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Simultaneous improvement of strength and ductility in selective laser melted low Sc content Al-Mg-Mn-Sc-Zr alloy via aging treatment
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作者 Yong-kang CHEN Yao-xiang GENG +3 位作者 Xiao WANG Zhi-fa SHAN Zhi-jie ZHANG Hong-bo JU 《Transactions of Nonferrous Metals Society of China》 2025年第6期1729-1741,共13页
To improve the processability and mechanical properties of the selective laser melting(SLM)low Sc content Al−Mg−Sc−Zr alloy,Mn was used to partially replace Mg.The processability,microstructure,and mechanical properti... To improve the processability and mechanical properties of the selective laser melting(SLM)low Sc content Al−Mg−Sc−Zr alloy,Mn was used to partially replace Mg.The processability,microstructure,and mechanical properties of the SLM-fabricated Al−Mg−Mn−Sc−Zr alloy were systematically investigated by density measurement,microstructure characterization,and tensile testing.The results revealed that dense samples could be obtained by adjusting the SLM process parameters.The alloy exhibited a fine equiaxed-columnar bimodal grain microstructure.The presence of primary Al3Sc andα-Al(Mn,Fe)Si particles contributed to the grain refinement of the alloy with an average grain size of 4.63μm.Upon aging treatment at 350°C for 2 h,the strength and elongation of the alloy were simultaneously improved due to the precipitation of Al3Sc nanoparticles and the formation of the 9R phase.This study demonstrates that the strength−plasticity trade-off of the aluminum alloy can be overcome by utilizing SLM technology and subsequent post-heat treatment to induce the formation of the long-period stacked ordered phase. 展开更多
关键词 selective laser melting low Sc content Al−Mg−Mn−Sc−Zr alloy 9R phase Al_(3)Sc nanoparticle strength−plasticity trade-off
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Design multifunctional Mg–Zr coatings regulating Mg alloy bioabsorption 被引量:2
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作者 Zohra Benzarti Sandesh Itani +2 位作者 JoséDavid Castro Sandra Carvalho Ana Sofia Ramos 《Journal of Magnesium and Alloys》 SCIE EI CAS CSCD 2024年第4期1461-1478,共18页
Magnesium(Mg)alloys are widely used for temporary bone implants due to their favorable biodegradability,cytocompatibility,hemocompatibility,and close mechanical properties to bone.However,rapid degradation and inadequ... Magnesium(Mg)alloys are widely used for temporary bone implants due to their favorable biodegradability,cytocompatibility,hemocompatibility,and close mechanical properties to bone.However,rapid degradation and inadequate strength limit their applicability.To overcome this,the direct current magnetron sputtering technique is employed for surface coating in Mg-based alloys using various zirconium(Zr)content.This approach presents a promising strategy for simultaneously improving corrosion resistance,maintaining biocompatibility,and enhancing strength without compromising osseointegration.By leveraging Mg’s inherent biodegradability,it has the potential to minimize the need for secondary surgeries,thereby reducing costs and resources.This paper is a systematic study aimed at understanding the corrosion mechanisms of Mg–Zr coatings,denoted Mg-xZr(x=0–5 at.%).Zr-doped coatings exhibited columnar growth leading to denser and refined structures with increasing Zr content.XRD analysis confirmed the presence of the Mg(00.2)basal plane,shifting towards higher angles(1.15°)with 5 at.%Zr doping due to lattice parameter changes(i.e.,decrease and increase of“c”and“a”lattice parameters,respectively).Mg–Zr coatings exhibited“liquidphilic”behavior,while Young’s modulus retained a steady value around 80 GPa across all samples.However,the hardness has significantly improved across all samples’coating,reaching the highest value of(2.2±0.3)GPa for 5 at.%Zr.Electrochemical testing in simulated body fluid(SBF)at 37℃ revealed a significant enhancement in corrosion resistance for Mg–Zr coatings containing 1.0–3.4 at.%Zr.Compared with the 5 at.%Zr coating which exhibited a corrosion rate of 32 mm/year,these coatings displayed lower corrosion rates,ranging from 1 to 12 mm/year.This synergistic enhancement in mechanical properties and corrosion resistance,achieved with 2.0–3.4 at.%Zr,suggests potential ability for reducing stress shielding and controlled degradation performance,and consequently,promising functional biodegradable materials for temporary bone implants. 展开更多
关键词 Mg-Zr coatings Magnetron sputtering NANOINDENTATION Corrosion resistance Bone implants
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The role of physical properties in explosive welding of copper to stainless steel 被引量:4
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作者 G.H.S.F.L.Carvalho I.Galvao +3 位作者 R.Mendes R.M.Leal A.B.Moreira A.Loureiro 《Defence Technology(防务技术)》 SCIE EI CAS CSCD 2023年第4期88-98,共11页
This paper investigates the effects of the physical properties on the microstructure and weldability of explosive welding by joining two metals with a significant contrast in thermophysical properties:stainless steel ... This paper investigates the effects of the physical properties on the microstructure and weldability of explosive welding by joining two metals with a significant contrast in thermophysical properties:stainless steel and copper.Sound welds between stainless steel and copper were obtained,and the interfacial morphology was wavy,regardless of the position of the materials.The weldability of dissimilar pairs was found to be more dependent on the relationship between the physical properties of the base materials than on the absolute value of the material property.When there is a significant difference in thermal conductivity between the flyer and the base plate,together with a material with a low melting temperature,the weldability of the pair is often poor.The relative position of the plates affects the interfacial microstructure even when similar morphologies are found.For the metallic pairs studied,the wave size was bigger for the configuration in which the ratio between the density of the flyer and the density of the base plate is smaller.The same phenomenon was observed for the impedance:bigger waves were found for a smaller ratio between the impedance of the flyer and the impedance of the base plate. 展开更多
关键词 Explosive welding SOLID-STATE Copper-stainless steel Dissimilar Interface morphology WELDABILITY
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Effect of Mg and Si on intermetallic formation and fracture behavior of pure aluminum-galvanized carbon-steel joints made by weld-brazing 被引量:1
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作者 A.ALIKHANI R.BEYGI +2 位作者 M.ZAREZADEH MEHRIZI F.NEMATZADEH I.GALVÃO 《Journal of Central South University》 SCIE EI CAS CSCD 2021年第11期3626-3638,共13页
Commercial pure aluminum and galvanized carbon steel were lap-welded using the weld-brazing(WB)technique.Three types of aluminum filler materials(4043,4047,and 5356) were used for WB.The joint strength and intermetall... Commercial pure aluminum and galvanized carbon steel were lap-welded using the weld-brazing(WB)technique.Three types of aluminum filler materials(4043,4047,and 5356) were used for WB.The joint strength and intermetallic compounds at the interface of three series of samples were analyzed and compared.Depending on the Si content,a variety of ternary Al-Fe-Si intermetallic compounds(IMCs) such as Fe_(4)(Al,Si)_(13),Fe_(2) Al_(8) Si(τ_(5)),and Fe_(2) Al_(9) Si_(2)(τ_(6)) were formed at the interface.Mg element in 5356 filler material cannot contribute to the formation of Al-Fe intermetallic phases due to the positive mixing enthalpy of Mg-Fe.The presence of Mg enhances the hot cracking phenomenon near the Al-Fe intermetallic compound at the interface.Zn coating does not participate in intermetallic formation due to its evaporation during WB.It was concluded that the softening of the base metal in the heat-affected zone rather than the IMCs determines the joint efficiency. 展开更多
关键词 weld-brazing Al-steel ternary Al-Fe intermetallic joint efficiency hot cracking
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Insights into the oxidation resistance mechanism and tribological behaviors of multilayered TiSiN/CrVxN hard coatings 被引量:1
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作者 Hongbo Ju Moussa Athmani +6 位作者 Jing Luan Abbas AL-Rjoub Albano Cavaleiro Talha Bin Yaqub Abdelouahad Chala Fabio Ferreira Filipe Fernandes 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS CSCD 2023年第12期2459-2468,共10页
In the last decades,vanadium alloyed coatings have been introduced as potential candidates for self-lubrication due to their perfect tribological properties.In this work,the influence of V incorporation on the wear pe... In the last decades,vanadium alloyed coatings have been introduced as potential candidates for self-lubrication due to their perfect tribological properties.In this work,the influence of V incorporation on the wear performance and oxidation resistance of TiSiN/CrN film coatings deposited by direct current(DC)reactive magnetron sputtering is investigated.The results show that vanadium incorporation significantly decreases the oxidation resistance of the coatings.In general,two layers are formed during the oxidation process:i)Ti(V)O_(2) on top,followed by a protective layer,which is subdivided into two layers,Cr_(2)O_(3) and Si-O.ii)The diffusion of V controls the oxidation of V-containing coatings.The addition of vanadium improves the wear resistance of coatings,and the wear rate decreases with increasing V content in the coatings;however,the friction coefficient is independent of the chemical composition of the coatings.The wear of the V-containing coatings is driven by polishing wear. 展开更多
关键词 DC magnetron sputtering TiSiN/CrVxN multilayer coatings oxidation resistance TRIBOLOGY wear rate
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Tribological performance under different environments of Ti-C-N composite films for marine wear-resistant parts 被引量:1
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作者 Hongbo Ju Rui Zhou +6 位作者 Jing Luan Ch Sateesh Kumar Lihua Yu Junhua Xu Junfeng Yang Bowei Zhang Filipe Fernandes 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS CSCD 2023年第1期144-155,共12页
The need for reducing the wear in mechanical parts used in the industry makes self-lubricant films one of the sustainable solutions to achieve long-term protection under different environmental conditions.The purpose ... The need for reducing the wear in mechanical parts used in the industry makes self-lubricant films one of the sustainable solutions to achieve long-term protection under different environmental conditions.The purpose of this work is to study the influence of C additions on the tribological behavior of a magnetron-sputtered TiN film in air,water,and seawater.The results show that the addition of C into the TiN binary film induced a new amorphous phase,and the films exhibited a dual phase of fcc(face-centered cubic)-TiN and amorphous carbon.The antifriction and wear-resistance properties were enhanced in air and water by adding 19.1at%C.However,a further increase in the C concentration improved anti-frictional properties but also led to higher wear rates.Although the amorphous phase induced microbatteries and accelerated the corrosion of TiN phases in seawater,the negative abrasion state was detected for all Ti-C-N films due to the adhesion of the tribocorrosion debris on the wear track. 展开更多
关键词 RF reactive magnetron sputtering Ti-C-N films microstructure tribological properties in air/water/seawater
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Evaluation of the interface of metallic-coated biodegradable polymeric stents with prokaryotic and eukaryotic cells
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作者 Ana M.Sousa Rita Branco +3 位作者 Paula V.Morais Manuel F.Pereira Ana M.Amaro Ana P.Piedade 《Bioactive Materials》 2025年第4期55-81,共27页
Polymeric coronary stents,like the ABSORB^(TM)are commonly used to treat atherosclerosis due to their bioresorbable and cell-compatible polymer structure.However,they face challenges such as high strut thickness,high ... Polymeric coronary stents,like the ABSORB^(TM)are commonly used to treat atherosclerosis due to their bioresorbable and cell-compatible polymer structure.However,they face challenges such as high strut thickness,high elastic recoil,and lack of radiopacity.This study aims to address these limitations by modifying degradable stents produced by additive manufacturing with poly(lactic acid)(PLA)and poly(ε-caprolactone)(PCL)with degradable metallic coatings,specifically zinc(Zn)and magnesium(Mg),deposited via radiofrequency(rf)magnetron sputtering.The characterisation included the evaluation of the degradation of the coatings,antibacterial,anti-thrombogenicity,radiopacity,and mechanical properties.The results showed that the metallic coatings inhibited bacterial growth,though Mg exhibited a high degradation rate.Thrombogenicity studies showed that Zn-coated stents had anticoagulant properties,while Mgcoated and controls were thrombogenic.Zn coatings significantly improved radiopacity,enhancing contrast by 43%.Mechanical testing revealed that metallic coatings reduced yield strength and,thus,diminished elastic recoil after stent expansion.Zn-coated stents improved cyclic compression resistance by 270%for PCL stents,with PLA-based stents showing smaller improvements.The coatings also enhanced crush resistance,particularly for Zn-coated PCL stents.Overall,Zn-coated polymers have emerged as the premier prototype due to their superior biological and mechanical performance,appropriate degradation during the stent life,and ability to provide the appropriate radiopacity to medical devices. 展开更多
关键词 Polymeric bioresorbable stents Sputtered metallic coatings Mechanical properties Biological performance RADIOPACITY
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Mutual promotion on the mechanical and tribological properties of the nacre-like self-lubricant film designed for demanding green tribological applications
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作者 Hongbo Ju Jing Luan +6 位作者 Yiping Wang Andrey Bondarev Manuel Evaristo Yaoxiang Geng Junhua Xu Albano Cavaleiro Filipe Fernandes 《Friction》 2025年第3期171-185,共15页
The inverse relationship between the tribological and mechanical properties of environmentally friendly selflubricant films,induced by the addition of soft lubricant agents that can diffuse quickly at elevated tempera... The inverse relationship between the tribological and mechanical properties of environmentally friendly selflubricant films,induced by the addition of soft lubricant agents that can diffuse quickly at elevated temperatures,has hindered the widespread use of these materials in industrial applications.This paper took this challenge to break through the above established relationship by developing novel nacrelike multilayered Mo_(2)N–SiN_(x)/Ag–SiN_(x)self-lubricant films via an radio frequency(RF)magnetron sputtering system for real applications where harsh conditions at elevated temperatures exist.The multilayered films,deposited by alternating deposition of Mo_(2)N–SiN_(x)and Ag–SiN_(x)modulation layers,exhibited three phases of face-centered cubic(fcc)Mo_(2)N,fcc Ag and SiN_(x),where SiN_(x)encapsulated the nano-crystalline Mo_(2)N and Ag phases in each layer to successfully induce a“brick and mortar”nacre-like microstructure(in the area without the coherent structure).The epitaxy growth of the Ag–SiN_(x)layers with thickness below 6 nm on the Mo_(2)N template resulted in an extraordinary increase in both the hardness and elastic modulus,which was able to prevent severe degradation of the mechanical properties caused by the addition of Ag.The room-temperature anti-friction property could be enhanced by increasing the Ag–SiN_(x)layer thickness due to the excellent lubricant nature of Ag,which acts in synergy with Mo_(2)N,while the wear rate below 4×10^(−8)mm^(3)/(N·mm)was due to the high mechanical strength.The tribological properties at 600℃also benefited from the interlocked multilayered architecture,which allowed an extreme low friction coefficient of~0.12 and a negligible wear rate(WR).This behavior was attributed to the synergism between the lubricant action of Ag and Mo_(2)N and the tribo-phase transformation from Ag_(2)Mo_(4)O_(13)to Ag_(2)MoO_(4). 展开更多
关键词 radio frequency(RF)magnetron sputtering system Mo_(2)N-SiN_(x)/Ag-SiN_(x)self-lubricant films interlocked structure epitaxial growth lubrication synergism tribo-phase transformation
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Integrated Design Fabrication and Control of a Bioinspired Multimaterial Soft Robotic Hand 被引量:1
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作者 Samuel Alves Mihail Babcinschi +3 位作者 Afonso Silva Diogo Neto Diogo Fonseca Pedro Neto 《Cyborg and Bionic Systems》 EI CAS 2023年第1期156-165,共10页
Machines that mimic humans have inspired scientists for centuries.Bioinspired soft robotic hands are a good example of such an endeavor,featuring intrinsic material compliance and continuous motion to deal with uncert... Machines that mimic humans have inspired scientists for centuries.Bioinspired soft robotic hands are a good example of such an endeavor,featuring intrinsic material compliance and continuous motion to deal with uncertainty and adapt to unstructured environments.Recent research led to impactful achievements in functional designs,modeling,fabrication,and control of soft robots.Nevertheless,the full realization of life-like movements is still challenging to achieve,often based on trial-and-error considerations from design to fabrication,consuming time and resources.In this study,a soft robotic hand is proposed,composed of soft actuator cores and an exoskeleton,featuring a multimaterial design aided by finite element analysis(FEA)to define the hand geometry and promote finger’s bendability.The actuators are fabricated using molding,and the exoskeleton is 3D-printed in a single step.An ON-OFF controller keeps the set fingers’inner pressures related to specific bending angles,even in the presence of leaks.The FEA numerical results were validated by experimental tests,as well as the ability of the hand to grasp objects with different shapes,weights,and sizes.This integrated solution will make soft robotic hands more available to people,at a reduced cost,avoiding the time-consuming design-fabrication trial-and-error processes. 展开更多
关键词 consuming SKELETON REALIZATION
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Nano-multilayered ZrN‒Ag/Mo‒S‒N film design for stable anti-frictional performance at a wide range of temperatures
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作者 Hongbo JU Jing LUAN +3 位作者 Junhua XU Albano CAVALEIRO Manuel EVARISTO Filipe FERNANDES 《Friction》 SCIE EI CAS CSCD 2024年第12期2826-2837,共12页
A multilayer film,composed by ZrN‒Ag(20 nm)and Mo‒S‒N(10 nm)layers,combining the intrinsic lubricant characteristics of each layer was deposited using DC magnetron sputtering system,to promote lubrication in a wide-ra... A multilayer film,composed by ZrN‒Ag(20 nm)and Mo‒S‒N(10 nm)layers,combining the intrinsic lubricant characteristics of each layer was deposited using DC magnetron sputtering system,to promote lubrication in a wide-range of temperatures.The results showed that the ZrN‒Ag/Mo‒S‒N multilayer film exhibited a sharp interface between the different layers.A face-centered cubic(fcc)dual-phases of ZrN and Ag co-existed in the ZrN‒Ag layers,whilst the Mo‒S‒N layers displayed a mixture of hexagonal close-packed MoS_(2)(hcp-MoS_(2))nano-particles and an amorphous phase.The multilayer film exhibited excellent room temperature(RT)triblogical behavior,as compared to the individual monolayer film,due to the combination of a relative high hardness with the low friction properties of both layers.The reorientation of MoS_(2)parallel to the sliding direction also contributed to the enhanced anti-frictional performance at RT.At 400℃,the reorientation of MoS_(2)as well as the formation of MoO_(3)phase were responsible for the lubrication,whilst the hard t-ZrO_(2)phase promoted abrasion and,consequently,led to increasing wear rate.At 600℃,the Ag_(2)MoO_(4)double-metal oxide was the responsible for the low friction and wear-resistance;furthermore,the observed transformation from t-ZrO_(2)to m-ZrO_(2),could also have contributed to the better tribological performance. 展开更多
关键词 DC magnetron sputtering ZrN‒Ag/Mo‒S‒N multilayer film tribological properties tribo-phases
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Integrated Design and Fabrication of Pneumatic Soft Robot Actuators in a Single Casting Step
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作者 Afonso Silva Diogo Fonseca +2 位作者 Diogo M.Neto Mihail Babcinschi Pedro Neto 《Cyborg and Bionic Systems》 2024年第1期128-138,共11页
Bio-inspired soft robots have already shown the ability to handle uncertainty and adapt to unstructured environments.However,their availability is partially restricted by time-consuming,costly,and highly supervised de... Bio-inspired soft robots have already shown the ability to handle uncertainty and adapt to unstructured environments.However,their availability is partially restricted by time-consuming,costly,and highly supervised design-fabrication processes,often based on resource-intensive iterative workflows.Here,we propose an integrated approach targeting the design and fabrication of pneumatic soft actuators in a single casting step.Molds and sacrificial water-soluble hollow cores are printed using fused filament fabrication.A heated water circuit accelerates the dissolution of the core’s material and guarantees its complete removal from the actuator walls,while the actuator’s mechanical operability is defined through finite element analysis.This enables the fabrication of actuators with non-uniform cross-sections under minimal supervision,thereby reducing the number of iterations necessary during the design and fabrication processes.Three actuators capable of bending and linear motion were designed,fabricated,integrated,and demonstrated as 3 different bio-inspired soft robots,an earthworm-inspired robot,a 4-legged robot,and a robotic gripper.We demonstrate the availability,versatility,and effectiveness of the proposed methods,contributing to accelerating the design and fabrication of soft robots.This study represents a step toward increasing the accessibility of soft robots to people at a lower cost. 展开更多
关键词 integrated design fabrication fused filament fabri integrated approach adapt unstructured pneumatic soft robot actuators handle uncertainty single casting step bio inspired soft robots
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