines that work alongside humans with high productivity[5-7].展开更多
This paper presents a novel general method for computing optimal motions of an industrial robot manipulator （AdeptOne XL robot） in the presence of fixed and oscillating obstacles. The optimization model considers th...This paper presents a novel general method for computing optimal motions of an industrial robot manipulator （AdeptOne XL robot） in the presence of fixed and oscillating obstacles. The optimization model considers the nonlinear manipulator dynamics, actuator constraints, joint limits, and obstacle avoidance. The problem has 6 objective functions, 88 variables, and 21 constraints. Two evolutionary algorithms, namely, elitist non-dominated sorting genetic algorithm （NSGA-II） and multi-objective differential evolution （MODE）, have been used for the optimization. Two methods （normalized weighting objective functions and average fitness factor） are used to select the best solution tradeoffs. Two multi-objective performance measures, namely solution spread measure and ratio of non-dominated individuals, are used to evaluate the Pareto optimal fronts. Two multi-objective performance measures, namely, optimizer overhead and algorithm effort, are used to find the computational effort of the optimization algorithm. The trajectories are defined by B-spline functions. The results obtained from NSGA-II and MODE are compared and analyzed.展开更多
基金supported and funded by the Deanship of Scientific Research at Imam Mohammad Ibn Saud Islamic University(IMSIU)(Grant number IMSIU-DDRSP2603)。
文摘A parametric study was performed to explore the effect of runner thickness,filtration,and hydrogen content on the mechanical properties and defect formation in Al-7%Si-0.3%Mg(2L99)sand castings.A two-level full factorial design of experiments was used to statistically evaluate these parameters and the tensile properties were characterized via Weibull distribution analysis.The findings reveal that decreasing the runner thickness from25 mm to 10 mm and using 10 PPI ceramic filters improve mechanical properties by minimizing double oxide film entrainment as confirmed by electron microscopy examination.In addition,lowering hydrogen concentrations within the Al alloy from 0.24 cm^(3)/100 g Al to 0.12 cm^(3)/100 g Al is also shown to enhance casting integrity by suppressing bifilm inflation and subsequent pore formation.ANOVA results indicate that the hydrogen content is the most important factor,contributing 53%to the variability in mechanical properties,followed by filtration(25%)and runner thickness(17%).The optimized casting conditions including thin runners(10 mm thick),melt filtration,and a low hydrogen level(0.12 cm^(3)/100 g Al),result in an approximately 474%increase in the shape factor and a 107%increase in the characteristic life of UTS,as well as an approximately 413%increase in the shape factor and a 149%increase in characteristic life of elongation.The outcomes suggest that controlled filling systems and melt treatment are critical for producing consistent,high integrity aluminum castings in industrial applications.
文摘Additive manufacturing(AM),globally referred to as 3D printing,is a highly flexible manufacturing method that enables the design and creation of complex geometries with ease.This review article comprehensively examines the materials,methods,and applications of AM specifically for the space sector,while identifying current research gaps and proposing future directions.The primary advantages of AM over conventional subtractive manufacturing for space implementations include economic efficiency,unparalleled design freedom,high customizability,tailor-made production,and the ability to process a wide range of materials including metals,polymers,composites,and ceramics.The article focuses on space-grade materials such as high-performance alloys,polymers,and ceramics used in applications ranging from electronic equipment to propulsion systems.It provides a detailed analysis of prevalent metal AM techniques like powder bed fusion and directed energy deposition,as well as non-metal methods including used deposition modeling and selective laser sintering.Through specific case studies,it demonstrates how AM enables part consolidation,weight reduction,and the production of multifunctional components with integrated capabilities.This review will help readers comprehend current trends in space additive manufacturing and understand its future potential in next-generation space applications,from in-situ manufacturing to the realization of fully additively manufactured spacecraft.
文摘Rural economic development can differ intensely among municipalities within the same region. The economic activity disparity among them makes public policy actions difficult. It is possible to find highly efficient and globally competitive producers, as well as those producing for subsistence, in the same area. This disparity stands out the total productivity importance of the factors of production in the agricultural sector, especially the productivity of the land. The way the land is occupied in the rural area, namely crops, pastures, reforestation and other areas, can be indicative of the productivity of the land factor and the value of agricultural production. The products that compose the value of the agricultural production present different land occupation through their own productive characteristic. The main objective of this work was to measure the association between the production value of groups of agricultural products and the diversified uses of the rural area in the production of the municipalities in the state of Sao Paulo. In this research, 52 agricultural products produced in 2008 were used, grouped in five production value variables and other nine variables of the land use in production of the municipalities in Sao Paulo. The multivariate statistical technique of canonical correlation was used to measure the association between the product variables group of the production value with the land use group in agricultural activities. It was concluded that there is a strong correlation （94.3%） in the first pair of canonical variables, representing the production value and the land use, allowing groups of municipalities to be formed at different stages of development in agricultural production. It can be verified that 61.8% of the municipalities in the state were below the average in the production group and land use and that only 4.8% were above average for the production variables group and with values below the average in land use. The stages of agricultural development in the municipalities of Sao Paulo and the association between the production and use of the area can contribute to identify the direction of public policies to increase the productivity of the agricultural sector.
基金supported by the National Natural Science Foundation of China(62225302,623B2014,and 62173023).
文摘With the emergence of general foundational models,such as Chat Generative Pre-trained Transformer(ChatGPT),researchers have shown considerable interest in the potential applications of foundation models in the process industry.This paper provides a comprehensive overview of the challenges and opportunities presented by the use of foundation models in the process industry,including the frameworks,core applications,and future prospects.First,this paper proposes a framework for foundation models for the process industry.Second,it summarizes the key capabilities of industrial foundation models and their practical applications.Finally,it highlights future research directions and identifies unresolved open issues related to the use of foundation models in the process industry.
基金sponsored by the Science and Technology Program of Hubei Province,China(2022EHB020,2023BBB096)support provided by Centre of the Excellence in Production Research(XPRES)at KTH。
文摘In this review,we propose a comprehensive overview of additive manufacturing(AM)technologies and design possibilities in manufacturing metamaterials for various applications in the biomedical field,of which many are inspired by nature itself.It describes how new AM technologies(e.g.continuous liquid interface production and multiphoton polymerization,etc)and recent developments in more mature AM technologies(e.g.powder bed fusion,stereolithography,and extrusion-based bioprinting(EBB),etc)lead to more precise,efficient,and personalized biomedical components.EBB is a revolutionary topic creating intricate models with remarkable mechanical compatibility of metamaterials,for instance,stress elimination for tissue engineering and regenerative medicine,negative or zero Poisson’s ratio.By exploiting the designs of porous structures(e.g.truss,triply periodic minimal surface,plant/animal-inspired,and functionally graded lattices,etc),AM-made bioactive bone implants,artificial tissues,and organs are made for tissue replacement.The material palette of the AM metamaterials has high diversity nowadays,ranging from alloys and metals(e.g.cobalt-chromium alloys and titanium,etc)to polymers(e.g.biodegradable polycaprolactone and polymethyl methacrylate,etc),which could be even integrated within bioactive ceramics.These advancements are driving the progress of the biomedical field,improving human health and quality of life.
基金the aid of Research and Development Fund-Seed Money provided by Vel Tech Rangarajan Dr.Sagunthala R&D Institute of Science and Technology。
文摘The mechanical behaviour of Titanium-based Fiber Metal Laminates(FMLs)reinforced with Kevlar,Jute and the novel woven(Kevlar+Jute)fiber mat were evaluated through tensile,flexural,Charpy impact,and drop-weight tests.The FMLs were fabricated with various stacking configurations(2/1,3/2,4/3,and 5/4)to examine their influence on mechanical properties.Kevlar-reinforced laminates consistently demonstrated superior tensile and flexural strengths,with the highest tensile strength of 772 MPa observed in the 3/2 configuration,attributed to Kevlar's excellent load-bearing capacity.Jute-reinforced laminates exhibited lower performance due to poor bonding and early delamination,while the FMLs reinforced with woven(Kevlar+Jute)fiber mat achieved a balance between mechanical strength and cost-effectiveness by attaining a tensile strength of 718 MPa in the 3/2 configuration.Impact energy absorption results revealed that Kevlar-reinforced FMLs provided the highest energy absorption under Charpy tests,reaching 13.5 J in the 3/2 configuration.The 4/3 configu ration exhibited superior resistance under drop-weight impacts,absorbing 104.7 J of energy.Failure analysis using SEM revealed key mechanisms such as fiber debonding,delamination,and fiber pull-out,with increased severity observed in laminates with a higher number of fiber-epoxy layers,especially in the 5/4 configuration.This study highlights the potential of Kevlar-Jute hybrid fiber-reinforced FMLs for applications requiring high mechanical performance and impact resistance.Future research should explore advanced surface treatments and the environmental durability of these laminates for aerospace and automotive applications.
基金This work is financially supported by the National Key Research and Development Program of China(2016YFB1101700)the National Natural Science Foundation of China(51875030)the Academic Excellence Foundation of BUAA for PhD Students.
文摘State-of-the-art technologies such as the Internet of Things(IoT),cloud computing(CC),big data analytics(BDA),and artificial intelligence(AI)have greatly stimulated the development of smart manufacturing.An important prerequisite for smart manufacturing is cyber-physical integration,which is increasingly being embraced by manufacturers.As the preferred means of such integration,cyber-physical systems(CPS)and digital twins(DTs)have gained extensive attention from researchers and practitioners in industry.With feedback loops in which physical processes affect cyber parts and vice versa,CPS and DTs can endow manufacturing systems with greater efficiency,resilience,and intelligence.CPS and DTs share the same essential concepts of an intensive cyber-physical connection,real-time interaction,organization integration,and in-depth collaboration.However,CPS and DTs are not identical from many perspectives,including their origin,development,engineering practices,cyber-physical mapping,and core elements.In order to highlight the differences and correlation between them,this paper reviews and analyzes CPS and DTs from multiple perspectives.
文摘The selection of process parameter in the gas tungsten arc （GTA） welding of titanium alloy was presented for obtaining optimum grain size and hardness. Titanium alloy （Ti-6Al-4V） is one of the most important non-ferrous metals which offers great potential application in aerospace, biomedical and chemical industries, because of its low density （4.5 g/cm^3）, excellent corrosion resistance, high strength, attractive fracture behaviour and high melting point （1678℃）. The preferred welding process for titanium alloy is frequent GTA welding due to its comparatively easier applicability and better economy. In the case of single pass （GTA） welding of thinner section of this alloy, the pulsed current has been found beneficial due to its advantages over the conventional continuous current process. Many considerations come into the picture and one needs to carefully balance various pulse current parameters to reach an optimum combination. Four factors, five level, central composite, rotatable design matrix were used to optimize the required number of experimental conditions. Mathematical models were developed to predict the fusion zone grain size using analysis of variance （ANOVA） and regression analysis. The developed models were optimized using the traditional Hooke and Jeeve＇s algorithm. Experimental results were provided to illustrate the proposed approach.
文摘NiTi shape memory alloys(SMAs) was developed using the spark-plasma sintering(SPS) process with different average particle size(45 μm and 10 μm) under various temperature. The influence of particle size and temperature on the density, microstructure, and corrosion behavior of the NiTi in simulated body fluid was examined. The porosity decreased with increasing sintering temperature and decreasing particle size, which resulted in an increase in density of the alloy. Increasing the sintering temperature led to the formation of Ni-and Ti-rich intermetallic such as Ni3Ti and NiTi2. The formation of these secondary phases influenced the corrosion behavior of NiTi by changing its chemical composition. The planar structure of NiTi was transformed into a dendritic structure at 900℃, which resulted in the formation of uniform oxide and phosphate layers on the entire surface. A high corrosion potential and low corrosion current density were achieved with NiTi prepared with 10 μm particles at 900℃, which exhibited superior corrosion resistance.
基金partially supported by the Brazilian National Council for Scientific and Technological Development(CNPq Grant No.304903/2013-2)
文摘The problem of capacity shortage in some airports needs to be dealt with sustainable solutions including a more efficient use of the existing runway slots at the airports. The Collaborative Decision Making（CDM） is an important approach applied to Air Traffic Management（ATM）to achieve this efficient use of the slots allocation. Using the Matching approach for two-sided markets of Game theory, the Top Trading Cycle CDM（TTC-CDM） algorithm developed in this research is an extension of the CDM approach aggregating the Ground Delay Program（GDP）of the air sector. The paper compared the developed TTC-CDM model to the existing models such as the conventional Compression algorithm in CDM, the Trade Cycle algorithm and the Deferred Acceptance CDM（DA-CDM） model to evaluate the performance of the proposed model. Through a case study, the results show the effective application of TTC-CDM model to slot allocation in ATM and also presents the advantage of considering the preferences of airport managers beside ATC controllers and airlines in the decision processing.
文摘The present study is to optimize the process parameters for friction welding of duplex stainless steel(DSS UNS S32205).Experiments were conducted according to central composite design.Process variables,as inputs of the neural network,included friction pressure,upsetting pressure,speed and burn-off length.Tensile strength and microhardness were selected as the outputs of the neural networks.The weld metals had higher hardness and tensile strength than the base material due to grain refinement which caused failures away from the joint interface during tensile testing.Due to shorter heating time,no secondary phase intermetallic precipitation was observed in the weld joint.A multi-layer perceptron neural network was established for modeling purpose.Five various training algorithms,belonging to three classes,namely gradient descent,genetic algorithm and LevenbergeM arquardt,were used to train artificial neural network.The optimization was carried out by using particle swarm optimization method.Confirmation test was carried out by setting the optimized parameters.In conformation test,maximum tensile strength and maximum hardness obtained are 822 MPa and 322 Hv,respectively.The metallurgical investigations revealed that base metal,partially deformed zone and weld zone maintain austenite/ferrite proportion of 50:50.
文摘The optimum friction welding （FW） parameters of duplex stainless steel （DSS） UNS $32205 joint was determined. The experiment was carried out as the central composite array of 30 experiments. The selected input parameters were friction pressure （F）, upset pressure （U）, speed （S） and burn-off length （B）, and responses were hardness and ultimate tensile strength. To achieve the quality of the welded joint, the ultimate tensile strength and hardness were maximized, and response surface methodology （RSM） was applied to create separate regression equations of tensile strength and hardness. Intelligent optimization technique such as genetic algorithm was used to predict the Pareto optimal solutions. Depending upon the application, preferred suitable welding parameters were selected. It was inferred that the changing hardness and tensile strength of the friction welded joint influenced the upset pressure, friction Pressure and speed of rotation.
文摘The AA6061-10 wt.%B4 C mono composite, AA6061-10 wt.%B4 C-Gr(Gr: graphite) hybrid composites containing 2.5, 5, and 7.5 wt.% Gr particles, and AA6061-10 wt.%B4 C-Mo S2 hybrid composites containing 2.5, 5, and 7.5 wt.% Mo S2 particles were fabricated through stir casting. The dry sliding tribological behaviors of the mono composite and hybrid composites were studied as a function of temperature on high temperature pin-on-disc tribotester against EN 31 counterface. The wear rate and friction coefficient of the Gr-reinforced and Mo S2-reinforced hybrid composites decreased in the temperature range of 30-100 ℃ due to the combined lubrication offered by the wear protective layer and its solid lubricant phase. Scanning electron microscopy(SEM) observation of the worn pin surface revealed severe adhesion, delamination, and abrasion wear mechanisms at temperatures of 150, 200, and 250 ℃, respectively. At 150 ℃, transmission electron microscopy(TEM) observation of the hybrid composites revealed the formation of deformation bands due to severe plastic deformation and fine crystalline structure due to dynamic recrystallization.
基金the support of Intelie Soucoes em Informáica LTDA
文摘In order to avoid mistakes and to save a great deal of time in analysis, an innovative methodology was developed that can analyze the well operations and rig characteristics involved to define the best emergency disconnect sequence （EDS） available. A solution was developed based on the characteristics of the rigs and blowout preventers （BOPs）, and six variables were considered that directly affect the choice of EDS. All possible combinations of 64 scenarios were analyzed, and the priority of choice of the EDS was defined empirically. This paper presents an approach to EDS risk management and examples of exposure time （time without riser safety margin and shear capability） for the same well, which can be lowered from 13% to 0.1%. The impact of this reduction is related to the ability of the BOP to cut some of the heavy casings, in addition to improved availability of EDS modes. This implementation opened up many possibilities for the performance of risk exposure analysis, enabling comparison of several BOP configurations of contracted rigs and selection of the best options. This innovative approach allowed a better management of the rig schedules, prioritizing safety aspects and making it possible to allocate the fleet in a systematic way.
基金supported and funded from consultancy project of Bharath Heavy Electricals Limited, Tiruchirappalli,India
文摘Ni-Cr based nanostructured feedstock powder was prepared by mechanical milling technique involving repeated welding, fracturing, and re-welding of powder particles in a planetary ball mill. The milled nanocrystalline powders were used to coat carbon steel tubes using high velocity oxygen fuel（HVOF） thermal spraying process. The characterization of the feedstock powder and HVOF coated substrates was performed using optical microscope, X-ray diffractometer（XRD）, scanning electron microscope（SEM）, high resolution transmission electron microscope（HR-TEM）, energy dispersive spectrometer（EDS） and microhardness tests. The coated and uncoated samples were subjected to different thermal cycles and characterized for their phase changes, metallurgical changes and microhardness variations. Ni-Cr nanostructured coated samples exhibited higher mechanical and metallurgical properties compared to their conventionally coated counter parts. The results showed that the nanostructured coating possessed a more uniform and denser microstructure than the conventional coating.
文摘The formability of bake hardened steel （thickness 0.82 mm）, and the extra galvannealed IF steel （thickness 0.82 mm） have been studied. The suitability of the above steels for forming applications has been critically examined. The microstructure, tensile properties, and formability parameters of the above sheet metals were determined. The manufacturing process of the steels and the significance with reference to its formability were studied.
基金supported by grants from The University of Auckland FRDF New Staff Research Fund(3720540).
文摘1.Introduction The real question is not whether machines think but whether men do.Burrhus Frederic Skineer Dedicated manufacturing systems are fading out as future manufacturing(i.e.,Industry 4.0[1])demands ultra-flexible smart manufacturing systems that can self-adapt to production process changes resulting from the varied batch sizes of personalized products[2–4].The manufacturing shop-floor can become an unstructured environment where manufacturing systems and processes change their configurations dynamically via adaptive near-real-time decision-making.One emerging trend to make manufacturing flexible and reconfigurable is to introduce collaborative machines that work alongside humans with high productivity[5-7].
文摘This paper presents a novel general method for computing optimal motions of an industrial robot manipulator （AdeptOne XL robot） in the presence of fixed and oscillating obstacles. The optimization model considers the nonlinear manipulator dynamics, actuator constraints, joint limits, and obstacle avoidance. The problem has 6 objective functions, 88 variables, and 21 constraints. Two evolutionary algorithms, namely, elitist non-dominated sorting genetic algorithm （NSGA-II） and multi-objective differential evolution （MODE）, have been used for the optimization. Two methods （normalized weighting objective functions and average fitness factor） are used to select the best solution tradeoffs. Two multi-objective performance measures, namely solution spread measure and ratio of non-dominated individuals, are used to evaluate the Pareto optimal fronts. Two multi-objective performance measures, namely, optimizer overhead and algorithm effort, are used to find the computational effort of the optimization algorithm. The trajectories are defined by B-spline functions. The results obtained from NSGA-II and MODE are compared and analyzed.
