Through summary and extraction of current steelmaking design,process and equipment technologies and production technologies for 300 t grade converters in Baosteel,the article analyzes and elaborates the significance o...Through summary and extraction of current steelmaking design,process and equipment technologies and production technologies for 300 t grade converters in Baosteel,the article analyzes and elaborates the significance of independent integration of 300 t grade converters in Zhanjiang,major targets of the independent integration in converter process technologies,equipment packages and controls,the innovated critical technologies and comparison with overseas advanced technologies,major technical difficulties in the integration in Baosteel and their solutions,as well as general mindset and final objectives of the project.The total integration of technology for Shanghai No.1 Steel Making Plant of Baosteel was undertaken by Nippon Steel.And Kawasaki Steel was responsible for the total integration of technology for 4#and 5#converters of Shanghai No.2 Steelmaking Plant of Baosteel.Based on digestion,absorption and innovation of the introduced technologies,Baosteel has firstly achieved the independent integration of 6#converter,5#RH and 3#LF projects in the Shanghai No.2 Steelmaking Plant of Baosteel.Therefore,Baosteel shall take advantages of the favorable conditions and experiences and advanced steel making technologies of Baosteeel to master the imported new steelmaking technologies in the world and then form the advanced complete set steel making technologies and equipment at home and abroad.The achievement of independent integration of Zhanjiang Steel Making Project will make the breakthrough for the construction of large-sized steel making plant in Baosteel.300 t converter technology integration is undertaken by Baosteel independently in instead of by the foreign side in the past.展开更多
Because of the low temperature, large waste gas volume, high pollutant content, and complicated compositions, waste heat recovery and emission gas treatment of sintering flue gas have always presented a challenge in t...Because of the low temperature, large waste gas volume, high pollutant content, and complicated compositions, waste heat recovery and emission gas treatment of sintering flue gas have always presented a challenge in the steel industry, and this issue has attracted widespread attention both locally and abroad. Recently, based on the first domestic pilot plant and demonstration project, Baosteel has performed a series of innovative research and development investigations on its sintering flue gas recirculating （SFGR） process,in which the system design and optimization, dioxin-related contaminant source suppression, ore matching structure optimization, wear- resistant design of cycling fans and pipelines, high-efficiency dust removal equipment, system control and stable operation strategy, flue gas mixing and switching control, circular hood sealing, oxygen content conditioning, recirculation sintering system process control, and model development have been studied, and a complete set of equipment and technology for the SFGR process has been initially developed. The investigation results suggest that the SFGR process can not only significantly reduce exhaust gas volume and pollutant emissions but also recover low-temperature waste heat and reduce the energy consumption of sintering; therefore, the overall technologies possess great value in energy savings ,pollution emission reduction, and sintering ore quality/yield improvement.展开更多
As the bed depth increases,sintering yield increases,but the productivity decreases.To reveal the reasons for the decrease in productivity and explore targeted solutions,the bed resistance of mixtures,wet zone,and com...As the bed depth increases,sintering yield increases,but the productivity decreases.To reveal the reasons for the decrease in productivity and explore targeted solutions,the bed resistance of mixtures,wet zone,and combustion zone was analyzed in the laboratory.The results showed that the decreased porosity of mixture resulted in the increased bed resistance by 160.56%when the bed depth increased from 600 to 1000 mm.After improving porosity of 1%by adding loosening bars with optimized size and distribution,the bed resistance decreased,and the productivity increased by 5%.The increase in bed depth increased the thickness of the wet zone from 120 to 680 mm and the resistance from 1.56 to 8.83 kPa.By using a three-stage intensive mixer and pre-adding water for granulation,the moisture of mixture was reduced by 0.6%,and the sintering productivity increased by 4%.Besides,the high bed resistance is mainly caused by the increase in the thickness of the combustion zone from 31.9 to 132.7 mm,and the bed resistance increased from 0.70 to 5.62 kPa.The bed resistance of the combustion zone at 900 mm was increased by 90.51%compared to 700 mm.After optimization of the distribution of coke breeze,the thickness of combustion zone at the lower layer decreased from 132.7 to 106.84 mm and permeability improved significantly.展开更多
文摘Through summary and extraction of current steelmaking design,process and equipment technologies and production technologies for 300 t grade converters in Baosteel,the article analyzes and elaborates the significance of independent integration of 300 t grade converters in Zhanjiang,major targets of the independent integration in converter process technologies,equipment packages and controls,the innovated critical technologies and comparison with overseas advanced technologies,major technical difficulties in the integration in Baosteel and their solutions,as well as general mindset and final objectives of the project.The total integration of technology for Shanghai No.1 Steel Making Plant of Baosteel was undertaken by Nippon Steel.And Kawasaki Steel was responsible for the total integration of technology for 4#and 5#converters of Shanghai No.2 Steelmaking Plant of Baosteel.Based on digestion,absorption and innovation of the introduced technologies,Baosteel has firstly achieved the independent integration of 6#converter,5#RH and 3#LF projects in the Shanghai No.2 Steelmaking Plant of Baosteel.Therefore,Baosteel shall take advantages of the favorable conditions and experiences and advanced steel making technologies of Baosteeel to master the imported new steelmaking technologies in the world and then form the advanced complete set steel making technologies and equipment at home and abroad.The achievement of independent integration of Zhanjiang Steel Making Project will make the breakthrough for the construction of large-sized steel making plant in Baosteel.300 t converter technology integration is undertaken by Baosteel independently in instead of by the foreign side in the past.
文摘Because of the low temperature, large waste gas volume, high pollutant content, and complicated compositions, waste heat recovery and emission gas treatment of sintering flue gas have always presented a challenge in the steel industry, and this issue has attracted widespread attention both locally and abroad. Recently, based on the first domestic pilot plant and demonstration project, Baosteel has performed a series of innovative research and development investigations on its sintering flue gas recirculating （SFGR） process,in which the system design and optimization, dioxin-related contaminant source suppression, ore matching structure optimization, wear- resistant design of cycling fans and pipelines, high-efficiency dust removal equipment, system control and stable operation strategy, flue gas mixing and switching control, circular hood sealing, oxygen content conditioning, recirculation sintering system process control, and model development have been studied, and a complete set of equipment and technology for the SFGR process has been initially developed. The investigation results suggest that the SFGR process can not only significantly reduce exhaust gas volume and pollutant emissions but also recover low-temperature waste heat and reduce the energy consumption of sintering; therefore, the overall technologies possess great value in energy savings ,pollution emission reduction, and sintering ore quality/yield improvement.
基金supported by the Basic Science Center Project for the National Natural Science Foundation of China(No.72088101)the S&T Program of Hebei(No.23564101D).
文摘As the bed depth increases,sintering yield increases,but the productivity decreases.To reveal the reasons for the decrease in productivity and explore targeted solutions,the bed resistance of mixtures,wet zone,and combustion zone was analyzed in the laboratory.The results showed that the decreased porosity of mixture resulted in the increased bed resistance by 160.56%when the bed depth increased from 600 to 1000 mm.After improving porosity of 1%by adding loosening bars with optimized size and distribution,the bed resistance decreased,and the productivity increased by 5%.The increase in bed depth increased the thickness of the wet zone from 120 to 680 mm and the resistance from 1.56 to 8.83 kPa.By using a three-stage intensive mixer and pre-adding water for granulation,the moisture of mixture was reduced by 0.6%,and the sintering productivity increased by 4%.Besides,the high bed resistance is mainly caused by the increase in the thickness of the combustion zone from 31.9 to 132.7 mm,and the bed resistance increased from 0.70 to 5.62 kPa.The bed resistance of the combustion zone at 900 mm was increased by 90.51%compared to 700 mm.After optimization of the distribution of coke breeze,the thickness of combustion zone at the lower layer decreased from 132.7 to 106.84 mm and permeability improved significantly.
