Heat treatments play a crucial role in enhancing the mechanical properties of AZ91 Mg alloy by dissolving coarse phases during solution treatment and promoting precipitation during aging.However,non-uniform microstruc...Heat treatments play a crucial role in enhancing the mechanical properties of AZ91 Mg alloy by dissolving coarse phases during solution treatment and promoting precipitation during aging.However,non-uniform microstructures and coarse secondary phases in conventional casting methods hinder the effectiveness of these treatments,leading to reduced ductility,inconsistent properties,and prolonged durations.To overcome these challenges,this study introduces the Strain Integrated Gas-Infusion(SIGI)casting process that integrates strain and gas infusion in the semi-solid state.The impact of the SIGI process on the solution treatment and aging kinetics of AZ91 Mg alloy is explored.The SIGI process refinesα-Mg andβ-Mg_(17)Al_(12)phases,significantly enhancing mechanical properties.Experimental and quantitative analyses reveal that the SIGI process accelerates solute atom dissolution,reducing solution treatment times by half,and promotes faster nucleation and growth of precipitates during aging,shortening aging times by one-third.These improvements result in substantial gains in ultimate tensile strength(~40-50%)and ductility(~20-30%)after age hardening compared to conventional casting.The mechanisms driving these changes,including enhanced nucleation rates,reduced diffusion distances,and microstructural refinement,are discussed.These findings demonstrate the potential of the SIGI casting process to advance magnesium alloy performance for engineering applications.展开更多
Realising the potential of Magnesium(Mg),several globally leading ventures have invested in the Mg industry,but their relatively poor corrosion resistance is a never ending saga till date.The corrosion and bio-corrosi...Realising the potential of Magnesium(Mg),several globally leading ventures have invested in the Mg industry,but their relatively poor corrosion resistance is a never ending saga till date.The corrosion and bio-corrosion behaviour of Mg has gained research attention and still remains a hot topic in the application of automobile,aerospace and biomedical industries.The intrinsic high electrochemical nature of Mg limits their utilization in diverse application.This scenario has prompted the development of Mg composites with an aim to achieve superior corrosion and bio-corrosion resistance.The present review enlightens the influence of grain size(GS),secondary phase,texture,type of matrix and reinforcement on the corrosion and bio-corrosion behaviour of Mg composites.Firstly,the corrosion and bio-corrosion behaviour of Mg composites manufactured by primary and secondary processing routes are elucidated.Secondly,the comprehensive corrosion and bio-corrosion mechanisms of these Mg composites are proposed.Thirdly,the individual role of GS,texture and corrosive medium on corrosion and bio-corrosion behaviour of Mg composites are clarified and revealed.The challenges encountered,unanswered issues in this field are explained in detail and accordingly the scope for future research is framed.The review is presented from basic concrete background to advanced corrosion mechanisms with an aim of creating interest among the readers like students,researchers and industry experts from various research backgrounds.Indeed,the corrosion and bio-corrosion behaviour of Mg composites are critically reviewed for the first time to:(i)contribute to the body of knowledge,(ii)foster research and development,(iii)make breakthrough,and(iv)create life changing innovations in the field of Mg composite corrosion.展开更多
文摘Heat treatments play a crucial role in enhancing the mechanical properties of AZ91 Mg alloy by dissolving coarse phases during solution treatment and promoting precipitation during aging.However,non-uniform microstructures and coarse secondary phases in conventional casting methods hinder the effectiveness of these treatments,leading to reduced ductility,inconsistent properties,and prolonged durations.To overcome these challenges,this study introduces the Strain Integrated Gas-Infusion(SIGI)casting process that integrates strain and gas infusion in the semi-solid state.The impact of the SIGI process on the solution treatment and aging kinetics of AZ91 Mg alloy is explored.The SIGI process refinesα-Mg andβ-Mg_(17)Al_(12)phases,significantly enhancing mechanical properties.Experimental and quantitative analyses reveal that the SIGI process accelerates solute atom dissolution,reducing solution treatment times by half,and promotes faster nucleation and growth of precipitates during aging,shortening aging times by one-third.These improvements result in substantial gains in ultimate tensile strength(~40-50%)and ductility(~20-30%)after age hardening compared to conventional casting.The mechanisms driving these changes,including enhanced nucleation rates,reduced diffusion distances,and microstructural refinement,are discussed.These findings demonstrate the potential of the SIGI casting process to advance magnesium alloy performance for engineering applications.
文摘Realising the potential of Magnesium(Mg),several globally leading ventures have invested in the Mg industry,but their relatively poor corrosion resistance is a never ending saga till date.The corrosion and bio-corrosion behaviour of Mg has gained research attention and still remains a hot topic in the application of automobile,aerospace and biomedical industries.The intrinsic high electrochemical nature of Mg limits their utilization in diverse application.This scenario has prompted the development of Mg composites with an aim to achieve superior corrosion and bio-corrosion resistance.The present review enlightens the influence of grain size(GS),secondary phase,texture,type of matrix and reinforcement on the corrosion and bio-corrosion behaviour of Mg composites.Firstly,the corrosion and bio-corrosion behaviour of Mg composites manufactured by primary and secondary processing routes are elucidated.Secondly,the comprehensive corrosion and bio-corrosion mechanisms of these Mg composites are proposed.Thirdly,the individual role of GS,texture and corrosive medium on corrosion and bio-corrosion behaviour of Mg composites are clarified and revealed.The challenges encountered,unanswered issues in this field are explained in detail and accordingly the scope for future research is framed.The review is presented from basic concrete background to advanced corrosion mechanisms with an aim of creating interest among the readers like students,researchers and industry experts from various research backgrounds.Indeed,the corrosion and bio-corrosion behaviour of Mg composites are critically reviewed for the first time to:(i)contribute to the body of knowledge,(ii)foster research and development,(iii)make breakthrough,and(iv)create life changing innovations in the field of Mg composite corrosion.