A novel Nb–V–Ce multi-microalloyed low-alloy cast steel for offshore platform nodes was investigated to achieve the properties similar to X80 pipeline steel,including high yield strength and low-temperature impact e...A novel Nb–V–Ce multi-microalloyed low-alloy cast steel for offshore platform nodes was investigated to achieve the properties similar to X80 pipeline steel,including high yield strength and low-temperature impact energy.The experimental results demonstrate that the addition of elements such as Nb,V and Ce can markedly improve the strength of the low-alloy cast steel.Maintaining a constant level of elements such as Nb,V and Ce,while reducing the content of Si to 0.28 wt.%,leads to substantial enhancements in impact energy at−40℃,meeting the mechanical properties criteria of X80 pipeline steel.The excellent mechanical properties of the multi-microalloyed low-alloy cast steel result from the reason that the multi-addition of microalloying elements refines the grains and facilitates the formation of nanoprecipitates like NbC.Moreover,decreasing Si content can enhance the recovery of martensitic laths in cast steel during the tempering process,reducing stress from dislocation movement and improving plasticity.展开更多
Edge cracking is one of the most serious problems in the rolling process of magnesium alloy sheets,which limits its application.In this work,the edge cracking behavior of different initial AZ31 alloy sheets,including ...Edge cracking is one of the most serious problems in the rolling process of magnesium alloy sheets,which limits its application.In this work,the edge cracking behavior of different initial AZ31 alloy sheets,including as-cast(AC),as-rolled(AR)and as-extruded(AE),was systematically investigated and compared under the online heating rolling(O-LHR)process with a single-pass reduction of 50% at 250℃.The results show that both AC and AR sheets exhibit severe edge cracking behavior after the O-LHR.Among them,the AR sheet exhibits the severest edge cracking behavior on the rolling plane(RD-TD)and longitudinal section(RD-ND),which is attributed to the strong basal texture and extremely uneven microstructure with shear bands.While no visible edge crack appears in the AE rolled sheet,which is mainly related to the tilted texture and the more dynamic recrystallization during rolling process.Moreover,it is also found that the micro-cracks of the AC rolled sheet are mainly generated in the local fine-grained area and the twins where recrystallization occurs.In the AR rolled sheet,micro-cracks mainly develop inside the shear bands.Meanwhile,the micro-crack initiation mechanism of AC and AR rolled sheets was also discussed.展开更多
Casting technology of thin-wall TiAl alloy turbochargers was studied by investment casting and numerical simulation.Misruns and gas holes were the main defects observed in preliminary work due to the poor fluidity of ...Casting technology of thin-wall TiAl alloy turbochargers was studied by investment casting and numerical simulation.Misruns and gas holes were the main defects observed in preliminary work due to the poor fluidity of alloy,and to gas entrapment.In order to eliminate these defects,cast parameters,such as centrifugal rotation rate and mould preheating temperature,were optimized by numerical simulation,meanwhile,the structure of the shell mould was optimized to improve the filling capacity of TiAl alloy.Pouring experiments were carried out by vacuum induction melting furnace equipped with a water-cooled copper crucible based on the above optimization.The quality of the TiAl alloy casting was analyzed by fluorescent penetrant inspection and X-ray detection.The results show that a centrifugal rotation rate of 200 rpm,mould preheating temperature of 600°C,shell preparation through organic fiber addition can dramatically improve the mould filling capacity,and integrated turbochargers were finally prepared.展开更多
A novel triplex heat treatment was designed to simultaneously improve the high-temperature strength and ductility of titanium matrix composites(TMCs)by modulating the microstructure and(TiB+TiC)reinforcements and prom...A novel triplex heat treatment was designed to simultaneously improve the high-temperature strength and ductility of titanium matrix composites(TMCs)by modulating the microstructure and(TiB+TiC)reinforcements and promoting the precipitation of(Ti,Zr)_(6)Si_(3) silicides and theα2 phase.展开更多
High-chromium white cast iron （HCWCI） is one of the most widely used engineering materials in the mining and cement industries. However, in some components, such as the pulverizer plates of ash mills, the poor machi...High-chromium white cast iron （HCWCI） is one of the most widely used engineering materials in the mining and cement industries. However, in some components, such as the pulverizer plates of ash mills, the poor machinability of HCWCI creates difficulties. The bimetal casting technique is a suitable method for improving the machinability of HCWCI by joining an easily machined layer of plain carbon steel （PCS） to its hard part. In this study, the possibility of PCS/HCWCI bimetal casting was investigated using sand casting. The investigation was conducted by optical and electron microscopy and non-destructive, impact toughness, and tensile tests. The hardness and chemical composition profiles on both sides of the interface were plotted in this study. The results indicated that a conventional and low-cost casting technique could be a reliable method for producing PCSYdCWCI bimetal. The interfacial microstructure comprised two distinct lay- ers： a very fine, partially spheroidized pearlite layer and a coarse full pearlite layer. Moreover, characterization of the microstructure revealed that the interface was free of defects.展开更多
This book consists of five sections:Chapter 1 Introduction,Chapter 2 Grey Iron,Chapter 3 Ductile Iron,Chapter 4 Vermicular Cast Iron,and Chapter 5 White Cast Iron. CHINA FOUNDRY publishs this book in several parts ser...This book consists of five sections:Chapter 1 Introduction,Chapter 2 Grey Iron,Chapter 3 Ductile Iron,Chapter 4 Vermicular Cast Iron,and Chapter 5 White Cast Iron. CHINA FOUNDRY publishs this book in several parts serially,starting from the first issue of 2009.展开更多
The chemical composition variation of the TiAl-4722 alloys was examined in a batch of the industrial scale master ingots,and in the corresponding castings prepared by conventional vacuum arc remelting(VAR)combined wit...The chemical composition variation of the TiAl-4722 alloys was examined in a batch of the industrial scale master ingots,and in the corresponding castings prepared by conventional vacuum arc remelting(VAR)combined with induction skull melting(ISM)and investment casting processes.The content changes of major elements and interstitial elements were evaluated based on the chemical analysis at the top and bottom of the ingots and castings.Results show that the contents of C,N,H,Fe and Si have almost no change in the ingots and castings,suggesting that the chemical analysis on these elements can be based on the batch analysis.The O content keeps almost the same in different ingots,but exhibits relatively large differences in castings,which was probably influenced by the reaction between the shell mold and the molten alloy,and the spalling of face coat of the shell mold during casting.For the major elements of Al,Nb and Cr,the composition difference between the top and the bottom of the ingots is less than that of the castings.But for the O element,the trend is different,especially for the castings,suggesting that the investment casting is a homogenization process for Cr and Nb,but a differentiation process for O.The contents of major elements in castings fluctuate mainly in the same range as that in the ingots,indicating that the contents of the major elements are controllable during investment casting.展开更多
Non-metallic inclusions and zyglo indications frequently occur in the superalloy castings produced through the traditional vacuum gravity investment casting process,particularly in components with thin-walled and comp...Non-metallic inclusions and zyglo indications frequently occur in the superalloy castings produced through the traditional vacuum gravity investment casting process,particularly in components with thin-walled and complex structural features.The vacuum-assisted low-pressure casting(VLC),a type of counter-gravity casting(CGC)method,has been developed to minimize non-metallic inclusions and zyglo indications in superalloy castings.Rectifying frames for gas turbines made from K446 alloy were produced semi-continuously using the VLC process and subsequently evaluated through tensile testing,chemical composition analysis,X-ray diffraction,and zyglo penetrant inspection.The results indicate a roughly 10%improvement in tensile strength at 800℃ compared to gravity casting.Moreover,no significant changes are observed in the chemical composition of the alloys from the beginning to the end of a casting campaign,indicating that the developed VLC process is viable for the engineering-scale production of superalloy castings.Compared to traditional vacuum gravity casting(GC)method,the application of VLC can reduce the numbers of non-metallic inclusions and Zyglo indications in the castings by over 80%.At the same time,it significantly shortens the production time by 3 to 5 days.展开更多
Numerical simulation technology was applied for optimizing the casting design and conditions in large cast iron castings for marine engine. By the simulation of mold filling and solidification sequences the problems o...Numerical simulation technology was applied for optimizing the casting design and conditions in large cast iron castings for marine engine. By the simulation of mold filling and solidification sequences the problems of the previous casting conditions were analyzed and marked improvements for large cylinder liner parts were derived from these results. Especially the amount and positions of chills were optimized to increase the mechanical properties and to minimize the shrinkage and microporosity in the castings. Ultrasonic testing, penetration testing and mechanical property testing were carried out for the parts with the modified casting conditions. It showed that no defects in the castings were found and the productivity could be distinctly increased. The mechanical properties satisfied also the specification demanded.展开更多
In the present research, the orthogonal experiment was carried out to investigate the influence of different austempering process parameters （i.e. austenitizing temperature and time, and austempering temperature and ...In the present research, the orthogonal experiment was carried out to investigate the influence of different austempering process parameters （i.e. austenitizing temperature and time, and austempering temperature and time） on microstructure and mechanical properties of LZQT500-7 ductile iron dense bars with 172 mm in diameter which were produced by horizontal continuous casting （HCC）. The results show that the major factors influencing the hardness of austempered ductile iron （ADI） are austenitizing temperature and austempering temperature. The fraction of retained austenite increases as the austenitizing and austempering temperatures increase. When austenitizing temperature is low, acicular ferrite and retained austenite can be efifciently obtained by appropriately extending the austenitizing time. The proper austmepering time could ensure enough stability of retained austenite and prevent high carbon austenite decomposition. The optimal mechanical properties of ADI can be achieved with the fol owing process parameters： austenitizing temperature and time are 866 ＆#176;C and 135 min, and austempering temperature and time are 279 ＆#176;C and 135 min, respectively. The microstructure of ADI under the optimal austempering process consists of ifne acicular ferrite and a smal amount of retained austenite, and the hardness, tensile strength, yield strength, elongation and impact toughness of the bars are HBW 476, 1670 MPa, 1428 MPa, 2.93%and 25.7 J, respectively.展开更多
The pH value and viscosity of Y2O3-SiO2 （Y-Si） slurry made by Y2O3 powders and silica sol for the face coat of Ti-6Al-4V investment casting were measured. The thermal behavior of the shell made by the Y-Si face coat...The pH value and viscosity of Y2O3-SiO2 （Y-Si） slurry made by Y2O3 powders and silica sol for the face coat of Ti-6Al-4V investment casting were measured. The thermal behavior of the shell made by the Y-Si face coat system was investigated by differential scanning calorimeter （DSC）, thermal gravimetric （TG） analysis combined with mass spectrometry （MS）, and the phase transformations were determined by X-ray diffraction （XRD）. Hot strength, residual strength, linear expansion coefficient, and wearing resistance performance of the shell were also tested. The microstructure and elements distri- bution of the interaction layer were studied by scanning electron microscope （SEM） and energy-dispersive spectrometer （EDS）, respectively. The microhardness tester was applied for the microhardness. The results showed that the slurry was stable for at least 60 h. A very small amount of YZrO3 was formed below 1050℃ and Y2SiO5 was formed around 1450℃. The shell made by Y-Si system had good mechanical property which could reduce cracks during the procedure of dewaxing and inclusions during pouring. Some Al volatilized from the melt, permeated the surface of the face coat shell, and formed the black reaction layer, which blocked the permeation of O so that O penetration was limited to 5μm. The depth of Si penetration was about 60 μm. The hard layer was also around 60 μm.展开更多
Heat treatment methods were applied to white cast iron for improving the impact and wear resistance. Additionally, chemical composition optimization was made. Furthermore, the effect of boron addition on such applica-...Heat treatment methods were applied to white cast iron for improving the impact and wear resistance. Additionally, chemical composition optimization was made. Furthermore, the effect of boron addition on such applica- tions was investigated. Samples were investigated by using optical and electron microscope methods. Hardness, wear and impact tests were conducted. The results showed that the secondary carbides in the standard alloy were iron-enriched, needle-like carbides M3C when the boron-added alloy contained Fe23 （C, B）6 type, globular secondary carbides. It was concluded that heat treatment B provided higher wear and hardness properties, compared to the stand- ard heat treatment. Optimum mechanical properties were obtained by lower destabilisation temperatures and increasing temperature reduced the wear resistance and hardness.展开更多
Recently the Ablation Casting Technology was invented as a new casting process to improve foundry products quality. In this study, the effects of processing variables on the porosity content, rnicrostructure and feeda...Recently the Ablation Casting Technology was invented as a new casting process to improve foundry products quality. In this study, the effects of processing variables on the porosity content, rnicrostructure and feedability of A356 casting alloy were investigated. Secondary dendrite arm spacing （SDAS） and eutectic silicon mor-phologies were studied to evaluate the influence of Ablation Casting on the rnicrostructure. Casting density was measured in order to identify porosity content and feedability of ablated and non-ablated specimens. In addition, solidification behavior of the samples was investigated by using thermal analysis technique. The cooling curves and the first derivative curves were plotted and compared with each other. Results showed the ablation process could increase solidification rate significantly. In addition, the microstructural evidences revealed that Ablation Casting process results in more fine and homogeneous structure compared to the non-ablated casting. The feedability improved, SDAS reduced to 35% and porosity content decreased to 3.84 vol.% by implementing this process. It concluded the Ablation Casting is an effective process to gain higher quality in aluminum foundry.展开更多
The research and development status of casting magnesium alloys including the commercial casting alloys and the new types casting alloys are reviewed,with more attention to microstructure and mechanical properties of ...The research and development status of casting magnesium alloys including the commercial casting alloys and the new types casting alloys are reviewed,with more attention to microstructure and mechanical properties of modified-AZ91,AM60 and WE43 alloys with various additions,and new types of low cost casting alloys and high strength casting alloys.The modification and/or refinement of Mg2 Si phase in Mg-Al-Si based casting alloys by various additions are discussed and new purifying technologies for casting magnesium alloys are introduced to improve the performance.The modified AZ81 alloy with reduced impurities is found to have the tensile strength of 280 ± 6 MPa and elongation of 16% ± 0.7%.The fatigue strength of AZ91 D alloy could be obviously improved by addition of Ce and Nd.The Mg-16Gd-2Ag-0.3Zr alloy exhibits very high tensile and yield strengths（UTS：423 MPa and YS：328 MPa）;however,its elongation still needs to be improved.展开更多
基金supported by the National Natural Science Foundation of China(No.52071195)Key Project of the National Natural Science Foundation of China(No.52130109).
文摘A novel Nb–V–Ce multi-microalloyed low-alloy cast steel for offshore platform nodes was investigated to achieve the properties similar to X80 pipeline steel,including high yield strength and low-temperature impact energy.The experimental results demonstrate that the addition of elements such as Nb,V and Ce can markedly improve the strength of the low-alloy cast steel.Maintaining a constant level of elements such as Nb,V and Ce,while reducing the content of Si to 0.28 wt.%,leads to substantial enhancements in impact energy at−40℃,meeting the mechanical properties criteria of X80 pipeline steel.The excellent mechanical properties of the multi-microalloyed low-alloy cast steel result from the reason that the multi-addition of microalloying elements refines the grains and facilitates the formation of nanoprecipitates like NbC.Moreover,decreasing Si content can enhance the recovery of martensitic laths in cast steel during the tempering process,reducing stress from dislocation movement and improving plasticity.
基金financially supported by the National Natural Science Foundation of China(Nos.52071036,U2037601)the Guangdong Major Project of Basic and Applied Basic Research,China(No.2020B0301030006)+1 种基金the Independent Research Project of State Key Laboratory of Mechanical Transmissions,China(Nos.SKLMT-ZZKT-2022Z01,SKLMT-ZZKT-2022M12)the Chongqing Science and Technology Commission,China(No.CSTB2022TIAD-KPX0021)。
文摘Edge cracking is one of the most serious problems in the rolling process of magnesium alloy sheets,which limits its application.In this work,the edge cracking behavior of different initial AZ31 alloy sheets,including as-cast(AC),as-rolled(AR)and as-extruded(AE),was systematically investigated and compared under the online heating rolling(O-LHR)process with a single-pass reduction of 50% at 250℃.The results show that both AC and AR sheets exhibit severe edge cracking behavior after the O-LHR.Among them,the AR sheet exhibits the severest edge cracking behavior on the rolling plane(RD-TD)and longitudinal section(RD-ND),which is attributed to the strong basal texture and extremely uneven microstructure with shear bands.While no visible edge crack appears in the AE rolled sheet,which is mainly related to the tilted texture and the more dynamic recrystallization during rolling process.Moreover,it is also found that the micro-cracks of the AC rolled sheet are mainly generated in the local fine-grained area and the twins where recrystallization occurs.In the AR rolled sheet,micro-cracks mainly develop inside the shear bands.Meanwhile,the micro-crack initiation mechanism of AC and AR rolled sheets was also discussed.
基金financially supported by the Liaoning Natural Science Foundation ( Grant No.20170540888)the Liaoning Science and Technology Project (Grant No.2017221006)
文摘Casting technology of thin-wall TiAl alloy turbochargers was studied by investment casting and numerical simulation.Misruns and gas holes were the main defects observed in preliminary work due to the poor fluidity of alloy,and to gas entrapment.In order to eliminate these defects,cast parameters,such as centrifugal rotation rate and mould preheating temperature,were optimized by numerical simulation,meanwhile,the structure of the shell mould was optimized to improve the filling capacity of TiAl alloy.Pouring experiments were carried out by vacuum induction melting furnace equipped with a water-cooled copper crucible based on the above optimization.The quality of the TiAl alloy casting was analyzed by fluorescent penetrant inspection and X-ray detection.The results show that a centrifugal rotation rate of 200 rpm,mould preheating temperature of 600°C,shell preparation through organic fiber addition can dramatically improve the mould filling capacity,and integrated turbochargers were finally prepared.
基金supported by the National Key R&D program of China(No.2022YFB3705704)the Natural Science Foundation of Heilongjiang Province of China(No.YQ2023E007)+2 种基金the National Natural Science Foundation of China(Nos.52201116,52071228 and 52271118)the State Key Laboratory of Advanced Welding and Joining,the Harbin Institute of Technology(No.AWJ-23M24)the funding Shi Changxu Innovation Center for Advanced Materials(No.SCXKFJJ202213)。
文摘A novel triplex heat treatment was designed to simultaneously improve the high-temperature strength and ductility of titanium matrix composites(TMCs)by modulating the microstructure and(TiB+TiC)reinforcements and promoting the precipitation of(Ti,Zr)_(6)Si_(3) silicides and theα2 phase.
文摘High-chromium white cast iron （HCWCI） is one of the most widely used engineering materials in the mining and cement industries. However, in some components, such as the pulverizer plates of ash mills, the poor machinability of HCWCI creates difficulties. The bimetal casting technique is a suitable method for improving the machinability of HCWCI by joining an easily machined layer of plain carbon steel （PCS） to its hard part. In this study, the possibility of PCS/HCWCI bimetal casting was investigated using sand casting. The investigation was conducted by optical and electron microscopy and non-destructive, impact toughness, and tensile tests. The hardness and chemical composition profiles on both sides of the interface were plotted in this study. The results indicated that a conventional and low-cost casting technique could be a reliable method for producing PCSYdCWCI bimetal. The interfacial microstructure comprised two distinct lay- ers： a very fine, partially spheroidized pearlite layer and a coarse full pearlite layer. Moreover, characterization of the microstructure revealed that the interface was free of defects.
文摘This book consists of five sections:Chapter 1 Introduction,Chapter 2 Grey Iron,Chapter 3 Ductile Iron,Chapter 4 Vermicular Cast Iron,and Chapter 5 White Cast Iron. CHINA FOUNDRY publishs this book in several parts serially,starting from the first issue of 2009.
基金the National Natural Science Foundation of China(Grant No.51671026)the State Key Lab of Advanced Metals and Materials,China(Grant No.2019-ZD05)。
文摘The chemical composition variation of the TiAl-4722 alloys was examined in a batch of the industrial scale master ingots,and in the corresponding castings prepared by conventional vacuum arc remelting(VAR)combined with induction skull melting(ISM)and investment casting processes.The content changes of major elements and interstitial elements were evaluated based on the chemical analysis at the top and bottom of the ingots and castings.Results show that the contents of C,N,H,Fe and Si have almost no change in the ingots and castings,suggesting that the chemical analysis on these elements can be based on the batch analysis.The O content keeps almost the same in different ingots,but exhibits relatively large differences in castings,which was probably influenced by the reaction between the shell mold and the molten alloy,and the spalling of face coat of the shell mold during casting.For the major elements of Al,Nb and Cr,the composition difference between the top and the bottom of the ingots is less than that of the castings.But for the O element,the trend is different,especially for the castings,suggesting that the investment casting is a homogenization process for Cr and Nb,but a differentiation process for O.The contents of major elements in castings fluctuate mainly in the same range as that in the ingots,indicating that the contents of the major elements are controllable during investment casting.
基金financially supported by the National Key Research and Development Plan Project of the Ministry of Science and Technology:Intelligent Liquid Precision Casting Technology and Application of Large Complex Thin-Wall High-End Metal Components(No.2022YFB3706800).
文摘Non-metallic inclusions and zyglo indications frequently occur in the superalloy castings produced through the traditional vacuum gravity investment casting process,particularly in components with thin-walled and complex structural features.The vacuum-assisted low-pressure casting(VLC),a type of counter-gravity casting(CGC)method,has been developed to minimize non-metallic inclusions and zyglo indications in superalloy castings.Rectifying frames for gas turbines made from K446 alloy were produced semi-continuously using the VLC process and subsequently evaluated through tensile testing,chemical composition analysis,X-ray diffraction,and zyglo penetrant inspection.The results indicate a roughly 10%improvement in tensile strength at 800℃ compared to gravity casting.Moreover,no significant changes are observed in the chemical composition of the alloys from the beginning to the end of a casting campaign,indicating that the developed VLC process is viable for the engineering-scale production of superalloy castings.Compared to traditional vacuum gravity casting(GC)method,the application of VLC can reduce the numbers of non-metallic inclusions and Zyglo indications in the castings by over 80%.At the same time,it significantly shortens the production time by 3 to 5 days.
文摘Numerical simulation technology was applied for optimizing the casting design and conditions in large cast iron castings for marine engine. By the simulation of mold filling and solidification sequences the problems of the previous casting conditions were analyzed and marked improvements for large cylinder liner parts were derived from these results. Especially the amount and positions of chills were optimized to increase the mechanical properties and to minimize the shrinkage and microporosity in the castings. Ultrasonic testing, penetration testing and mechanical property testing were carried out for the parts with the modified casting conditions. It showed that no defects in the castings were found and the productivity could be distinctly increased. The mechanical properties satisfied also the specification demanded.
基金financially supported by the fund of the Key Projects of Shaanxi Provincial International Technology Cooperation Plan(2013KW16)the Scientific Research Program funded by Shaanxi Provincial Education Department(2013JK0914)+2 种基金the State Key Laboratory of Solidifi cation Processing in NWPU(SKLSP201115)the Scientific Research Project of Xi'an University of Technology(2013CX004)the fund of the Key Laboratory of Electrical Materials and Infi ltration Technology of Shaanxi Province,China(2014)
文摘In the present research, the orthogonal experiment was carried out to investigate the influence of different austempering process parameters （i.e. austenitizing temperature and time, and austempering temperature and time） on microstructure and mechanical properties of LZQT500-7 ductile iron dense bars with 172 mm in diameter which were produced by horizontal continuous casting （HCC）. The results show that the major factors influencing the hardness of austempered ductile iron （ADI） are austenitizing temperature and austempering temperature. The fraction of retained austenite increases as the austenitizing and austempering temperatures increase. When austenitizing temperature is low, acicular ferrite and retained austenite can be efifciently obtained by appropriately extending the austenitizing time. The proper austmepering time could ensure enough stability of retained austenite and prevent high carbon austenite decomposition. The optimal mechanical properties of ADI can be achieved with the fol owing process parameters： austenitizing temperature and time are 866 ＆#176;C and 135 min, and austempering temperature and time are 279 ＆#176;C and 135 min, respectively. The microstructure of ADI under the optimal austempering process consists of ifne acicular ferrite and a smal amount of retained austenite, and the hardness, tensile strength, yield strength, elongation and impact toughness of the bars are HBW 476, 1670 MPa, 1428 MPa, 2.93%and 25.7 J, respectively.
基金financially supported by National Natural Science Foundation of China (No. 50875144)
文摘The pH value and viscosity of Y2O3-SiO2 （Y-Si） slurry made by Y2O3 powders and silica sol for the face coat of Ti-6Al-4V investment casting were measured. The thermal behavior of the shell made by the Y-Si face coat system was investigated by differential scanning calorimeter （DSC）, thermal gravimetric （TG） analysis combined with mass spectrometry （MS）, and the phase transformations were determined by X-ray diffraction （XRD）. Hot strength, residual strength, linear expansion coefficient, and wearing resistance performance of the shell were also tested. The microstructure and elements distri- bution of the interaction layer were studied by scanning electron microscope （SEM） and energy-dispersive spectrometer （EDS）, respectively. The microhardness tester was applied for the microhardness. The results showed that the slurry was stable for at least 60 h. A very small amount of YZrO3 was formed below 1050℃ and Y2SiO5 was formed around 1450℃. The shell made by Y-Si system had good mechanical property which could reduce cracks during the procedure of dewaxing and inclusions during pouring. Some Al volatilized from the melt, permeated the surface of the face coat shell, and formed the black reaction layer, which blocked the permeation of O so that O penetration was limited to 5μm. The depth of Si penetration was about 60 μm. The hard layer was also around 60 μm.
文摘Heat treatment methods were applied to white cast iron for improving the impact and wear resistance. Additionally, chemical composition optimization was made. Furthermore, the effect of boron addition on such applica- tions was investigated. Samples were investigated by using optical and electron microscope methods. Hardness, wear and impact tests were conducted. The results showed that the secondary carbides in the standard alloy were iron-enriched, needle-like carbides M3C when the boron-added alloy contained Fe23 （C, B）6 type, globular secondary carbides. It was concluded that heat treatment B provided higher wear and hardness properties, compared to the stand- ard heat treatment. Optimum mechanical properties were obtained by lower destabilisation temperatures and increasing temperature reduced the wear resistance and hardness.
文摘Recently the Ablation Casting Technology was invented as a new casting process to improve foundry products quality. In this study, the effects of processing variables on the porosity content, rnicrostructure and feedability of A356 casting alloy were investigated. Secondary dendrite arm spacing （SDAS） and eutectic silicon mor-phologies were studied to evaluate the influence of Ablation Casting on the rnicrostructure. Casting density was measured in order to identify porosity content and feedability of ablated and non-ablated specimens. In addition, solidification behavior of the samples was investigated by using thermal analysis technique. The cooling curves and the first derivative curves were plotted and compared with each other. Results showed the ablation process could increase solidification rate significantly. In addition, the microstructural evidences revealed that Ablation Casting process results in more fine and homogeneous structure compared to the non-ablated casting. The feedability improved, SDAS reduced to 35% and porosity content decreased to 3.84 vol.% by implementing this process. It concluded the Ablation Casting is an effective process to gain higher quality in aluminum foundry.
基金supported by the National Natural Science Foundation of China(Grant Nos.51531002,51474043 and 51571043)the Ministry of Education of China(SRFDR 20130191110018)+1 种基金Chongqing Municipal Government(CSTC2013JCYJC60001,CEC project,Two River Scholar Project and The Chief Scientist Studio Project)Fundamental Research Funds for the Central Universities(No.106112015CDJZR135515)
文摘The research and development status of casting magnesium alloys including the commercial casting alloys and the new types casting alloys are reviewed,with more attention to microstructure and mechanical properties of modified-AZ91,AM60 and WE43 alloys with various additions,and new types of low cost casting alloys and high strength casting alloys.The modification and/or refinement of Mg2 Si phase in Mg-Al-Si based casting alloys by various additions are discussed and new purifying technologies for casting magnesium alloys are introduced to improve the performance.The modified AZ81 alloy with reduced impurities is found to have the tensile strength of 280 ± 6 MPa and elongation of 16% ± 0.7%.The fatigue strength of AZ91 D alloy could be obviously improved by addition of Ce and Nd.The Mg-16Gd-2Ag-0.3Zr alloy exhibits very high tensile and yield strengths（UTS：423 MPa and YS：328 MPa）;however,its elongation still needs to be improved.
