The Boeing 787 Dreamliner,launched in 2011,was presented as a game changer in air travel.With the aim of producing an efficient,mid-size,wide-body plane,Boeing initiated innovations in product and process design,suppl...The Boeing 787 Dreamliner,launched in 2011,was presented as a game changer in air travel.With the aim of producing an efficient,mid-size,wide-body plane,Boeing initiated innovations in product and process design,supply chain operation,and risk management.Nevertheless,there were reliability issues from the start,and the plane was grounded by the U.S.Federal Aviation Administration(FAA)in 2013,due to safety problems associated with Li-ion battery fires.This paper chronicles events associated with the aircraft’s initial reliability challenges.The manufacturing,supply chain,and organizational factors that contributed to these problems are assessed based on FAA data.Recommendations and lessons learned are provided for the benefit of engineers and managers who will be engaged in future complex systems development.展开更多
Lithium-ion batteries have been rapidly developed as clean energy sources in many industrial fields,such as new energy vehicles and energy storage.The core issues hindering their further promotion and application are ...Lithium-ion batteries have been rapidly developed as clean energy sources in many industrial fields,such as new energy vehicles and energy storage.The core issues hindering their further promotion and application are reliability and safety.A digital twin model that maps onto the physical entity of the battery with high simulation accuracy helps to monitor internal states and improve battery safety.This work focuses on developing a digital twin model via a mechanism-data-driven parameter updating algorithm to increase the simulation accuracy of the internal and external characteristics of the full-time domain battery under complex working conditions.An electrochemical model is first developed with the consideration of how electrode particle size impacts battery characteristics.By adding the descriptions of temperature distribution and particle-level stress,a multi-particle size electrochemical-thermal-mechanical coupling model is established.Then,considering the different electrical and thermal effect among individual cells,a model for the battery pack is constructed.A digital twin model construction method is finally developed and verified with battery operating data.展开更多
文摘The Boeing 787 Dreamliner,launched in 2011,was presented as a game changer in air travel.With the aim of producing an efficient,mid-size,wide-body plane,Boeing initiated innovations in product and process design,supply chain operation,and risk management.Nevertheless,there were reliability issues from the start,and the plane was grounded by the U.S.Federal Aviation Administration(FAA)in 2013,due to safety problems associated with Li-ion battery fires.This paper chronicles events associated with the aircraft’s initial reliability challenges.The manufacturing,supply chain,and organizational factors that contributed to these problems are assessed based on FAA data.Recommendations and lessons learned are provided for the benefit of engineers and managers who will be engaged in future complex systems development.
基金support by Shandong Province National Natural Science Foundation of China(No.ZR2023QE036).
文摘Lithium-ion batteries have been rapidly developed as clean energy sources in many industrial fields,such as new energy vehicles and energy storage.The core issues hindering their further promotion and application are reliability and safety.A digital twin model that maps onto the physical entity of the battery with high simulation accuracy helps to monitor internal states and improve battery safety.This work focuses on developing a digital twin model via a mechanism-data-driven parameter updating algorithm to increase the simulation accuracy of the internal and external characteristics of the full-time domain battery under complex working conditions.An electrochemical model is first developed with the consideration of how electrode particle size impacts battery characteristics.By adding the descriptions of temperature distribution and particle-level stress,a multi-particle size electrochemical-thermal-mechanical coupling model is established.Then,considering the different electrical and thermal effect among individual cells,a model for the battery pack is constructed.A digital twin model construction method is finally developed and verified with battery operating data.
